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SMC Networks EXW1/EX600-W Operation Manual

Wireless system profinet compatible
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No.EX※※-OMW0006-E
PRODUCT NAME
SMC Wireless System
PROFINET compatible
MODEL / Series / Product Number
EX600-WPN# (Base)
EX600-WSV# (Remote)

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Summary of Contents for SMC Networks EXW1/EX600-W

  • Page 1 No.EX※※-OMW0006-E PRODUCT NAME SMC Wireless System PROFINET compatible MODEL / Series / Product Number EX600-WPN# (Base) EX600-WSV# (Remote)

  • Page 2: Table Of Contents

    Contents Safety Instructions SMC Wireless System Features SMC Wireless System Outline Outline System configuration Base Remote Definition and terminology Assembly Mounting and Installation Installation Model Indication and How to Order Summary of Product Parts Connector (Base only) LED Display LED indication of base LED indication of remote Setting and Adjustment Setting...

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 6 Caution ■When handling the unit or assembling/replacing units: •Do not touch the sharp metal parts of the connector or plug for connecting units. •Take care not to hit your hand when disassembling the unit. The connecting portions of the unit are firmly joined with seals. •When joining units, take care not to get fingers caught between units.
  • Page 7 This device complies with Industry Canada’s licence-exempt RSSs. Operation is subject to the following two conditions: (1) This device may not cause interference; and (2) This device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
  • Page 8 ■NOTE ○Follow the instructions given below when designing, selecting and handling the product. ●The instructions on design and selection (installation, wiring, environment, adjustment, operation, maintenance, etc.) described below must also be followed. Product specifications •Use the specified voltage. Otherwise failure or malfunction can result. •Reserve a space for maintenance.
  • Page 9 ●Product handling Installation •Do not drop, hit or apply excessive shock to the SI unit. Otherwise damage to the product can result, causing malfunction. •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws may be broken. IP67 protection cannot be guaranteed if the screws are not tightened to the specified torque.
  • Page 10 •When a surge-generating load such as a relay, valve or lamp is driven directly, use a product with a built-in surge absorbing element. Direct drive of a load generating surge voltage can damage the unit. •The product is CE/UKCA marked, but not immune to lightning strikes. Take measures against lightning strikes in the system.

  • Page 11: Smc Wireless System Features

    SMC Wireless System Features The SMC wireless system has the following features: •High-speed start up. The minimum connection time to the system after supplying power to the remote is 0.25  1 seconds. •Parameter setting by Near Field Communication (NFC) using a PC (no HW setting). ...

  • Page 12: Smc Wireless System Outline

    SMC Wireless System Outline ■Outline This operation manual describes the distributed I/O system which can provide a wireless connection to the EX600 series with complete interchangeability. It consists of a combination of the base which has upper level communication (PROFINET) and wireless connection function and the remote which offers wireless connection.

  • Page 13: System Configuration

    ■System configuration Wireless system configuration example -12- No.EX※※-OMW0006-E...

  • Page 14: Base

    ■Base The construction of the base is shown below. Base construction example is positioned at the center of the the EX600 I/O units can be connected to base base, so that the left side of the base and the valve manifold can be connected to the right side of the base. Refer to the SMC catalogue for the EX600 series serial transmission system for the wiring method.

  • Page 15: Remote

    ■Remote The construction of the remote is shown below. Remote construction example The remote is positioned at the center of the remote, so that the EX600 I/O units can be connected to the left side of the remote and the valve manifold can be connected to the right side of the remote, similar to the base.

  • Page 16: Definition And Terminology

    ■Definition and terminology Term Definition 100BASE-TX Standard LAN transmission line with communication speed of 100 Mbps. A unit which establishes wireless communication of input or output data to the remote. It is Base connected to a PLC to establish communication of input or output data. Broken line A broken wire to the input or output equipment has been detected by the diagnostic detection...
  • Page 17 Term Definition Registration of the PID (Product ID) of the remote to be connected to the base. Registration Paring occurs at the initial setting, then wireless system will activate. Abbreviation of Product ID. A 32 bit digit sequence which is assigned to identify the wireless unit (base/remote).

  • Page 18: Assembly

    Assembly Assembling the unit as a manifold ● (1) Connect a unit to the end plate. Digital and analogue units can be connected in any order. (Tightening torque: 1.5 to 1.6 Nm) (2) Add more units. Up to 9 units can be connected to one manifold. (3) Connecting the wireless unit After connecting the required I/O units, connect the wireless unit.
  • Page 19 (4) Mounting the valve plate. (Valve manifold not connected → Refer to page 19) Mount the valve plate (EX600-ZMV#) to the valve manifold using the set screws (M3 x 8) provided with the product. (Tightening torque: 0.6 to 0.7 Nm) Screw mounting places SV: 2 places...
  • Page 20 (6) When valve manifold is not connected. Insert the end plate (EX600-EU1) into the valve plate mounting groove on the side of the wireless unit, and then fix both surfaces of the plate using the valve plate mounting screws (M4 x 6) provided with the product.

