CAME BXL Series Installation, Operation And Maintenance Manual
Sliding gate operator
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- Installation, operation and maintenance manual (96 pages) ,
- Installation, operation and maintenance manual (25 pages)
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Summary of Contents for CAME BXL Series
- Page 1 Sliding gate operator FA01085-EN BXL series BXL04AGS INSTALLATION OPERATION AND MAINTENANCE MANUAL EN English...
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Page 2: Manually Releasing The Gear Motor
=============== Hand these instructions to the end user =============== MANUALLY RELEASING THE GEAR MOTOR ⚠ Manually releasing the gate may cause an uncontrolled movement of the gate due to possible mechanical anomalies or unbalancing. RELEASE (figure ��) - Fit the key and turn it clockwise. - Pull outwards and activate the release handle. - Page 4 GENERAL PRECAUTIONS FOR INSTALLERS ⚠ WARNING! Important safety instructions. Follow all of these instructions. Improper installation can cause serious bodily harm. Before continuing, also read the general precautions for users. his producT musT only be used for iTs specifically inTended purpose ny oTher use is dangerous S.P.A.
- Page 5 . • m ThaT describes how To use The manual release mechanism close To The mechanism aKe sure To hand over To The end user all operaTing manuals for The producTs ThaT maKe up The final machinery The nexT figure shows The main hazard poinTs for people Danger of high voltage;...
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Page 6: Intended Use
This symbol shows which parts to read carefully. ⚠ This symbol shows which parts describe safety issues ☞ This symbol shows which parts to tell users about. The measurements, unless otherwise stated, are in millimeters. DESCRIPTION Operator with control board, movement control and obstruction detecting device plus mechanical stops for sliding gates of up to 400 kg and 10 m in length. -
Page 7: Dimensions (Mm)
DIMENSIONS (MM) STANDARD INSTALLATION 1. Operator 2. Limit-switch fins 3. Rack 4. Key-switch selector 5. Flashing light 6. Photocells 7. Mechanical gate stop 8. Transmitter 9. Slide guides 10. Junction pit... -
Page 8: Description Of Parts
DESCRIPTION OF PARTS 1. Cover 11. Release lever 2. Board-fitting support 12. Lock 3. Gear motor 13. Limit-switch fins 4. Anchoring plate 14. EMC02 card 5. Fastening bolts UNI 5739 M12X60 15. Transformer 6. Washer Ø 12 16. Endstop device 7. - Page 9 CABLE TYPES AND MINIMUM SECTIONS cable length Connection < 20 m 20 < 30 m Input voltage for 230 V AC control board 3G x 1.5 mm 2 3G x 2.5 mm 2 (1P+N+PE) 2 x 0.5 mm 2 Signaling devices 2 x 0.5 mm 2 Command and control devices (TX = 2 x 0.5 mm 2 )
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Page 10: Installation
INSTALLATION ⚠ The following illustrations are mere examples. Consider that the space available where to fit the barrier and accessories will vary depending on the area where it is installed. It is up to the installer to find the most suitable solution. - Page 11 If the rack is already there, place the anchoring plate, being careful to respect the measurements shown in the drawing. Careful! The tubes must pass through their corresponding holes. Fill the foundation frame with concrete. The plate must be perfectly level with the bolts which are entirely above surface.
- Page 12 SETTING UP THE GEARMOTOR Remove the gearmotor cover by turning the side bolts. Place the gearmotor above the anchoring plate. Careful! The electric cables must pass under the gearmotor case. Perforate the cable gland and fit it into its housing after threading the cables. Lift the gearmotor by 5 to 10 mm from the plate by adjusting the threaded steel feet to allow any subsequent adjustments between pinion and rack.
- Page 13 FASTENING THE RACK If the rack is already set up, the next step should be to adjust the rack-and-pinion coupling distance, otherwise, fasten it: - release the gearmotor (see RELEASING THE GEARMOTOR paragraph); - rest the rack above the gearmotor pinion; - weld or fasten the rack to the gate along its entire length.
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Page 14: Establishing The Limit-Switch Points
FASTENING THE GEARMOTOR Complete the adjusting, fasten the gearmotor to the plate using the washers and nuts. ESTABLISHING THE LIMIT-SWITCH POINTS For opening: - completely open the gate; - fit the opening endstop fin onto the rack until the micro switch activates (spring); - fasten it using the allen screws Spring For closing:... - Page 15 ELECTRICAL CONNECTIONS AND PROGRAMMING ⚠ Caution! Before working on the control panel, cut off the mains power supply and remove any batteries. Powering up the control board and command and control devices: 24 V AC/DC. ⚠ Careful! The accessories connected onto 10-11 must never exceed 20 W overall. Use DIP switches to set functions and the trimmer for adjustments.
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Page 16: Input Voltage
INPUT VOLTAGE Power supply 230 V AC 50/60 Hz Accessories power supply output 24 V AC/DC, max 20 W Control board power supply 24 V AC/DC CONNECTING THE GEARMOTOR WITH ENCODER AND ENDSTOPS Opening limit-switch (NC contact) Closing limit-switch (NC contact) Green Encoder Brown... -
Page 17: Command And Control Devices
COMMAND AND CONTROL DEVICES ⚠ WARNING! For the system to work properly, before fitting any plug-in card, such as the AF or R800 one, you MUST CUT OFF THE MAINS POWER SUPPLY and, if present, disconnect any batteries. Connector for the R800 card (the OPEN-CLOSE-INVERT function (step-step) from R800 card is for using the keypad control device (NO contact). -
Page 18: Safety Devices
SAFETY DEVICES Photocells Configure the CX contact (NC), input for safety devices such as photocells. When programming the functions the CX input may be set up as: - C1 reopening during closing. When the gate is closing, opening the contact triggers the inversion of movement until the gate is fully open again; - C4 obstruction wait. - Page 19 TOTAL STOP from button (contact 1-2) By default, the feature is enabled. To disable it: select the DIP switches as shown and press the P1 key on the control board. The LED blinks and the buzzer sounds off twice. To return to the default parameters, press P1 again. The LED stays lit and the buzzer sounds off for 1 second.
- Page 20 Automatic closing after partial stop By default, the feature is enabled. To disable it: select the DIP switch as shown and press the P1 key on the control board. The LED blinks and the buzzer sounds off twice. To return to the default parameters, press P1 again. The LED stays lit and the buzzer sounds off for 1 second.
- Page 21 Saving the trimmer value Use the trimmer to adjust the automatic closing time (A.C.T.), the slow- down speed (SP.RAL.) and the sensitivity (SENS.). To save the values: select the DIP switches as shown and press the P1 key on the control board. The LED stays on and the buzzer sounds off for one second.
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Page 22: Alert Led
ADJUSTING THE TRIMMERS A.C.T. SP.SLOW SENS. A.C.T. SP. SLOW SENS. Trimmer Description of functions Automatic Closing Time A.C.T. It sets the open gate's waiting time. Once this time elapses, the shutter automatically closes. The waiting time can be adjusted to between 1 and 120 s. Slow-down speed SP. -
Page 23: Final Operations
FINAL OPERATIONS FASTENING THE COVER Once the electrical connections are done and the set up is finished, fasten the cables to the gearmotor jumper using a cable tie. Fit the cover and fasten it to the sides using the screws. TROUBLESHOOTING ISSUES POSSIBLE CAUSES... -
Page 24: Dismantling And Disposal
UNI EN ISO 14001 standard to ensure the environment is safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply follow these brief disposal guidelines:...