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7. Install:
• Friction plates
• Clutch plates
TIP
First, install a friction plate and then alternate be-
tween a clutch plate and a friction plate.
8. Install:
• Clutch spring bolts
Clutch spring bolt
8 Nm (0.8 m·kg, 5.8 ft·lb)
TIP
Tighten the clutch spring bolts in stages and in a
crisscross pattern.
9. Install:
• Rear balancer weight
Refer to "BALANCERS" on page 5-136.
10.Install:
• Clutch cover
Clutch cover bolt
12 Nm (1.2 m·kg, 8.7 ft·lb)
TIP
Tighten the clutch cover bolts in the proper tight-
ening sequence as shown.
9
8
7
6
5
4
ET3P66068
BREAKING IN THE FRICTION PLATES
AFTER REPLACEMENT (FJR13AE only)
1. If the friction plates are replaced, perform the
following procedure to break them in.
M
MMM
M MMM
M
M MMM
M
M MMM
M
a. Start the engine and warm it up until at least
three segments appear on the coolant tem-
perature meter "1" as shown in the illustra-
tion.
10
1,11
2,12
3,13
M MMM
M
M MMM
M
MMM
5-66
b. Apply the rear brake forcefully.
c. Shift the transmission into 1st gear.
d. Turn the throttle grip to 1/4 "a" of the fully
open position ten times, each time for less
than 0.5 second.
TIP
It is not unusual for the engine to stall when per-
forming this procedure. If the engine stalls, re-
start the engine, let it idle for at least 90 seconds,
and then repeat steps (b) to (d).
a
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EAS25280
DISASSEMBLING THE CLUTCH MASTER
CYLINDER
ECA13840
NOTICE
• Clutch components rarely require disas-
sembly.
• Therefore, always follow these preventive
measures:
• Never disassemble clutch components un-
less absolutely necessary.
• If any connection on the hydraulic clutch
system is disconnected, the entire clutch
system must be disassembled, drained,
cleaned, properly filled, and bled after reas-
sembly.
• Never use solvents on internal clutch com-
ponents.
• Use only clean or new clutch fluid for clean-
ing clutch components.
CLUTCH
1
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LLL
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