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Summary of Contents for Alfa IN aXe 201 MIG LCD
- Page 1 WELDING MACHINE aXe 201 MIG LCD OPERATING MANUAL ALFA IN a.s. © www.alfain.eu aXe 201 MIG LCD manual EN 01...
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Page 2: Table Of Contents
MACHINE PREPARATION FOR TIG METHOD ........26 10. MACHINE PREPARATION FOR MMA METHOD ......... 27 11. ROUTINE MAINTENANCE & INSPECTION ......... 28 12. SERVICE ....................29 13. ELECTRIC WASTE DISPOSAL ............30 14. WARRANTY LIST ................30 ALFA IN a.s. © www.alfain.eu... -
Page 3: Introduction
3/30 Introduction Congratulations on your new ALFA IN product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This Operating Manual was designed to instruct you on your ALFA IN product's correct use and operation. -
Page 4: Safety Instructions And Warnings
The requirements of EN 07 8304 may limit the size of the gas bottle that can be placed on the machine platform. 3. The welder must use protective equipment. 4. Disconnect the device from the mains before working on the electrical system, cleaning it, or removing the cover. ALFA IN a.s. © www.alfain.eu... -
Page 5: Operating Conditions
1. The device may only be operated by trained personnel within the technical regulations. The manufacturer is not liable for damage caused by improper use and operation. Only use original spare parts from ALFA IN for maintenance and repairs. 2. The device complies with IEC 61000-3-12. - Page 6 The device may be a source of interference during operation. Notice We warn the user that he is responsible for any interference from welding. ALFA IN a.s. © www.alfain.eu...
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Page 7: Technical Data
60974-1 ed. 3 exceeded, i.e., 113 V DC or 68 V AC. Caution Due to the size of the installed capacity, the approval of the distribution companies is required to connect the equipment to the public distribution network. ALFA IN a.s. © www.alfain.eu... -
Page 8: Machine Accessories
8/30 MACHINE ACCESSORIES PART OF DELIVERY Code Name Image 5.0318 aXe 201 MIG LCD VM0151-1 Hose Gas 3m G1/4-G1/4 Earthing Cable 3 m 400 A 35mm2 VM0023 35-50 K910-1 Adapter up to 18 kg ACCESSORIES TO ORDER Code Name Image... - Page 9 Rolls – see an overview of rolls for wire feed Pressure Reducer 6008 FIXICONTROL Argon 2 manometers Pressure Reducer 6124 BASECONTROL Ar 2 manometers Pressure Reducer 6125 BASECONTROL CO2 2 manometers Welding Helmet Barracuda S777c. S777C Black ALFA IN a.s. © www.alfain.eu...
- Page 10 Wire 0.8 Coreshield 15 A 4488 D200 Self Shielding 4,5kg spool VM0453 Adapter for spool 5kg 5174 Torch holder MIG ALFA IN V9040095 Wire cleaner - Holder Set for Aluminium with roll AL 6050 22/30 0,8-1,0 4 rolls Small Gas Lens Body Starter SGL2 Kit 1.6mm-1/16"...
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Page 11: Description Of The Machine And Functions
11/30 DESCRIPTION OF THE MACHINE AND FUNCTIONS MAIN PARTS OF THE MACHINE Fig. 1. Main parts of the machine ALFA IN a.s. © www.alfain.eu... - Page 12 Switch Spool Gun Euro connector Euro connector male Torch Quick connector male Grounding clamps Quick connector (+) Quick connector (-) Gas bottle Cylinder valve Pressure reducer High-pressure manometer Low-pressure manometer Adjusting screw Gas outlet Solenoid valve Chain ALFA IN a.s. © www.alfain.eu...
- Page 13 Wire-speed for MIG/MAG Current for MMA and TIG MENU button Display Welding current and voltage adjustment button Encoder Voltage for MIG/MAG Correction for MMA DOWN SLOPE for TIG Main switch ALFA IN a.s. © www.alfain.eu...
- Page 14 OVERVIEW OF ROLLS FOR WIRE FEED 4pulley a = 22 mm b = 30 mm Groove type Wire diameter Item No Steel 0,6-0,8 2187 0,8-1,0 2188 0,8-1,0 2270 Aluminum Flux core 0,8-1,0 2318 1,0-1,2 2319 ALFA IN a.s. © www.alfain.eu...
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Page 15: Main Menu
Icon of the selected function Icon of the selected mode Multi-functional window Synergy parameter (from left: program number, welding wire material, shielding gas, and wire diameter) Press the MENU button V2 to navigate between the submenus. ALFA IN a.s. © www.alfain.eu... - Page 16 Fig. 5. Submenu for method selection With button V4 on the top right panel, you can access the welding current and voltage settings. You are changing parameters by rotating the encoders V1 and Fig. 6. Welding parameter settings ALFA IN a.s. © www.alfain.eu...