  • Page 21: Mounting And Installation

    Mounting and Installation ■Installation •Direct mounting (1) When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB1) before mounting, using 2-M4x5 screws. (Tightening torque: 0.7 to 0.8 Nm) (2) Mount and tighten the end plate and the valve manifold (intermediate reinforcing brace if necessary) at one end of the unit.
  • Page 22 •DIN rail mounting (1) When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB2) for DIN rail before mounting, using 2-M4 x 6 screws. (Tightening torque: 0.7 to 0.8 Nm) (2) Mount the end plate bracket (EX600-ZMA2) to the end plate using 2-M4 x 14 screws.
  • Page 23 •Mounting the marker The signal name of the input or output devices and unit address can be written on the marker, and can be installed on each unit. Mount the marker (EX600-ZT1) into the marker groove as required. -22- No.EX※※-OMW0006-E...

  • Page 24: Model Indication And How To Order

    Model Indication and How to Order •Base •Remote -23- No.EX※※-OMW0006-E...

  • Page 25: Summary Of Product Parts

    Summary of Product Parts •Base Item Application This area is in close contact with the NFC reader/writer. Area close to NFC antenna "O" is the center of the NFC antenna. Status indication LED LED display to indicate the unit status. Connector (PORT-1) Fieldbus input/output cable connection.

  • Page 26: Connector (Base Only)

    ■Connector (Base only) This system is operated using power supplied from the EX600-ED end plate. Refer to the end plate details for the power supply connection. The base is connected to the upper level communication (PROFINET). The connector has 2 ports, PORT-1 and PORT-2, and both ports can connect to Ethernet.

  • Page 27: Led Display

    LED Display ■LED indication of base LED indication of base •LED specifications of base LED name Function Colour of LED Operation Power supply voltage for control and input (US1) is normal. Green LED is ON. Power supply voltage for output (US2) is normal. Power supply voltage for control and input (US1) is normal.
  • Page 28 LED name Function Colour of LED Operation Green LED is ON Received power level of all remote is 3 Radio wave Green LED flashes. There are connected remote with received power level 2. receiving (1 Hz) intensity W-SS (For Green LED flashes. There are connected remote with received power level 1.

  • Page 29: Led Indication Of Remote

    ■LED indication of remote LED indication of remote •LED Indication of remote LED name Function Colour of LED Operation Green LED is ON. Power supply voltage for output (US2) is normal. Power supply Power supply voltage for output (US2) is abnormal. PWR (V) voltage for Red LED flashes.

  • Page 30: Setting And Adjustment

    Setting and Adjustment ■Flow chart for using the wireless system Step 1 Preparation before use (PC, Application) (1) Install the NFC reader, writer and driver. (2) Install the I/O Configurator for NFC. Step 2 Setting/installation of the wireless unit (1) Set the number of occupied I/O points for the module and each parameter of the "remote".

