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Summary of Contents for CAME BXV06AGL
- Page 1 FA02036-EN Sliding-gate operators BXV04AGS BXV06AGS BXV08AGS BXV10AGS BXV04RGS BXV06RGS BXV08RGS BXV10RGS BXV06AGL BXV10AGL BXV04ALS BXV06ALS BXV08ALS BXV10ALS INSTALLATION MANUAL English...
- Page 3 (railway carriage, containers, closed vehicles). • If the product malfunctions, stop using it and contact customer services at https://www.came.com/global/en/ contact-us or via the telephone number on the website.
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Page 4: Dismantling And Disposal
DISMANTLING AND DISPOSAL CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. -
Page 5: Intended Use
801MS-0380 BXV06AGL - Operator with 24 V motor, featuring a control board with display, fitted with magnetic limit-switches, on-board radio decoding, and movement and obstruction detecting device for sliding gates weighing up to 600 kg and measuring 18 m in length. RAL7024 grey cover. -
Page 6: Description Of Parts
Housing for SMA or RGSM001 sensor Release lever Transformer Lock Mechanical limit switch Mechanical limit-switch tabs Release cord hole Magnetic limit switch Housing for the RGP1 module Magnetic limit-switch tabs Housing for thermostat with cartridge Ferrite Board protection cover *Only for BXV06AGL and BXV10AGL... -
Page 7: Control Board
Control board The functions on the input and output contacts, the time settings and user management are set and viewed on the display. All connections are protected by quick fuses. For the system to work properly, before fitting any plug-in card, DISCONNECT THE MAIN POWER SUPPLY and remove any batteries. Before working on the control panel, disconnect the mains power supply and remove the batteries, if any. - Page 8 BXV04AGS BXV06AGS BXV08AGS BXV10AGS BXV04RGS BXV06RGS BXV08RGS BXV10RGS Maximum gate-leaf length (m) Maximum gate-leaf weight (kg) 1000 1000 MODELS BXV06AGL BXV10AGL BXV04ALS BXV06ALS BXV08ALS BXV10ALS Maximum gate-leaf length (m) Maximum gate-leaf weight (kg) 1000 1000 Fuse table MODELS BXV04AGS BXV06AGS...
- Page 9 (**) The average product life specified should be understood purely as an indicative estimate. It applies to normal usage conditions and where the product has been installed and maintained in compliance with the instructions provided in the CAME technical manual. The average product life is also affected, including significantly, by other variables such as, but not limited to, climatic and environmental conditions.
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Page 10: Installation
INSTALLATION The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is installed. It is up to the installer to find the most suitable solution. The drawings show an operator fitted on the left. Preliminary operations Dig a hole for the foundation frame. - Page 11 Insert the screws supplied in the anchoring plate. Lock the screws in place with the nuts supplied. Remove the pre-shaped clamps using a screwdriver. Fit the anchoring plate in the iron cage. The tubes must pass through the existing holes. UNI 5588 M12 Ø...
- Page 12 Remove the nuts from the screws. Insert the electrical cables into the tubes until they protrude by about 600 mm. Setting up the operator Remove the operator cover. Place the operator on top of the anchoring plate. The electrical cables must pass under the operator foundation frame Make a hole in the cable gland.
- Page 13 Fastening the rack Release the operator. Rest the rack on the pinion. Weld or fasten the rack to the gate along its entire length. To assemble the rack modules, use an extra piece and rest it under the joint, then fasten it in place using two clamps. Adjusting the pinion-rack coupling Open and close the gate manually.
- Page 14 Fastening the operator in place Only fasten the operator after adjusting the pinion-rack coupling. Fasten the operator to the anchoring plate using stoppers and nuts. Determining the travel end points with mechanical limit switches Open the gate. Insert the opening limit-switch tab in the rack. The spring must trigger the microswitch.
- Page 15 Fasten the closing limit-switch tab using the grub screws supplied. ~ 20 Establishing the travel end points with magnetic limit switches* * Only for BXV06AGL and BXV10AGL Magnetic limit-switch tab during closing Magnetic limit-switch tab during opening Operator fitted on the left Operator fitted on the right.
- Page 16 Fasten the support to the rack using the grub screws supplied. The limit-switch tab magnet must be perpendicular to the magnetic sensor. Fasten the limit-switch tab using the screw (supplied). Close the gate. Insert the magnetic closing limit-switch tab on the rack. The tab magnet must be between 10 and 30 mm from the magnetic sensor.
