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Summary of Contents for CAME BXL04AGE
- Page 1 FA01509-EN Sliding-gate operators BXL04AGE INSTALLATION MANUAL EN English...
- Page 3 GENERAL PRECAUTIONS FOR INSTALLERS Important safety instructions. Please follow all of these instructions. Improper installation may cause serious bodily harm. Before continuing, please also read the general precautions for users. Only use this product for its intended purpose. Any other use is hazardous. • The manufacturer cannot be held liable for any damage caused by improper, unreasonable or erroneous use.
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Page 4: Dismantling And Disposal
DISMANTLING AND DISPOSAL CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. -
Page 5: Intended Use
The measurements, unless otherwise stated, are in millimetres. Description 801MS-0540 BXL04AGE - Operator with 24 V motor, featuring a control board, built-in radio decoder, movement and obstruction-detecting device for gates weighing up to 400 kg that are up to 10-m long. Intended use Sliding gate solution for residential buildings and apartment blocks Any installation and/or use other than that specified in this manual is forbidden. - Page 6 Control board The functions on the input and output contacts, the time settings and user management are set and viewed on the display. All connections are protected by quick fuses. For the system to work properly, before fitting any plug-in card, DISCONNECT THE MAIN POWER SUPPLY and remove any batteries. Before working on the control panel, disconnect the mains power supply and remove the batteries, if any.
- Page 7 Size Usage limitations MODELS BXL04AGE Pinion module Maximum gate-leaf length (m) Maximum gate-leaf weight (kg) Fuse table MODELS BXL04AGE Line fuse 1.6 A-F Accessory fuse 2 A-F Technical data MODELS BXL04AGE Power supply (V - 50/60 Hz) 230 AC Motor power supply (V)
- Page 8 Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm2 3G x 2.5 mm2 24 V AC/DC flashing beacon 2 x 1 mm2 2 x 1 mm2 TX Photocells 2 x 0.5 mm2 2 x 0.5 mm2...
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Page 9: Installation
INSTALLATION The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is installed. It is up to the installer to find the most suitable solution. The drawings show an operator fitted on the left. Preliminary operations Dig a hole for the foundation frame. - Page 10 Insert the screws supplied in the anchoring plate. Lock the screws in place with the nuts supplied. Remove the pre-shaped clamps using a screwdriver. Fit the anchoring plate in the iron cage. The tubes must pass through the existing holes. UNI 5588 M12 Ø...
- Page 11 Remove the nuts from the screws. Insert the electrical cables into the tubes until they protrude by about 600 mm. Setting up the operator Remove the operator cover. Place the operator on top of the anchoring plate. The electrical cables must pass under the operator foundation frame Male a hole in the cable gland.
- Page 12 Fastening the rack Release the operator. Rest the rack on the pinion. Weld or fasten the rack to the gate along its entire length. To assemble the rack modules, use an extra piece and rest it under the joint, then fasten it in place using two clamps. Adjusting the pinion-rack coupling Open and close the gate manually.
- Page 13 Fastening the operator in place Only fasten the operator after adjusting the pinion-rack coupling. Fasten the operator to the anchoring plate using stoppers and nuts. Determining the travel end points with mechanical limit switches Open the gate. Insert the opening limit-switch tab in the rack. The spring must trigger the microswitch.
- Page 14 Close the gate. Insert the closing limit-switch tab in the rack. The spring must trigger the microswitch. Fasten the closing limit-switch tab using the grub screws supplied.