- Page 17 Synergy method. The synergy parameter is selected by rotating and then pressing encoder V1. Fig. 7. Selection of synergy parameters SETTING OF SECONDARY WELDING PARAMETERS Parameters select by rotating encoder V1 and pressing encoder V5. Fig. 8. Setting of secondary welding parameters ALFA IN a.s. © www.alfain.eu...
- Page 18 Set the parameters by rotating encoder V1 and then pressing encoder V5. The last position of the System Setup submenu is Factory Reset. Perform a Factory Reset by pressing encoder V5. Fig. 9. System settings submenu ALFA IN a.s. © www.alfain.eu...
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Page 19: Machine Preparation For Mig/Mag Method
MACHINE PREPARATION FOR MIG/MAG METHOD CHOOSING THE FEEDING ROLL All machines (ALFA IN MIG / MAG) use rolls with two grooves. These grooves are intended for two different wire diameters (e.g., 0,8 and 1,0 mm). Rolls for wire feed must comply with the diameter and material of the welding wire. - Page 20 Before welding, spray the area in the gas nozzle and the jet tube with a separating spray to prevent the spatter from sticking. ALFA IN a.s. © www.alfain.eu...
- Page 21 6. Close the bottle valve when welding is finished. Fig. 12. Gas flow setting Description Pos. Gas bottle Cylinder Valve Fitting Pressure Reducer High-Pressure Manometer Low-Pressure Manometer Adjusting Screw ALFA IN a.s. © www.alfain.eu...
- Page 22 45 - 200 ADJUSTING THE MACHINE FOR ANOTHER WIRE DIAMETER ALFA IN MIG / MAG uses rolls with two grooves in all machines. These grooves are intended for two different wire diameters (e.g., 0,8 a 1,0 mm). Grooves can be replaced by removing and rotating the rolls or using different roll grooves with the required dimensions.
- Page 23 If you want to weld with flux core wire, removing the gas nozzle of the torch before starting welding is necessary. Furthermore, you must not touch the weldment with the die during welding. There would be a risk of baking the wire. ALFA IN a.s. © www.alfain.eu...
- Page 24 Set for Aluminium with roll AL 22/30 0,8-1,0 EURO connector Rolls Liner terminal (part of liner G6) O-ring 3,5 x 1,5mm to prevent escape of gas (part of liner G6) Nut (part of EURO connector G1) Liner tefl. Support tube D4,4/5,0 200mm ALFA IN a.s. © www.alfain.eu...
- Page 25 Gas flow [l/min] of welding [l/hour] 6 * 60 = 360 8 * 60 = 480 10 * 60 = 600 12 * 60 = 720 16 * 60 = 960 20 * 60 = 1200 ALFA IN a.s. © www.alfain.eu...
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Page 26: Machine Preparation For Tig Method
SPOOL GUN TIG TORCH MIG TORCH PEDÁL SPOOL GUN SPOOL GUN SPOOL GUN (+) POTENTIOMETER POTENTIOMETER CENTER TAP SPOOL GUN (CENTER) (-) POTENTIOMETER POTENTIOMETER POTENTIOMETER SIGNAL POTENTIOMETER START/STOP START/STOP START/STOP (GND) START/STOP (GND) SPARE LINE ALFA IN a.s. © www.alfain.eu... -
Page 27: Machine Preparation For Mma Method
EURO connector of the welding machine. 2. In the method selection submenu, select the MMA electrode. See Chapter 7. Main menu. 3. Set the desired current with encoder V1. ALFA IN a.s. © www.alfain.eu... -
Page 28: Routine Maintenance & Inspection
EN 60974-4. ERROR MESSAGES Error Type of error Description Solution code Thermal switch 1 Do not turn off the Thermal switch 2 machine. Wait until the Thermal switch machine has cooled Program over down. thermal protection ALFA IN a.s. © www.alfain.eu... -
Page 29: Service
29/30 11. SERVICE STATEMENT OF WARRANTY 1. Following the warranty periods stated below, ALFA IN guarantees that the proposed product is free from material or workmanship defects when operated per the written instructions defined in this operating manual. 2. ALFA IN welding products are manufactured for commercial and industrial users and trained personnel with experience using and maintaining electrical welding and cutting equipment. -
Page 30: Electric Waste Disposal
INFORMATION FOR USERS ON THE DISPOSAL OF ELECTRICAL AND ELECTRONIC EQUIPMENT IN THE CZECH REPUBLIC ALFA IN a.s., as a producer, places electrical equipment on the market and is therefore obliged to ensure the take-back, treatment, recovery, and disposal of electrical waste.
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