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Summary of Contents for CAME BXV04AGE
- Page 1 FA01795-EN Sliding-gate operators BXV04AGE BXV06AGE BXV10AGE INSTALLATION MANUAL English...
- Page 3 (railway carriage, containers, closed vehicles). • If the product malfunctions, stop using it and contact customer services at serviceinternational@came. com or via the telephone number on the website.
- Page 4 DISMANTLING AND DISPOSAL CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies.
- Page 5 801MS-0570 BXV04AGE - Operator with 24 V motor, featuring a control board with graphic display, Adaptive Speed & Torque Technology, CXN BUS, B1-B2 second contact output, on-board radio decoding, movement and obstruction detecting device for gates weighing up to 400 kg that are up to 14 m long. RAL7024 grey cover.
- Page 6 Description of parts Operator Cover Housing for two emergency batteries* Housing for the RLB card Board protection cover Board-holder support Control board Fastening screw cover Control board holder Gearmotor Housing for the RGSM001/S or RSLV001 module Housing for thermostat with cartridge Anchoring plate Release lever Mechanical limit switch...
- Page 7 Terminal board for B1-B2 output Display Connector for the RIOCN8WS module Programming buttons Terminal board for BUS accessories Connector for CAME KEY Connector for the CLOCK card RSE_1 connector for RSE card Memory Roll card connector RSE_2 connector for RSE card...
- Page 8 (**) The average product life specified should be understood purely as an indicative estimate. It applies to normal usage conditions and where the product has been installed and maintained in compliance with the instructions provided in the CAME technical manual. The average product life is also affected, including significantly,...
- Page 9 Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm2 3G x 2.5 mm2 24 V AC/DC flashing beacon 2 x 1 mm2 2 x 1 mm2 TX Photocells 2 x 0.5 mm2 2 x 0.5 mm2...
- Page 10 INSTALLATION The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is installed. It is up to the installer to find the most suitable solution. The drawings show an operator fitted on the left. Preliminary operations Dig a hole for the foundation frame.
- Page 11 Insert the screws supplied in the anchoring plate. Lock the screws in place with the nuts supplied. Remove the pre-shaped clamps using a screwdriver. Fit the anchoring plate in the iron cage. The tubes must pass through the existing holes. UNI 5588 M12 Ø...
- Page 12 Remove the nuts from the screws. Insert the electrical cables into the tubes until they protrude by about 600 mm. Setting up the operator Remove the operator cover. Place the operator on top of the anchoring plate. The electrical cables must pass under the operator foundation frame Male a hole in the cable gland.
- Page 13 Fastening the rack Release the operator. Rest the rack on the pinion. Weld or fasten the rack to the gate along its entire length. To assemble the rack modules, use an extra piece and rest it under the join, then fasten it in place using two clamps. Adjusting the pinion-rack coupling Open and close the gate manually.
- Page 14 Fastening the operator in place Only fasten the operator after adjusting the pinion-rack coupling. Fasten the operator to the anchoring plate using stoppers and nuts. Determining the travel end points with mechanical limit switches Open the gate. Insert the opening limit-switch tab in the rack. The spring must trigger the microswitch.
- Page 15 Close the gate. Insert the closing limit-switch tab in the rack. The spring must trigger the microswitch. Fasten the closing limit-switch tab using the grub screws supplied.
- Page 16 ELECTRICAL CONNECTIONS Passing the electrical cables Connect all wires and cables in compliance with the law. The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). Use membrane cable glands to connect the devices to the control panel. One of these must be intended exclusively for the power supply cable. Thread the cables through the holes in the control board holder ( ).
- Page 17 Do not connect anything other than CAME BUS accessories. Devices with BUS CXN system The CXN CAME system is a two-wire non-polarised communication BUS which allows you to connect up all compatible CAME devices. Connection to the BUS can be in a chain, star or mixed formation.
- Page 18 Command and control devices STOP button (NC contact) Stop the gate and exclude automatic closing. Use a control device to resume movement. When the contact is being used, it must be activated during programming. Control device (NO contact) OPEN ONLY function When the [HOLD-TO-RUN] function is active, the control device must be connected during OPENING.
- Page 19 Signalling devices Additional light It increases the light in the manoeuvring area. Flashing beacon It flashes when the operator opens and closes. Passage-open warning light It notifies the user of the operator status. 10 11 E1 5 Safety devices During programming, configure the type of action that must be performed by the device connected to the input. Connect the safety devices to the CX and/or CY and/or CZ and/or CK inputs.
- Page 20 DIR / DELTA-S photocells DIR / DELTA-S photocells Standard connection Connection with safety test See [Safety devices test] function. 3P 4 7 3P 4 7 10 TS 2 CX CY CZ CK 3P 4 7 3P 4 7 10 TS 2 CX CY CZ CK 2 TX C NC 2 TX C NC DXR - DLX photocells...
- Page 21 PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen Stop the operator < > buttons The <> buttons are used to perform the operations described below. Navigate the menu Increase or decrease values <...
- Page 22 Functions menu Menu layout Some options only show on the display if certain conditions are met. For more information, please see the information for the individual functions. Level 1 Level 2 Level 3 Level 4 Configuration Motor settings Opening direction Encoder Motor test Travel calibration...