  • Page 31: Setting

    ■Setting •SMC wireless system I/O Configurator for NFC The SMC wireless system I/O Configurator for NFC can be used to check the parameter setting of the wireless unit and the contents and status of the constructed wireless system, using an NFC reader/writer and a PC.
  • Page 32 •Configuration of the I/O Configurator for NFC The I/O Configurator for NFC is mainly configured using the following three tabs. Information tab •Module information: shows information about the wireless unit. •System configuration : shows the configuration information (connected units) of the base/remote. The system configuration of only the base is shown in a tree-like profile.
  • Page 33 The I/O Configurator for NFC has two modes: Administrator mode which can change the parameter setting and Monitor mode which can only read the parameter. Administrator mode: available to read and write the parameters. Monitor mode: available to read the parameter only. Writing parameter is not available. Enter the correct password to enter administrator mode.
  • Page 34 •Wireless system parameter list •Base setting parameters Setting when Classification Parameter name Set value Default Note not energized Setting of output operation Hold/Clear Clear/Hold/Software control CLEAR Available status when PROFINET (unit) communication is disconnected. 0 to 128 points (0 to 16 bytes) 128 points/ b) Input size Increase and decrease by...
  • Page 35 •Remote setting parameters Setting when Classification Parameter name Set value Default Note not energized Setting of output operation Hold/Clear Clear/Hold/Software control Clear Available status when PROFINET (unit) communication is disconnected. 0 to 128 points (0 to 16 bytes) 128 points/ b) Input size Increase and decrease by Available...
  • Page 36 •Detailed base parameters The following four settings need to be performed to set the parameters of the base. (1) Base setting (2) System setting (3) Remote registration (1) Base setting a) Hold/Clear (unit) Define all settings in the output operation status when the PROFINET communication is disconnected.
  • Page 37 e) Wireless communication Define the operation status of wireless communication. Active: Implement the wireless communication. Idle: Disconnect the wireless communication. f) Unit address order Define the address allocation direction of the EX600 I/O units connected to the base. The address allocation direction is selected by changing the mode to Mode 1 or Mode 2. Be careful about the I/O map.
  • Page 38 (2) System setting a) I/O mapping Define the I/O mapping of the entire wireless system including the remote registered to the base. Auto mapping: All I/O points mapped to the base and remote are identified and mapped automatically. (The total number of connected I/O points is the total number of I/O points connected to the diagnostic information, base and remote.) b) System input size Set the number of inputs which can be controlled by the entire wireless system.
  • Page 39 f) DA refresh time Analogue output update time Set the data update time of the analogue output unit. Setting range: 0.1/0.2/0.5/1/2/5/10/30/60s Note) Analogue I/O unit This product is applicable to the analogue I/O unit. The initial setting of the update time is 1 second for input and output respectively. -38- No.EX※※-OMW0006-E...
  • Page 40 (3) Remote registration Registration for wireless communication between the base and the remote. For this wireless system, it is necessary to register the PID (Product ID) of each product to establish communication without interference from another network. The minimum required settings for registration of the base are pairing (change of operation mode) and remote registration.
  • Page 41 •Detailed remote parameters The following two settings need to be performed to set the parameters of the remote. (1) Remote setting (2) Pairing setting (1) Remote setting a) Hold/CLR (unit) Define settings for the output operation status when the PROFINET communication is disconnected. Clear: Clear the output.
  • Page 42 e) Wireless communication Define the operation status of wireless communication. Active: Implement the wireless communication. Idle: Disconnect the wireless communication. f) AD refresh time Set the data update time of the analogue input unit. Setting range: 0.1/0.2/0.5/1/2/5/10/30/60s g) Unit address order Define the address allocation direction of the EX600 I/O units connected to the remote.
  • Page 43 •Wireless unit registration procedure •Registration procedure for the base and the remote (1) Change of operation mode of the remote Change the pairing setting of the remote to "Pairing enable" and reflect the change by clicking Reset module or by re-supplying power. (2) Change of operation mode of the base Change the pairing setting of the remote registration of the base to "Pairing enable"...
  • Page 44 •Dummy remote The dummy remote can register a "Dummy area" in the I/O map. A remote can be added without changing the I/O map by registering the remote to the "Dummy area" even after system construction. The remote allocation order to the I/O map is from smallest channel to largest channel registered by the wireless channel which has been set during remote registration.

  • Page 45: Dimensions

    ■Dimensions •EX600-WPN# -44- No.EX※※-OMW0006-E...
  • Page 46 •EX600-WSV# -45- No.EX※※-OMW0006-E...

  • Page 47: Hardware Configuration

    Hardware Configuration ■GSDML file and icon A GSDML file is required to configure the EX600 with the PLC. Furthermore, icons are necessary for the display icon of the EX600 on the PLC software. •GSDML file: GSDML-V2.32-SMC-EX600-.xml •Icon file: GSDML-0083-0010-EX600_WPN.bmp ■Configuration Layout The EX600-W I/O map is assigned in order of diagnostic information,...

