Installing The Clutch - Yamaha RAPTOR YFM700RF 2015 Service Manual

TIP
• Align the punch mark "a" on the balancer drive
gear with the punch mark "b" on the balancer
driven gear 2.
• Align the punch mark "c" on the balancer drive
gear with the punch mark "d" on the balancer
driven gear 1.
d
c
2. Tighten:
• Balancer driven gear 2 nut "1"
• Primary drive gear nut "2"
• Balancer driven gear 1 nut "3"
Balancer driven gear 2 nut
60 Nm (6.0 m·kg, 43 ft·lb)
Primary drive gear nut
110 Nm (11.0 m·kg, 80 ft·lb)
Balancer driven gear 1 nut
60 Nm (6.0 m·kg, 43 ft·lb)
TIP
• Apply engine oil to the balancer threads.
• Apply molybdenum disulfide grease to the
crankshaft and nut "2" threads.
• Place an aluminum plate "4" between the teeth
of the balancer driven gear 2 "5" and balancer
drive gear "6", then tighten the nut "1".
• Place an aluminum plate "4" between the teeth
of the balancer driven gear 2 "5" and balancer
drive gear "6", then tighten the nut "2".
• Place an aluminum plate "4" between the teeth
of the balancer drive gear "6" and balancer
driven gear 1 "7", then tighten the nut "3".
3 4
7
b
a
2
6
4
5
4
1
5-47
3. Bend the lock washer tabs along a flat side of
the nut.
EAS25240

INSTALLING THE CLUTCH

1. Install:
• Clutch housing "1"
TIP
• Make sure that the primary driven gear teeth
and primary drive gear teeth mesh correctly.
• Make sure that the oil pump drive gear teeth
and oil pump driven gear teeth mesh correctly.
1
2. Install:
• Clutch boss assembly "1"
TIP
• If the wire circlip "2" has been removed, care-
fully install a new one.
• Install the clutch damper spring "3" with the
"OUTSIDE" mark facing out.
1
2
New
3. Install:
• Clutch boss "1"
• Conical spring washer "2"
• Clutch boss nut "3"
Clutch boss nut
95 Nm (9.5 m·kg, 68 ft·lb)
TIP
• Install the washer "2" with the "OUT" mark "a"
facing out.
CLUTCH
3
New