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Page 15: Electrical Connections
ELECTRICAL CONNECTIONS Passing the electrical cables Connect all wires and cables in compliance with the law. The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the power supply cable. -
Page 16: Power Supply
Power supply Make sure the mains power supply is disconnected during all installation procedures. Before working on the control panel, disconnect the mains power supply and remove the batteries, if any. Connecting to the mains (230/120 V AC - 50/60 Hz) Power supply output for accessories Line fuse The output normally delivers 24 V AC. -
Page 17: Signalling Devices
Signalling devices Additional light It increases the light in the manoeuvring area. Flashing beacon It flashes when the operator opens and closes. Operator status warning light It notifies the user of the operator status. 10 11 E... -
Page 18: Command And Control Devices
Command and control devices Antenna with RG58 cable STOP button (NC contact) Stop the gate and exclude automatic closing. Use a control device to resume movement. If the contact is not used, it must be deactivated during programming. Control device (NO contact) OPEN ONLY or PARTIAL OPENING function Fully or partially open the gate. - Page 19 DIR / DELTA-S photocells DIR / DELTA-S photocells Standard connection Connection with safety test See function [F5] Safety devices test. 3P 7 3P 7 10 TS 2 CX CY FA F F 10 TS 2 CX CY FA F F 2 TX C NC TX 2 2 TX C NC...
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Page 20: Getting Started
PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen Stop the operator < > buttons The <> buttons are used to perform the operations described below. Navigate the menu Increase or decrease values <... - Page 21 CX input Associate a function with the CX input. CX input OFF (Default) C1 = Reopen while closing (photocells) C2 = Reclose while opening (photocells) C3 = Partial stop Only with [F19 - Automatic close] activated. C4 = Obstacle standby (photocells) C7 = Do not use C8 = Do not use CY input...
- Page 22 Obstacle with motor stopped With the function active, the gate remains idle if the safety devices detect an obstacle. The function is active when the gate is closed, open or after a complete stop. Obst. with motor stopped OFF (Default) Gate-open warning light It signals the gate status.
- Page 23 Automatic closing after partial opening Set the time before automatic closure is activated, after a partial opening command has been performed. The function does not work if any of the safety devices are triggered when an obstacle is detected, after a complete stop, during a power outage or if there is an error.
- Page 24 Closing slowdown point Set the closing slowdown start point, as a percentage of total travel. This function appears only if the [Encoder] function is active. Closing slowdown point 5% to 45% (Default 25%) Save data Save user data, timings and configurations to the memory device (memory roll). The function is displayed only when a memory roll card is inserted into the control board.
- Page 25 Register up to a maximum of 250 users and assign a function to each one. The operation can be carried out by using a transmitter. The board AF must be inserted into the connector. Download the LIST OF REGISTERED USERS form from the docs.came.com portal by typing in L20180423. New user...
- Page 26 Self-Learning Rolling Save a new rolling code transmitter by activating acquisition from a rolling code transmitter that has already been saved. The saving and acquisition procedures are explained in the transmitter manual. Self-Learning Rolling OFF (Default) Travel calibration Start the travel self-learning. This function appears only if the [Encoder] function is active.
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Page 27: Import/Export Data
Import/export data Save user data and system configuration data on a MEMORY ROLL card. The stored data can be reused for another control board to configure another system in the same way. Before inserting and removing the MEMORY ROLL card, DISCONNECT THE MAINS POWER SUPPLY TO THE LINE. Insert the MEMORY ROLL card into the corresponding connector on the control board. -
Page 28: Error Messages
ERROR MESSAGES Calibration error Adjustment error Encoder failure error Service test failure error Operating time error Obstacle detected during closing Obstacle detected during opening The maximum number of obstacles detected consecutively has been exceeded The limit switches are both open Incompatible transmitter error No communication from the RIO system RIO system not configured... -
Page 29: Final Operations
FINAL OPERATIONS Before closing up the casing, check that the cable inlets are sealed to stop insects getting in and to prevent damp. - Page 30 MCBF Models BXL04 10 m - 400 kg 100000 Installation in windy area -15% The percentages indicate how much the number of cycles should be reduced in relation to the type and number of accessories installed. Before carrying out any cleaning or maintenance, or replacing any parts, disconnect the device from the power supply. This document informs the installer of the checks that must be carried out during maintenance.
- Page 32 CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso - Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941...
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