  • Page 48: Connection Of Siemens Plc S7

    ■Connection of SIEMENS PLC S7 How to connect the wireless series to SIEMENS PLC is explained below. Refer to the Operation Manual of the STEP7™ for the detailed operation. : The drawing below shows the SIEMENS software, STEP7™ V5.5. •GSDML file installation (1) Open [HW Config] screen.
  • Page 49 •Device Name assignment (1) Connect the EX600 to the PLC. (2) Select [PLC]→[Ethernet]→[Edit Ethernet Node] from the menu bar of [HW Config]. (3) [Edit Ethernet Node] screen will be displayed. Press [Browse]. (4) [Browse Network] screen will be displayed. The list of equipment in the same network will be displayed. Select SI unit MAC address for assigning Device Name.
  • Page 50 (6) [Edit Ethernet Node] will be displayed with wireless unit MAC address input. Enter the name of your choice for wireless unit to [Device name]. (7) Press [Assign Name]. -49- No.EX※※-OMW0006-E...
  • Page 51 •Addition of device (1) Drag EX600-WPN# from [HW Config] screen [Hardware Catalog] window, and drop it to [PROFINET-IO-System] line. (2) The EX600 icon will be added to the line. Double-click the EX600 icon, or place the cursor on the icon and right-click it to select [Object Properties ---].
  • Page 52 •Addition of EX600 module (1) Click the EX600-WPN# icon in the [HW Config] screen. (2) Empty slots in the EX600-WPN# will be displayed in the [Configuration table] window. (3) Select the diagnosis information from the [Hardware Catalog] window. Select the diagnosis information based on the setting for the number of the remote, and drag and drop the information into slot 1 in the [Configuration table] window.
  • Page 53 •FSU (Fast Start Up) setup The EX600 supports the FSU function. To enable the FSU function, it is necessary to change the FSU setting of the connected PLC. PLC set up (1) The [Properties] screen will be displayed by double-clicking the PLC PROFINET port in the [HW Config] screen, which is connected to the EX600.
  • Page 54 EX600 setup (1) Click the EX600-WPN# icon in the [HW Config] screen. (2) The [Properties] screen will be displayed by double-clicking the [Interface] of the [Configuration table] window [Slot X1]. (3) Tick the box for [Prioritized startup] in the [General] tab. (4) Click the [OK] button.
  • Page 55 Wiring of cable To enable the FSU function, it is necessary to disable the auto negotiation for reducing time. In this case, PORT1 is fixed to MD1 and PORT2 is fixed to MDIX. Connection of cables is shown below. Refer to the PLC specifications for the connection of the PLC.

  • Page 56: I/O Map

    I/O Map The table below shows the number of occupied bytes for each input/output unit of EX600 which can be connected to the base and remote. The allocated input/output sizes can be changed depending on the occupied bytes of the diagnostic allocation and the EX600 I/O unit connected to the wireless unit.

  • Page 57: I/O Mapping Order Of Base/Remote

    ■I/O mapping order of base/remote Please note that the allocation order of the EX600 I/O unit and the valve manifold connected to the base or remote is different depending on the I/O unit layout mode in the wireless system parameter setting. Mode 1: Allocation from the end plate side to the right.
  • Page 58 •Diagnostic allocation: None Input data Output data Module name Unit name Module name Unit name byte 0 DX#B (Unit 0) DXD (Unit 1) byte 1 EX600-WPN# (Unit 2) Base Base Valve output: 16 points byte 2 Reserved byte 3 Reserved Reserved byte 4 DY#B (Unit 0)
  • Page 59 •Diagnostic allocation: Detailed Input data Output data Module name Unit name Module name Unit name DY#B (Unit 0) byte 0 System diagnosis 1 byte 1 System diagnosis 2 EX600-WPN# (Unit 2) Base Valve output: 16 points byte 2 System diagnosis 3 Reserved byte 3 System diagnosis 4...
  • Page 60 •Diagnostic allocation: None -59- No.EX※※-OMW0006-E...
  • Page 61 •Diagnostic allocation: Simple -60- No.EX※※-OMW0006-E...
  • Page 62 •Diagnostic allocation: Detailed -61- No.EX※※-OMW0006-E...
  • Page 63 <Example 2> ●Mode 2 Unit 2 Unit 1 Unit 0 DY#B DX#D EX600-WPN# Base setting parameter Digital Digital Base Valve Diagnostic allocation: None/Simple/Detailed plate output input manifold I/O mapping: Auto Input size: 32 points/4 bytes 1-byte 2-byte 2-byte (16 points) Output size: 32 points/4 bytes output input...
  • Page 64 •Diagnostic allocation: None Input data Output data Module name Unit name Module name Unit name byte 0 EX600-WPN# (Unit 0) DX#D (Unit 1) Valve output: 16 points byte 1 Base Base byte 2 Reserved DY#B (Unit 2) byte 3 Reserved Reserved byte 4 DX#D (Unit 1)
  • Page 65 •Diagnostic allocation: Detailed Input data Output data Module name Unit name Module name Unit name byte 0 System diagnosis 1 EX600-WPN# (Unit 0) Valve output: 16 points byte 1 System diagnosis 2 Base DY#B (Unit 2) byte 2 System diagnosis 3 Reserved byte 3 System diagnosis 4...

  • Page 66: Diagnostic Allocation

    ■ Diagnostic allocation By setting the diagnostic allocation of the base, the following diagnostic data will be allocated to the head of the input data of the I/O map. When the diagnostic allocation is set to "Detailed", the diagnostic size varies depending on the number of remote connections.

