Table of Contents
Related Manuals for Thermo Scientific 2115 Series
Summary of Contents for Thermo Scientific 2115 Series
- Page 1 Thermo Scientific Barnstead Nanopure ™ TOC - UV Series 2115 and 2117 Operating Manual and Parts List LT2115X1 Rev. 1 _________________________________________________________________________________ Part of Thermo Fisher Scientific...
- Page 2 Voltage D11951 (7148) 90-240V D12421 (7152) 90-240V MANUAL NUMBER LT2115X1 (7007148) 26925 3/10/11 Decreased water pressure rating in Specifications from 100 to 80 psi 7/23/10 Transfer to Marietta (was LT2115X1 3/8/10) ECR/ECN DATE DESCRIPTION Thermo Scientific Nanopure TOC - UV...
- Page 3 Thermo Fisher Scientific makes no representations or warranties with respect to this manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to the use of this manual. ©2010 Thermo Fisher Scientific. All rights reserved. Nanopure TOC - UV Thermo Scientific...
- Page 4 Always use the proper protective equipment (clothing, gloves, goggles, etc.) 4 Always dissipate extreme cold or heat and wear protective clothing. 4 Always follow good hygiene practices. 4 Each individual is responsible for his or her own safety. Thermo Scientific Nanopure TOC - UV...
- Page 5 We can also provide you with a quotation on our Extended Warranty for your Thermo Scientific products. Whatever Thermo Scientific products you need or use, we will be happy to discuss your applications. If you are experiencing technical problems, working together, we will help you locate the problem and, chances are, correct it yourself...over the telephone without a service...
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Page 6: Table Of Contents
System Cleaning Procedure ....... .7-3 Thermo Scientific Nanopure TOC - UV... - Page 7 Electronic Calibration w/ N.I.S.T. Cal Module ....10-3 Manual/Accudispense Remote Dispensers ....10-4 Nanopure TOC - UV Thermo Scientific...
- Page 8 Wiring Diagram ........14-5 Thermo Scientific...
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Page 10: Safety Information
Safety Information Section 1 Your Thermo Scientific Barnstead Nanopure TOC - UV ultrapure water system has been designed with function, reliability, and safety in mind. It is your responsibility to install it in conformance with local electrical codes. This manual contains important operating and safety information. - Page 11 8. This unit is equipped with an ultraviolet lamp. Ultraviolet radiation is harmful to the eyes and skin. Do not attempt to observe the lamp directly. 9. Refer servicing to qualified personnel. 10. A full cartridge pack may weigh about 20 lbs. Nanopure TOC - UV Thermo Scientific...
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Page 12: Introduction
Introduction Section 2 Congratulations on your purchase of a Thermo Scientific Barnstead Nanopure TOC - UV ultrapure water system. This water purification system is designed to provide low TOC, high resistivity, reagent grade water that exceeds ASTM Type I, ISO 3696 and CLSI-CLRW Type I standards. -
Page 14: General Specifications
Cycle Time ....< 3.5 minutes Water Consumption ..< 15 ml per cycle Min. Water Resistivity ..> 10 MΩ for specified accuracy Thermo Scientific Nanopure TOC - UV... - Page 15 Measurement, Control and Laboratory Use; Part I: General Requirements per the provisions of the Electromagnetic Compatibility Directive 2004/108/EC, and per the provisions of the Low Voltage Directive 2006/95/EC. Copies of the Declaration of Conformity are available upon request. Nanopure TOC - UV Thermo Scientific...
