Removing The Lower Bracket; Checking The Steering Head; Installing The Steering Head - Yamaha FJR13AY 2009 Service Manual

EAS23110

REMOVING THE LOWER BRACKET

1. Stand the vehicle on a level surface.
EWA13120
WARNING
Securely support the vehicle so that there is
no danger of it falling over.
2. Remove:
• Upper ring nut
• Rubber washer
• Lower ring nut "1"
• Lower bracket
EWA13730
WARNING
Securely support the lower bracket so that
there is no danger of it falling.
TIP
Remove the lower ring nut with the steering nut
wrench "2".
Steering nut wrench
90890-01403
Exhaust flange nut wrench
YU-A9472
EAS23120

CHECKING THE STEERING HEAD

1. Wash:
• Bearings
• Bearing races
Recommended cleaning solvent
Kerosene
2. Check:
• Bearings
• Bearing races
Damage/pitting → Replace.
3. Replace:
• Bearings
• Bearing races
M MMM M MMM M M MMM M M MMM M
a. Remove the bearing races from the steering
head pipe "1" with a long rod "2" and hammer.
M MMM M M MMM M MMM
4-91
STEERING HEAD
b. Remove the bearing race from the lower
bracket "3" with a floor chisel "4" and ham-
mer.
c. Install new bearing races.
ECA14270
NOTICE
If the bearing race is not installed properly,
the steering head pipe could be damaged.
TIP
Always replace the bearings and bearing races
as a set.
L LLL L LLL L L LLL L L LLL L
4. Check:
• Upper bracket
• Lower bracket
(along with the steering stem)
Bends/cracks/damage → Replace.
EAS23140

INSTALLING THE STEERING HEAD

1. Lubricate:
• Upper bearing
• Lower bearing
• Bearing races
Recommended lubricant
Lithium-soap-based grease
2. Install:
• Lower ring nut "1"
• Rubber washer "2"
• Upper ring nut "3"
L LLL L L LLL L LLL