  • Page 67: Detailed Diagnostic Data

    ■ Detailed diagnostic data When an error occurs in the wireless system (base or remote), a flag will be generated in a Bit corresponding to each diagnostic information. The errors for the system diagnostics 1 to 4 are for the entire system. Therefore, even if there is only one unit which has an error in the constructed system, a flag will be generated in a Bit corresponding to the error content.
  • Page 68 Diagnosis area and Content of diagnostics condition when error occurs Note How to Item Byte Reset conditions (LED indications, I/O condition reset Effective etc.) when Item Details diagnosis diagnosis is area conducted (1) Replace the valve or the A short-circuit of the input/output equipment, Base Short circuit...
  • Page 69 Diagnosis area and Content of diagnostics condition when error occurs Note How to Item Byte Reset conditions (LED indications, I/O condition reset Effective etc.) when Item Details diagnosis diagnosis is area conducted Base SF: Red LED An error has been Connection flashes generated in the...
  • Page 70 Diagnosis area and Content of diagnostics condition when error occurs Note How to Item Byte Reset conditions (LED indications, I/O condition reset Effective etc.) when Item Details diagnosis diagnosis is area conducted Reserved Number of remote Change the number of Wireless channels connections remote connection set value.
  • Page 71 Diagnosis area and Content of diagnostics condition when error occurs Note How to Item Byte Reset conditions (LED indications, I/O condition reset Effective etc.) when Item Details diagnosis diagnosis is area conducted Connection condition of the remote communication (Wireless channel 1) Connection condition of the remote communication (Wireless channel 2)
  • Page 72 Diagnosis area and Content of diagnostics condition when error occurs Note How to Item Byte Reset conditions (LED indications, I/O condition reset Effective etc.) when Item Details diagnosis diagnosis is area conducted Presence/absence of system information error of base Presence/absence of system information error of remote (Wireless channel 1) Presence/absence of system...
  • Page 73 Diagnosis area and Content of diagnostics condition when error occurs Note How to Item Byte Reset conditions (LED indications, I/O condition reset Effective etc.) when Item Details diagnosis diagnosis is area conducted Registration of remote (Wireless channel 1) Registration of remote (Wireless channel 2) Remote registration...
  • Page 74 •Channel diagnostic information The drawing below shows the procedure for on-line diagnostics using the Siemens STEP7 PLC. (1) Press the button in the [HW Config] screen to change from OFFLINE to ONLINE. -73- No.EX※※-OMW0006-E...
  • Page 75 (2) Double-click the “Diagnosis” in the [Configuration table]. (3) The [Module Information] window will be displayed. Click the [IO Device Diagnostics] tab. The presence of an error by diagnosis can be checked based on base and remote channel. Details of the diagnosis can be checked by the input data system diagnosis or SMC wireless system setting application.

  • Page 76: Specifications

    Specifications •Base specifications Models EX600-WPN1 EX600-WPN2 Communication protocol PROFINET IO Conformance class Class C (only for IRT switch function) Transmission medium (cable) Standard Ethernet cable (CAT5 or higher, 100BASE-TX) Transmission speed 100 Mbps Communication 1 specifications Configuration file GSDML file FSU (Fast start up) Applicable MRP (Media Redundancy Protocol)
  • Page 77 Models EX600-WPN1 EX600-WPN2 Enclosure rating Conforms to IP67 (with manifold assembled) Ambient temperature -10 to +50 (Operating temperature) Ambient temperature -20 to +60 (storage temperature) Ambient humidity 35 to 85% RH (no condensation) Withstand voltage 500 VAC-1 minute between external terminals and metallic parts 10 MΩ...
  • Page 78 ・적합성 평가의 인증표시 인증 취득 상호 ＳＭＣ주식회사 무선 데이터 통신 시스템용 무선기기 기기 명칭 (무선 마스터 유니트) 제조년월 별도 표시 인증번호 R-C-OZK-WPN1 제조자/제조국가 SMC 주식회사/일본 Ａ급 기기 (업무용 방송 통신 기자재) 본 기기는 업무용(Ａ급) 전자파 적합기기이므로 판매자 또는 사용자는 이를 주의하여 주십시오. 가정...
  • Page 79 •Remote specifications Models EX600-WSV1 EX600-WSV2 24 VDC 10% For control Power supply voltage and input Electrical Current consumption 70 mA or less (US1) specifications 24 VDC 10% Power supply voltage For output (US2) Max. supply current Number of Input size Max.
  • Page 80 Models EX600-WSV1 EX600-WSV2 Enclosure rating Conforms to IP67 (with manifold assembled) Ambient temperature -10 to +50 (Operating temperature) Ambient temperature -20 to +60 (storage temperature) Ambient humidity 35 to 85%RH (no condensation) Withstand voltage 500 VAC-1 minute between external terminals and metallic parts 10 MΩ...
  • Page 81 ・적합성 평가의 인증표시 인증 취득 상호 ＳＭＣ주식회사 무선 데이터 통신 시스템용 무선기기 기기 명칭 (무선 슬레이브 유니트) 제조년월 별도 표시 인증번호 R-C-OZK-WSV1 제조자/제조국가 SMC 주식회사/일본 Ａ급 기기 (업무용 방송 통신 기자재) 본 기기는 업무용(Ａ급) 전자파 적합기기이므로 판매자 또는 사용자는 이를 주의하여 주십시오. 가정...