- Page 23 BUS safety devices BUS Photocell 1 Photocell BUS 2 Photocell BUS 3 Photocell BUS 4 Photocell BUS 5 Photocell BUS 6 Photocell BUS 7 Photocell BUS 8 Command inputs Command 2-7 Functions Hold-to-run B1-B2 output Removing obstacles Times Automatic close Automatic partial close Manage lights Passage-open warning light...
- Page 24 Information FW version BUS device status Manoeuvre counter Maintenance conf. Maintenance reset Errors list Timer management Show clock Set the clock Automatic DST Time format Create new timer Open Start time End time Days of the week Partial opening Start time End time Days of the week B1-B2 output...
- Page 25 Start the travel self-learning. Configuration > Travel calibration Motor settings Motor type Set the type of gearmotor installed. Configuration > Motor type BXV04AGE BXV06AGE Motor settings BXV10AGE Opening speed Set the opening speed (percentage of maximum speed). Configuration > Opening speed...
- Page 26 Closing slowdown speed Set the slowdown speed during closing (as a percentage of the maximum speed). If the slowdown speed is incorrectly set to a value higher than the closing speed by mistake, the parameter is corrected. Configuration > Closing slowdown speed 5% to 60% (Default 50%) Gate travel settings Travel AST control...
- Page 27 Impact test Activate mode Deactivate mode Gate travel settings Leaf weight Only versions BXV04AGE and BXV06AGE. Select the gate weight value closest to the real weight: 200 (Default)/300/400 kg for BXV04AGE 400 (Default)/500/600 kg for BXV06AGE Apply pre-set Configure the travel parameters according to the set leaf weight.
- Page 28 CX input, CY input, CZ input, CK input Associate a function with the input CX CY CZ CK Configuration > CX input Deactivated (Default) C1 = Reopen while closing (photocells) Wired safety devices CY input C2 = Reclose while opening (photocells) C3 = Partial stop Only with [Automatic close] activated.
- Page 29 RIO PH T1 and RIO PH T2 Associate one of the available functions with a wireless safety device. The function only appears if the RIO CONN interface board is present. Configuration > RIO PH T1 Deactivated (Default) P1 = Reopen while closing. RIO safety devices RIO PH T2 P2 = Reclose while opening.
- Page 30 Automatic closure Set the time before automatic closure, once the opening travel end point has been reached or once the photocells have caused a partial stop [C3]. The function does not work if any of the safety devices are triggered when an obstacle is detected, after a complete stop, during a power outage or if there is an error.
- Page 31 <Opening colour> BUS flashing beacon Set the BUS flashing beacon colour during operator opening. The function only appears if there is a BUS flashing beacon connected. During the count preceding automatic closure, the colour of the flashing beacon is the same as during opening. Configuration >...
- Page 32 Configure the function performed by the board inserted in connector RSE1. If an RSE card – configured for paired connections – is plugged into the RSE_1 connector, use the RSE_2 connector for remote connection (CRP). In this case, a CAME KEY cannot be connected. Configuration >...
- Page 33 Save data Save user data, timings and configurations to the memory device (memory roll). Configuration > Save data External memory Read data Upload user data, timings and configurations to the memory device (memory roll). Configuration > Read data External memory Parameter reset Restore the factory configurations except for: [users], [timers], [motor type], [CRP address], [RSE speed], [password], [language], [time format] and the settings related to the travel calibration.
- Page 34 Radio decoding Choose the type of radio coding for the transmitters enabled to control the operator. If you choose the type of radio coding for the transmitters [Rolling code] or [TW key block], any transmitters saved previously will be deleted. Manage users Radio decoding All decodings...
- Page 35 BUS device status Show the status of all devices that can be connected to the BUS and managed by the firmware in use. <n> is the device number. Information BUS device status Photocell BUS <n> <n> from 1 to 8 The status shown may be: not communicating safety device active...
- Page 36 Show clock Enable the clock on the display. Timer management Show clock Set the clock Set the date and time. Timer management Set the clock Use the arrows and the Enter button to enter the desired values. Automatic DST Enable automatic daylight saving time setting. Valid in Central Europe only UTC+1.
- Page 37 Language Set the display language. Language Italiano (IT) English (EN) (Default) Français (FR) Deutsch (DE) Español (ES) Português (PT) Русский (RU) Polski (PL) Românesc (RO) Magyar (HU) Hrvatski (HR) Yкраїнський (UA) Nederlands (NL) Enable password Set a 4-digit password. The password will be requested to anyone who wants to access the main menu. This option only shows if a password has NOT been enabled.
- Page 38 Press ENTER to confirm. When you reset the control board, all saved users, set times, manoeuvre configurations and calibration operations are deleted. When using a CAME KEY device, always update the board fi rmware to the latest version. Import/export data Save user data and system configuration data on a MEMORY ROLL card.
- Page 39 FINAL OPERATIONS Before closing up the casing, check that the cable inlets are sealed to stop insects getting in and to prevent damp.
- Page 40 PAIRED OPERATION Two connected operators are controlled with one command. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Insert an RSE card into both control boards. Connect up the electrics for the devices and accessories. The devices and accessories must be connected to the control board which will be set as the MASTER.
- Page 41 ERROR MESSAGES Calibration error Encoder failure error Service test failure error Operating time error Obstacle detected during closing Obstacle detected during opening The maximum number of obstacles detected consecutively has been exceeded Limit switch input error or both limit switches open Serial communication error Incompatible transmitter error Wireless system communication error...
- Page 44 AFFIX THE PRODUCT LABEL FROM THE BOX HERE CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso - Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941 info@came.com - www.came.com...