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Page 16: Unpacking
Plug Adapter ......CEX42 Power Cords Also required for installation: * Customer Supplied Fasteners to mount unit and remote display. Thermo Scientific Nanopure TOC - UV... -
Page 18: Installation
Note The outlet of a gravity feed storage reservoir must be above or at the same level as the inlet of the Nanopure TOC - UV. Note Refer to the “General Specifications” section for clearance requirements. Thermo Scientific Nanopure TOC - UV... -
Page 19: Uv Lamp Installation
If you purchased a float switch or low pressure switch, refer to “User Settings’ in this manual. If you purchased a standard or Accudispense volumetric remote dispenser, refer to their respective operator manuals for installation instructions. Nanopure TOC - UV Thermo Scientific... -
Page 20: Wall Mounting
6. Hang the unit on the wall bracket by sliding the mounting pins into the wall bracket slots. 7. Push locking slides on each side of wall bracket in as far as they will go. 8. Replace the locking screws. Thermo Scientific Nanopure TOC - UV... -
Page 21: Install Control Panel In A Remote Location
Note The blank protective cover on the rear side panel display connector should remain in place when the display is not remotely located. Blank panel Wall Mount Bracket Figure 5-2. Mounting the Control Panel Remotely Nanopure TOC - UV Thermo Scientific... -
Page 22: Feed Water Connection
Note The cartridge pack must be installed before connecting water line. 3. If a pressure switch is to be used, see the “Installing a Float or Pressure Switch” section for more information. Thermo Scientific Nanopure TOC - UV... -
Page 23: Electrical Connections
Power switch power module. Before connecting the power cord to the power module, Power cord install the proper fuses in the fuse holder. Refer to Figure 5-5. Figure 5-5. Electrical Connections Nanopure TOC - UV Thermo Scientific... -
Page 24: Tubing Installation
4. To remove tubing, push collet toward fitting body and pull on tubing. To reuse fitting, begin assembly at Step 1. COLLET TYPICAL TUBING FITTING Figure 5-6. Tubing Adapter Installation Figure 5-7. Tubing Removal Thermo Scientific Nanopure TOC - UV... -
Page 26: Controls
LED is not illuminated: System is OFF or in (Idle) mode. • Solid Green LED: System is recirculating and operating normally. • Blinking Green LED: System is in Standby mode. • Red LED: System is alerting user to an operational error or maintenance issue. Thermo Scientific Nanopure TOC - UV... -
Page 27: Switches
Push to the left to deliver water manually until button is released. Note The unit MUST be in the normal recirculating mode (when the display is showing purity) in order to dispense water. Nanopure TOC - UV Thermo Scientific... -
Page 28: Initial Operation
DIamond Kit Type 1 R/O & Distilled Feed D50282 Low Organics, Type 1 Water, Reverse Osmosis or Distilled Water Feed DIamond Kit Type 1 Deionized Feed D50283 Low Organics, Type 1 Water, DI Water Feed Manifold Figure 7-1. Cartridge Pack Installation Thermo Scientific Nanopure TOC - UV... -
Page 29: Initial Rinse
Warning Use a properly grounded electrical outlet of correct voltage and current handling capacity. 5. Connect/attach to proper electrical outlet and the unit. 6. Turn the unit on by turning the main power switch to the “I” (ON) position. Nanopure TOC - UV Thermo Scientific... -
Page 30: System Cleaning Procedure
3.5 hours to complete. Note After cleaning is complete, the cleaning timer will need to be reset (refer to Resetting the Cleaning Timer) for another six month timing sequence. Thermo Scientific Nanopure TOC - UV... - Page 31 Carefully follow manufacturer’s safety instructions and material safety data sheets. This device to be used with water feeds only. Cleaning agents must be used in compliance with instructions in this manual. Failure to comply could result in explosion and personal injury. Nanopure TOC - UV Thermo Scientific...
- Page 32 Note After cleaning is complete, the cleaning timer will need to be reset (refer to Resetting the Cleaning Timer) for another six month timing sequence. Thermo Scientific Nanopure TOC - UV...
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Page 34: Normal Operation
The unit pump will begin to run. 5. The display will then begin reading resistivity of the product water. Initially it will read “..MΩ-cm” until the air is bled from the system. Thermo Scientific Nanopure TOC - UV... -
Page 35: Automatic Dispensing
Note Press any switch except ENTER to stop dispensing. Display will read, “Auto Dispense Interrupted by User.” Note If the Nanopure “Auto Dispense” feature is set to (TIME), a connected Accudispense accessory (if one exists) will not automatically dispense. Nanopure TOC - UV Thermo Scientific... -