  • Page 82: Troubleshooting

    Troubleshooting When problems occur, take appropriate countermeasures while referring to the LED indication, troubleshooting and parameter settings. If a cause applicable to the failure cannot be identified, this indicates that the equipment itself is broken. The fieldbus system damage can be caused by the operating environment. Contact SMC to obtain countermeasures.
  • Page 83 •Troubleshooting for base Problem No. Error indication Possible cause Investigation and countermeasures Supply a voltage of 24 VDC 10% to the power Power supply for control and input (US1) has All LEDs are OFF. not been supplied. supply for control and input (US1). The power supply voltage for output (US2) has PWR: Green LED dropped.
  • Page 84 Problem No. Error indication Possible cause Investigation and countermeasures BF: Red LED Check the configuration setting of PLC, and Configuration data does not match ensure it matches the actual configuration. flashes. Check the points below. (1) Check if the power supply for the PLC is OFF.
  • Page 85 Problem No. Error indication Possible cause Investigation and countermeasures (1) Check that the power supply voltage for control and input (US1) is supplied to the remote. (1) Power to the remote is OFF. (2) The distance which wireless communication W-NS: Green LED (2) Low signal power on wireless between wireless systems can be flashes.
  • Page 86 Problem No. Error indication Possible cause Investigation and countermeasures The following diagnostic information is After checking the error contents while referring detected. to the system diagnostic information and LED indication, refer to the following countermeasures. As this LED indicates the system status of the remote, the following diagnoses can be conducted only when the diagnostic allocation is set to "Detailed".
  • Page 87 Problem No. Error indication Possible cause Investigation and countermeasures Check the following items and restart. (1) Check the PLC condition and run the PLC. LINK/ACT: LED is LINK is established, but no data has been (2) Check for looseness and broken lines of the received.
  • Page 88 Problem No. Error indication Possible cause Investigation and countermeasures If the polarities (PNP, NPN) of the digital input unit do not match with those of digital input Mismatched input type. equipment, replace one of them to make the combination match. Check that the power supply voltage for control Low power supply voltage for control and and input (US1) of 24 VDC 10% is supplied to...
  • Page 89 Problem No. Error indication Possible cause Investigation and countermeasures Check that the power supply voltage for control Abnormal power supply for control and input and input (US1) supplied to the base is 24 VDC (US1) ± 10%. Check the analogue input equipment Analogue input signal range setting failure specification, and set the input signal range according to the specification.
  • Page 90 Problem No. Error indication Possible cause Investigation and countermeasures Check the following items and check the operation again. • Check if the specifications of the NFC reader/ writer to be used are appropriate. • Confirm that the settings of the NFC port and NFC communication is not established PaSoRi of the PC are correct.
  • Page 91 •Troubleshooting list for remote Details Error indication All LEDs are OFF. Refer to problem No. 1. PWR (V) PWR(V) LED does not turn on green. Red LED flashes. Refer to problem No. 2. Red LED flashes. MS LED does not turn on green. Refer to problem No.
  • Page 92 •Troubleshooting for remote Problem No. Error indication Possible cause Investigation and countermeasures Supply a voltage of 24 VDC10% to the power Power supply for control and input (US1) All LEDs are OFF. is OFF. supply for control and input (US1). The power supply voltage for output (US2) has PWR(V): Red LED Output power supply voltage (US2) is...
  • Page 93 Problem No. Error indication Possible cause Investigation and countermeasures (1) Check that the power supply voltage for control and input (US1) is supplied to the remote. (1) Power to the remote is OFF. (2) The distance which wireless communication W-SS: Red LED (2) Low signal power on wireless between wireless systems can be flashes.
  • Page 94 Problem No. Error indication Possible cause Investigation and countermeasures Check that the program such as the PLC ladder Abnormal program logic program operates correctly. Check that the green PWR(V) LED of the remote is ON. Output power supply voltage (US2) is low. If it is OFF or a red LED flashes, supply a voltage of 24 VDC10% to the power supply for output (US2).
  • Page 95 Problem No. Error indication Possible cause Investigation and countermeasures If the polarities (PNP, NPN) of the digital input unit do not match with those of digital input Input type does not match. equipment, replace one of them to make the combination match.
  • Page 96 Problem No. Error indication Possible cause Investigation and countermeasures Check that the power supply voltage for control Abnormal power supply for control and input and input (US1) supplied to the remote is (US1) ± 24 VDC 10%. Check the analogue input equipment Analogue input signal range setting failure specification, and set the input signal range according to the specification.
  • Page 97 Problem No. Error indication Possible cause Investigation and countermeasures Check the following items and check the operation again. • Check if the specifications of the NFC reader/ writer to be used are appropriate. • Confirm that the settings of the NFC port and NFC communication is not established PaSoRi of the PC are correct.