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Page 17: Electrical Connections
ELECTRICAL CONNECTIONS Passing the electrical cables Connect all wires and cables in compliance with the law. The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the power supply cable. Power supply Make sure the mains power supply is disconnected during all installation procedures. -
Page 18: Command And Control Devices
Maximum capacity of contacts The total power of the outputs listed below must not exceed the maximum output power [Accessories] Device Output Power supply (V) Power (W) Accessories 10 - 11 24 AC Additional light 10 - E Flashing beacon 10 - E 24 AC Operator status warning light... -
Page 19: Signalling Devices
Signalling devices Additional light It increases the light in the manoeuvring area. Flashing beacon It flashes when the operator opens and closes. Operator status warning light It notifies the user of the operator status. 10 11 E Safety devices Connect the safety devices to the CX, CY and/or CZ inputs (NC contacts). During programming, configure the type of action that must be performed by the device connected to the input. - Page 20 DIR / DELTA-S photocells DIR / DELTA-S photocells Standard connection Connection with safety test See function [F5] Safety devices test. 10 TS 2 CX CY FA F F 10 TS 2 CX CY FA F F 2 TX C NC TX 2 2 TX C NC TX 2...
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Page 21: Getting Started
PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen Stop the operator < > buttons The < > buttons are used to perform the operations described below. Navigate the menu Increase or decrease values Open or close the operator... - Page 22 CY input Associate a function with the CY input. OFF (Default) C1 = Reopen while closing (photocells) C2 = Reclose while opening (photocells) C3 = Partial stop Only with [Automatic close] activated. C4 = Obstacle standby (photocells) C7 = Reopening during closure (sensitive edges) C8 = Reclose while opening (sensitive edges) Safety devices test Check that the photocells connected to the inputs are operating correctly, after each opening and closing command.
- Page 23 Encoder Manage operator slowdowns, obstacle detection and sensitivity. ON (Default) Soft start Set a slowdown of a few seconds after each opening and closing command. OFF (Default) Sensor type Set the type of control device. 0 = Transponder selector switch 1 = Keypad selector (default) Additional light Choose the operating mode of the lighting device connected to the output.
- Page 24 Slowdown speed Opening and closing slowdown speed This function appears only if the [Encoder] function is active. 10% to 50% (Default 50%) Travel sensitivity Adjust the obstruction detection sensitivity during boom travel. 10% to 100% (Default 100%) Slowdown sensitivity Adjust the obstruction detection sensitivity during slowdown. This function appears only if the [Encoder] function is active.
- Page 25 Read data Upload user data, timings and configurations to the memory device (memory roll). The function is displayed only when a USB stick is inserted into the USB port or when a memory roll card is inserted into the control board. 0 =Deactivated (Default) 1 = Activated Transferring MASTER-SLAVE parameters...
- Page 26 The operation can be carried out by using a transmitter or another control device. The boards that manage the control devices (AF - R700 - R800) must be inserted into the connectors. Download the LIST OF REGISTERED USERS form from the docs.came.com portal by typing in L20180423. 1 = Step-by-step...
- Page 27 Radio decoding Choose the type of radio coding for the transmitters enabled to control the operator. If you choose the type of radio coding for the transmitters [Rolling code] or [TW key block], any transmitters with a different type of radio coding saved previously will be deleted.
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Page 28: Import/Export Data
Import/export data Save user data and system configuration data on a MEMORY ROLL card. The stored data can be reused for another control board to configure another system in the same way. Before inserting and removing the MEMORY ROLL card, DISCONNECT THE MAINS POWER SUPPLY TO THE LINE. Insert the MEMORY ROLL card into the corresponding connector on the control board. - Page 29 PAIRED OPERATION Two connected operators are controlled with one command. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Insert an RSE card into both control boards. Connect up the electrics for the devices and accessories. The devices and accessories must be connected to the control board which will be set as the MASTER.
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Page 30: Troubleshooting
ERROR AND WARNING MESSAGES The travel calibration was interrupted to activate the STOP button. Adjustment error Motor control error Service test failure error Operating time error Obstacle detected during closing Obstacle detected during opening The maximum number of obstacles detected consecutively has been exceeded The limit switches are both open Serial communication error Incompatible transmitter error... -
Page 31: Final Operations
FINAL OPERATIONS Before closing up the casing, check that the cable inlets are sealed to stop insects getting in and to prevent damp. MCBF Models BXV04 BXV06 BXV08 BXV10 14 m - 400 kg 150000 18 m - 600 kg 150000 20 m - 800 kg 150000... - Page 32 AFFIX THE PRODUCT LABEL FROM THE BOX HERE CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso – Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941...
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