Maintenance; Removal Of The Burner Assembly (Manual Control Models); Removal Of The Piezo Igniter (Manual Control Models) - Flavel Calypso Installation, Maintenance & User Instructions

Servicing Notes
Servicing should be carried out annually by a competent person such as a GAS
SAFE registered engineer. This is a condition of the Flavel guarantee
schemes.
The service should include visually checking the chimney and fire opening for
accumulations of debris and a smoke test to check for a positive up-draught in the
chimney. The Oxy-pilot must also be replaced as a condition of the guarantee.
The condition of the coals / pebbles should be checked and if necessary the
whole set should be replaced with a genuine replacement set.
The burner assembly is designed to be removed as a complete unit for ease of
access. After any servicing work a gas tightness check must always be
carried out.
Manual Control Fires – For Diagrams refer to Section 2
4.1 Removing the burner assembly from the fire.
4.1.1 Prepare work area (lay down dust sheets etc.)
4.1.2 Remove the trim. Lift the fender and ash pan cover out of the way and
put them in a safe location. Remove the loose coals / pebbles from the
fuel bed and front ceramic rail. Remove the front ceramic from the rail.
Unscrew the two pozi-driv fixing screws which secure the burner heat
shield and remove it from the fire.
4.1.3 Isolate the gas supply and remove the inlet pipe from the appliance
inlet elbow. Unscrew and remove the four screws which retain the
burner. Remove the burner assembly from the fire.
4.1.4 To refit the burner assembly. Push the base of the control panel fully
into the fire and secure with the four screws. Refit the gas supply pipe
and carry out a gas tightness test. Refit the burner heat shield then
refit the coals / pebbles referring to section 3 for the correct coal layout.
The fender and ash pan cover can now be re-positioned. Refit the trim.
4.2 Removing the Piezo Igniter
4.2.1 Remove the burner assembly as in section 4.1
4.2.2 Disconnect the ignition lead from the piezo and unscrew the
retaining nut on the rear of the control panel. Withdraw the piezo from
the front of the control panel. Reassemble in reverse order and carry
out a gas tightness test.
SECTION 4

MAINTENANCE

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