  • Page 98: End Plate

    End plate Model Indication and How to Order EX600-ED - End plate at D side Mounting method Symbol Description Connector No DIN rail bracket Symbol Connector Key type Function With DIN rail bracket (VQC/SV/S0700 valve) M12 (5-pin) B-coded With DIN rail bracket (SY/JSY valve) 7/8 inch (5-pin) IN/OUT...

  • Page 99: Summary Of Product Parts

    Summary of Product parts •EX600-ED2-# •EX600-ED3-# •EX600-EU1-# Description Function Power connector Connector for power supply to SI unit and I/O unit. Fixing hole for direct mounting Holes for direct mounting. DIN rail fixing hole Holes for fix DIN rail mounting. Functional Earth terminal - must be connected directly to system earth ...
  • Page 100 •EX600-ED4/ED5-# Description Function Power connector (PWR IN) Supplies power for each unit and input/output devices. Power connector (PWR OUT) Provides power to downstream equipment. Fixing hole for direct mounting Holes used for direct mounting. DIN rail fixing hole Holes used for fix DIN rail. Functional Earth terminal - must be connected directly to system earth ...

  • Page 101: Mounting And Installation

    Mounting and Installation ■Wiring ○Connector pin assignment (1) EX600-ED2-# PWR IN: M12 5-pin Plug B-coded Configuration Pin No. Signal name 24 V (Output) 0 V (Output) 24 V (Control and input) (Control and input) F.E. (2) EX600-ED3-# PWR IN: 7/8 inch 5-pin Plug Configuration Pin No.
  • Page 102 ○Regarding the 2 types of power supply The power supply consists of two power supply systems as follows: •Power supply for control and input: Supplying power for control of each unit’s power supply for control and also for device connected to input port of Digital and Analogue unit. •Power supply for output: Supplying power for equipment connected to output port of Digital and Analogue unit, and also power supply for solenoid valve manifold.

  • Page 103: Specifications

    Specifications Model EX600-ED2-# EX600-ED3-# EX600-ED4-# EX600-ED5-# M12 (5-pin) 7/8 inch (5-pin) M12 (4-pin) M12 (4-pin) PWR IN Plug Plug Plug Plug Power connector M12 (5-pin) M12 (5-pin) PWR OUT Socket Socket Power supply 24 VDC ±10%, 24 VDC ±10%, DC24 V ±10%, (Control and input) 24 VDC +10/-5%, 24 VDC +10/-5%,...

  • Page 104: Dimensions

    ■Dimensions •EX600-ED2 -103- No.EX※※-OMW0006-E...
  • Page 105 •EX600-ED2-2 -104- No.EX※※-OMW0006-E...
  • Page 106 •EX600-ED2-3 -105- No.EX※※-OMW0006-E...
  • Page 107 •EX600-ED3 •EX600-ED3-2 -106- No.EX※※-OMW0006-E...
  • Page 108 •EX600-ED3-3 -107- No.EX※※-OMW0006-E...
  • Page 109 •EX600-ED4/ED5 -108- No.EX※※-OMW0006-E...
  • Page 110 •EX600-ED4/ED5-2 -109- No.EX※※-OMW0006-E...
  • Page 111 •EX600-ED4/ED5-3 -110- No.EX※※-OMW0006-E...
  • Page 112 •EX600-EU1 •EX600-EU1-2 -111- No.EX※※-OMW0006-E...
  • Page 113 •EX600-EU1-3 -112- No.EX※※-OMW0006-E...