Page 36: User Settings
BACK switch until the display reads Language “LANGUAGE.” 2. The currently selected language is displayed on line 2 of the display. 3. Press the UP or DOWN arrow to select the language desired. 4. Press ENTER. Thermo Scientific Nanopure TOC - UV... -
Page 37: Setting The Date And Time
10. Press the UP or DOWN arrow until you reach the desired hour value. Press ENTER. 11. Press the UP or DOWN arrow until you reach the desired minute value. Press ENTER. 12. Press BACK twice to return to the (Idle) mode. Nanopure TOC - UV Thermo Scientific... -
Page 38: Setting The Cell Constant
14. If the cell constants displayed on line 1 of the display are correct, press the UP or DOWN arrow to select “Yes.” 15. Press ENTER. 16. Press BACK twice to return to the (IDLE) mode. Thermo Scientific Nanopure TOC - UV... -
Page 39: Selecting The Setpoint
UP or DOWN arrow until display reads, “Advanced Menu?” 2. Press ENTER. 3. Proceed through the options by pressing ENTER until “Adjust Set Point” is displayed. 4. Press the UP or DOWN arrow to choose “Yes.” Nanopure TOC - UV Thermo Scientific... -
Page 40: Resetting The Uv Timer
4. Press ENTER and the timer will be reset for approximately five months of operational time. The display will now display “Reset Cleaning Timer.” Press BACK two times to return to the (Idle) mode. Thermo Scientific Nanopure TOC - UV... -
Page 41: Using The Toc Analyzer
4. Continue pressing ENTER until “Use TOC Analyzer?” is displayed. 5. Press UP or DOWN arrow to choose “Yes.” 6. Press ENTER. 7. Press BACK twice, from the “Date Format” display, to return to the (Idle) mode. Nanopure TOC - UV Thermo Scientific... -
Page 42: Setting Timed Dispensing
5. Press the UP or DOWN arrows to set the desired time value. Press ENTER. UP arrow: +1 up to 5 min., then increments by 5 minutes DOWN arrow: Decrement by 1 minute Maximum: 40 minutes Minimum: 1 minute Thermo Scientific Nanopure TOC - UV... -
Page 43: Performing A System Flush
Up or DOWN arrow until the display reads, “Temperature Compensation?” Press ENTER. 2. Press the UP or DOWN arrow to select “OFF” or “ON” (factory setting). Press ENTER. 3. Press BACK to return to the normal recirculating mode. Nanopure TOC - UV Thermo Scientific... -
Page 44: Unit Under Counter
1. From the “Nanopure (Idle) xx:xx:xx xx/xx/xx” press the UP or DOWN arrow until display reads, “Advanced Menu.” 2. Press ENTER. 3. Press ENTER to proceed through the options until “UNIT UNDER COUNTER” is displayed. Thermo Scientific Nanopure TOC - UV... - Page 45 Note When “UNIT UNDER COUNTER” is set to “YES,” Auto Dispense will not be available from the main unit dispenser. 5. Press ENTER. 6. Press BACK until you return to the (Idle) display. 9-10 Nanopure TOC - UV Thermo Scientific...
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Page 46: Accessories
5. Remove the jumper plug from the back, upper left portion of the unit and save for future use. 6. Plug the cable into the jumper plug outlet. 7. Reconnect the electrical power. Tank D8964 Float Switch D2706 Pressure Switch Figure 10-1. Feed Water Float/Pressure Switch Thermo Scientific Nanopure TOC - UV 10-1... -
Page 47: Dispense Overflow Cutoff Float
Note If an auto dispense is stopped by the overflow float switch, the Nanopure will change modes to normal recirculation. Figure 10-2. AY1367X1 Dispense Overflow Cutoff Float 10-2 Nanopure TOC - UV Thermo Scientific... -
Page 48: Electronic Calibration W/ N.i.s.t. Cal Module
12. Turn the main power switch to the OFF “O” position. Unplug the unit. 13. Remove the calibration module and reconnect the cell. 14. Reattach the cover plate and close and latch the door. 15. Reconnect the power cord. The calibration procedure is complete. Thermo Scientific Nanopure TOC - UV 10-3... -
Page 49: Manual/Accudispense Remote Dispensers
Section 10 Accessories Manual/Accudispense Refer to the Operating Instructions for your manual or Accudispense volumetric remote dispenser (LT1366X11). Remote Dispensers 10-4 Nanopure TOC - UV Thermo Scientific... -
Page 50: Computer/Printer Setup
Computer/Printer Setup called capture.txt and the file will be an ASCII text file. 11. You should see the data on the computer screen. Thermo Scientific Nanopure TOC - UV 11-1... -
Page 51: Procomm
12. Type in 21 <Enter>, sets to COM2: or (Type in 20 <Enter>, sets to COM1:), depending on your computer. 13. Type in 24 <Enter>, saves settings. 14. Type ESC to exit setup menu. 15. Procomm is now ready to accept input from the Nanopure. 11-2 Nanopure TOC - UV Thermo Scientific... -
Page 52: Connecting And Starting The Printer