  • Page 114: Accessories

    Accessories -113- No.EX※※-OMW0006-E...
  • Page 115 1. End Plate Bracket This bracket is used for the end plate of DIN rail mounting. EX600-ZMA2 Enclosed parts: Round head screw (M4 x 20) 1 pc. P-tight screw (4 x 14) 2 pcs. EX600-ZMA3 (Specialized for the SY series) Enclosed parts: Round head screw with washer (M4 x 20) 1 pc.
  • Page 116 3. Reinforcing Brace This bracket is used on the bottom of the unit at the intermediate position for connecting 6 units or more. : Be sure to attach this bracket to prevent connection failure between the units caused by deflection. EX600-ZMB1 (For direct mounting) Enclosed parts: Round head screw (M4 x 5) 2 pcs.
  • Page 117 6. Communication Cable/Communication Cable with Connector/Communication Connector With connector on both sides (Plug/Plug) Plug connector Plug connector pin arrangement pin arrangement D-coded D-coded Item Specifications 6.5 mm Cable O.D. Conductor nominal cross section 0.34 mm /AWG22 Wire O.D. (Including insulator) 1.55 mm Min.
  • Page 118 With angled connector on both sides (Plug/Plug) Plug connector Plug connector pin arrangement pin arrangement D-coded D-coded Item Specifications 6.5 mm Cable O.D. Conductor nominal cross section 0.34 mm /AWG22 Wire O.D. (Including insulator) 1.55 mm Min. bending radius (Fixed) 19.5 mm -117- No.EX※※-OMW0006-E...
  • Page 119 Cable with M12  RJ-45 connector (Plug/RJ-45 connector) Plug connector Plug connector pin arrangement pin arrangement D-coded Item Specifications 6.4 mm Cable O.D. Nominal cross section 0.14 mm /AWG26 Wire diameter 0.98 mm Min. bending radius (Fixed) 26 mm -118- No.EX※※-OMW0006-E...
  • Page 120 Cable with connector (Plug) Plug connector pin arrangement D-coded Item Specifications 6.5 mm Cable O.D. Nominal cross section AWG22 Wire diameter (Including insulator) 1.5 mm Min. bending radius (Fixed) 45.5 mm -119- No.EX※※-OMW0006-E...
  • Page 121 Field wireable connector Terminal No. Wire guide colors Orange/White Green/White Orange Plug connector Green pin arrangement D-coded Applicable Cable Item Specifications Cable O.D. 4.0 to 8.0 mm Wire gauge 0.14 to 0.34 mm (Stranded wire cross section) AWG26 to 22 : The table above shows the specifications for the applicable cable.
  • Page 122 7. Power Supply Cable with M12 Connector (A-coded) Socket connector Plug connector pin arrangement pin arrangement A-coded A-coded (Normal key) (Normal key) Item Specifications 6.5 mm Cable O.D. Conductor nominal cross section 0.34 mm /AWG22 Wire O.D. (Including conductor) 1.55 mm Min.
  • Page 123 Straight connector type Angle connector type Socket connector pin arrangement A-coded (Normal key) Item Specifications 6 mm Cable O.D. Nominal cross section 0.3 mm /AWG22 Wire diameter (Including insulator) 1.5 mm Min. bending radius (Fixed) 40 mm -122- No.EX※※-OMW0006-E...
  • Page 124 SPEEDCON Socket connector pin arrangement A-coded (Normal key) Item Specifications 5 mm Cable O.D. Nominal cross section 0.3 mm /AWG22 Wire diameter (Including insulator) 1.27 mm Min. bending radius (Fixed) 21.7 mm -123- No.EX※※-OMW0006-E...
  • Page 125 Socket connector Plug connector pin arrangement pin arrangement A-coded A-coded (Normal key) (Normal key) -124- No.EX※※-OMW0006-E...
  • Page 126 7. Power Supply Cable with M12 Connector (B-coded) SPEEDCON Straight connector type Angle connector type Socket connector pin arrangement B-coded (Reverse key) -125- No.EX※※-OMW0006-E...
  • Page 127 8. Power Supply Cable with 7/8 Inch Connector/Power Supply Connector Straight connector type Angle connector type Socket connector pin arrangement 7/8 inch (Mini style) -126- No.EX※※-OMW0006-E...
  • Page 128 Field wireable connector Plug connector Socket connector pin arrangement pin arrangement 7/8 inch 7/8 inch (Mini style) (Mini style) Applicable Cable Terminal No. Wire guide colors Red/White Item Specifications Cable O.D. 12.0 to 14.0 mm Green Wire gauge 0.34 to 1.5 mm (Stranded wire cross section) AWG22 to 16 Red/Orange...
  • Page 129 Revision history A: Contents revised in several places. [January 2019] B: Contents are added. [May 2019] C: Contents are added. [September 2019] D: Contents are added. [January 2022] E: Contents revised in several places. [May 2023] 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note:...

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