Located on the front of the printer (AY1137X1), this switch turns power to the printer ON and OFF. The POWER light will illuminate when the printer is ON. For additional setup and operation, refer to the instruction manual included with the printer. Thermo Scientific Nanopure TOC - UV 11-3... -
Page 54: Maintenance And Servicing
6. Thoroughly rinse the cell in deionized or distilled water following the detergent or acid cleaning. 7. After cleaning, check the o-ring; replace if necessary. 8. Reinstall the cell into the cell well and hand-tighten. Thermo Scientific Nanopure TOC - UV 12-1... -
Page 55: System Cleaning
From the (Idle) mode, press the UP or DOWN arrow until the display reads, “Clean Unit?” 2. Press ENTER. 3. Display will prompt, “Disconnected Inlet Water (NO).” 4. Disconnect feed water supply at the quick-disconnect inlet valve. 12-2 Nanopure TOC - UV Thermo Scientific... -
Page 56: System Depressurization
2. From “Air Purge?” press the UP arrow. 3. From “Depressurize”, press the UP arrow to select (YES). 4. Press ENTER. Display will show “System Flushing” and the time remaining as the system depressurizes. Thermo Scientific Nanopure TOC - UV 12-3... -
Page 57: Cartridge Pack Replacement
7. Install new cartridge pack, rinse and clean according to the instructions in the “Initial Operation” section. Warning A full cartridge pack may weigh about 20 lbs. (9 kg). Manifold Figure 11-1. Cartridge Pack Replacement 12-4 Nanopure TOC - UV Thermo Scientific... -
Page 58: Micron Filter Replacement
Note If a newly installed 0.2 micron filter clogs rapidly after installation, the Nanopure TOC - UV may need to be cleaned to remove bacterial contaminants. See “System Cleaning.” 0.2 Micron Fiilter Figure 11-2. Replacing the 0.2 Micron Final Filter Thermo Scientific Nanopure TOC - UV 12-5... -
Page 59: Uv Lamp Replacement
Therefore, it is recommended that the Nanopure be left in the normal recirculating mode during regular working hours. Figure 11-3. UV Lamp Installation To replace the UV lamp: 12-6 Nanopure TOC - UV Thermo Scientific... -
Page 60: Toc Lamp Replacement
4. Locate the clips on both sides of lamp chamber. While gently pulling out chamber, wedge a flat head screwdriver between chamber and clips to release chamber. Thermo Scientific Nanopure TOC - UV 12-7... -
Page 61: Fuse Replacement
If the system has remained inactive and full of water for more than 96 hours, the unit should be drained, cleaned and new cartridge pack installed prior to use. 12-8 Nanopure TOC - UV Thermo Scientific... -
Page 62: Troubleshooting
Check the expiration date. Cartridge packs begin to lose capacity after being stored for 2 years from Short cartridge pack life. Cartridge pack is beyond expiration date. the date of manufacture. Replace the cartridge pack with an unexpired one. Thermo Scientific Nanopure TOC - UV 13-1... - Page 63 Replace final filter as indicated in 0.2 micron filter clogged. Error.” “0.2 Micron Filter Replacement.” Solenoid failure. Replace BK1367X1. Check tubing for kinks – including Kinked tubing. tubing for manual or Accudispense accessory. 13-2 Nanopure TOC - UV Thermo Scientific...
- Page 64 Shorted TOC resistivity sensor. (under Diagnostics); if still shorted, replace TOC Analyzer. Verify TOC lamp is connected. Replace TOC lamp (See “TOC TOC UV lamp error. Lamp Replacement”) All other error codes. Contact Technical Services. Thermo Scientific Nanopure TOC - UV 13-3...
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Page 66: Replacement Parts
Main Fuse, 230 Volt - Type T Time Lag, 0.63 Amp, 250V FZX54 PTFE Tape, Roll 06078 UV Lamp LMX13 Transformer Fuse, Type F Fast-Acting, 3.15 Amp, 250V AZ9027 Cleaning Solution CMX25 TOC Analyzer Lamp LMX26 Thermo Scientific Nanopure TOC - UV 14-1... - Page 67 Solid State Ballast UV TN2113X1 Quartz Sleeve, UV Lamp TU733X1 Power Supply PC Board TNX116 Calibration PC Board PC1190X2 Resistivity Meter PC Board PC896X2 Check Valve PMX214 Wire Harness, UV Bulb WH1191X1 Flow Sensor ME1190X1 14-2 Nanopure TOC - UV Thermo Scientific...
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Page 68: Ordering Procedures
All parts listed herein may be ordered from the Thermo Scientific dealer from whom you purchased this unit or can be obtained promptly from the factory. -
Page 69: Flow Chart
Section 14 Flow Chart Flow Chart Operational Overview 14-4 Nanopure TOC - UV Thermo Scientific... -
Page 70: Wiring Diagram
Section 14 Wiring Diagram Wiring Diagram Thermo Scientific Nanopure TOC - UV 14-5... - Page 72 Thermo Fisher Scientific 401 Millcreek Road Marietta, Ohio 45750 United States www.thermofisher.com...
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