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PARTS BOOK
MODEL 780
PILER
Part # 290144

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Summary of Contents for Spudnik 780

  • Page 1 PARTS BOOK MODEL 780 PILER Part # 290144...
  • Page 2 Service Centers Phone: (208)785-0480-Fax: (208)785-1497 E-Mail: spudnik@spudnik.com Web Site : www.spudnik.com BLACKFOOT PASCO GRAFTON 584 West 100 North 5802 North Industrial Way 1410 12th St. West P.O. Box 1045 Pasco, Wa. 99301 Grafton, Nd. 58237 Blackfoot, ID 83221 Phone (509) 543-7166...
  • Page 3: Table Of Contents

    Operators manual MODEL 780 Piler Table of Contents Description Page # Introduction ……………………………………………………………………………………………….. Forward to Operating Manual …………………………………………………………………………... Warranty …………………………………………………………………………………………………… 5 General ……………………….…………………………………………………………………….……… 6 Product Characteristics …………………………………………………………………………………… 7 Dangers, operating errors and exemption from liability .…………………………………….………… 8 Safety ….…………………………………………………………………………………………….……… 9 General safety and accident prevention regulations …………………………….…………………….
  • Page 4: Introduction

    MODEL 780 PILER, that you will find this to be true. This owner’s/operators manual has been prepared to aid you in the safe operation and service of your piler.
  • Page 5: Forward To Operating Manual

    Operators manual MODEL 780 Piler Foreword to the Operating Manual This operating manual is intended to familiarize the user with the 780 Piler and its designated use. This operating manual contains important information on how to operate the machine safely, properly and efficiently.
  • Page 6: Warranty

    30 days of noticing the defect and (d) make the product available to the dealer or service center within a reasonable period of time, transportation charges prepaid. The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limitations of this warranty in any way.
  • Page 7: General

    Particular attention should be paid to the section entitled “Safety”. Any instructions which are not understood must be clarified before initial operation of the machine. In such cases, please consult your SPUDNIK agent or contact us directly.
  • Page 8: Product Characteristics

    Operators manual MODEL 780 Piler Product Characteristics Manufacturer's address SPUDNIK EQUIPMENT COMPANY LLC 584 W 100 N PO Box 1045 Blackfoot, ID 83221 Phone: (208) 785-0480 Fax: (208) 785-1497 www.spudnik.com E-mail: spudnik@spudnik.com Advice concerning inquiries and orders Please quote the type designation and the machine number when ordering accessories and spare parts.
  • Page 9: Dangers, Operating Errors And Exemption From Liability

    The results produced by the machine must be constantly monitored and checked. SPUDNIK shall not be liable for any damage to agricultural produce and other items which occurs as a result of operating and adjustment errors or other incorrect usage.
  • Page 10: Safety

    •The use of spare parts, accessories and auxiliary equipment not supplied and/or not approved by SPUDNIK can have detrimental effect on the construction of the SPUDNIK machine or on its functions and hence impair the active and./or passive driven an/or operational safety (accident prevention).
  • Page 11: General Safety And Accident Prevention Regulations

    Operators manual MODEL 780 Piler General safety and accident prevention regulations The safety advice and information given in this operating manual, the valid national regulations concerning accident prevention and any applicable internal employment, operational and safety regulations of the operator are to be observed.
  • Page 12: Special Safety Instructions

    Operators manual MODEL 780 Piler Special safety instructions Towed machines Risk of injury when hitching up or unhitching machine to/from the towing vehicle! Never allow persons to stand between the tractor and the machine unless the tractor is secured against rolling away by means of the parking brake and/or wheel chocks! Hitch up the machine only in accordance with the instructions and only to the prescribed components! Follow the instruction in the tractor’s manual.
  • Page 13: Electrical System, Electronics

    Operators manual MODEL 780 Piler Special safety instructions Electrical system, electronics Use only original fuses with the specified current rating! Switch off the machine immediately if a fault occurs in the electrical power supply. Work on the electrical system or equipment may only be carried out by an electrician, or by specially instructed personnel under the control and supervision of an electrician, and in accordance with the applicable electrical engineering regulations.
  • Page 14: Hydraulic System

    Operators manual MODEL 780 Piler Special safety instructions Hydraulic system The hydraulic system is under high pressure! Make sure that the hydraulic system is depressurized (tractor and machine) when connecting the hydraulic hoses to the tractor’s hydraulic system. Hydraulic hose lines should be inspected at regular intervals and replaced if damaged or worn! New hose lines must comply with the technical specification of the machine manufacturer! Hoses and hose couplings undergo a natural ageing process, even if stored and used correctly;...
  • Page 15: Warning Symbols And Other Instruction Notices On The Machine

    Operators manual MODEL 780 Piler Warning symbols and other instruction notices on the machine SIGNAL WORDS: DANGER, WARNING, and CAUTION are signal words with messages: DANGER: An immediate and specific hazard, which WILL result in severe injury or death if proper precautions are not taken.
  • Page 16 Operators manual MODEL 780 Piler Warning symbols and other instruction notices on the machine BOOM MAY MOVE WITHOUT WARNING Can cause serious injury. Stay clear of boom at all times. Disconnect power before servicing. Damage to machinery can occur and control of machinery and towing vehicle can be lost.
  • Page 17: Configuration And Functions Of The Machine

    Configuration and functions of the machine Method of operation of the machine The SPUDNIK piler has been designed to pile potatoes for storage. Also to load them on trucks and trailers for transport in the most efficient manner to maintain integrity and structure of the product.
  • Page 18: Remote

    Operators manual MODEL 780 Piler Remote On/Off: •ON – Push button once to turn on transmitter – red light will turn on. •Hydraulic pump will start on piler •Off – Push button once to turn off transmitter – red light will turn off.
  • Page 19 Operators manual MODEL 780 Piler Remote Options Auto On/Off: Option – turns fill assist function on or off. Hold: while in auto mode – swing motion of boom may be stopped when this button is pushed. Swing starts again when button is released.
  • Page 20 Operators manual MODEL 780 Piler Down Select Programming Button Sequence: •Push the Select button – the number on the left of the display will light up •Push the Up or Down button – numbers range from 0-9 (see chart below) After the desired number is selected: •Push the Select button again –...
  • Page 21 Operators manual MODEL 780 Piler Remote Channel Selection Note: The remote system has eight channels To set channel: Push and hold the red Conv Stop button and the black Hold button. Push the On/Off button. Release all buttons Push the button that matches the channel to set. (1-8) Channel selection is now complete •...
  • Page 22: Remote Troubleshooting

    Operators manual MODEL 780 Piler Remote Control Operation Troubleshooting Transmitter Specifications Transmit Frequency 418.00 MHz or 433.0 MHz SAW controlled Modulation FM DIGITAL Antenna Internal Helical Range 100ft/ 30 meter, nominal Power Source Standard 9V battery, Alkaline, or for best operation, Lithium. (Lithium batteries will give double the service life of the best Alkaline batteries).
  • Page 23 Operators manual MODEL 780 Piler Remote Control Operation Troubleshooting Transmitter Operation Keypad When a key is pressed, the transmit light will flash for as long as the key is pressed. The LOW BATTERY INDICATOR uses the transmit light, but when a key is pressed, the transmit light will be on steady for as long as the key is pressed.
  • Page 24 Operators manual MODEL 780 Piler Remote Control Operation Troubleshooting Transmitter Operation Speed Control SLOW Pressing the “turtle” or SLOW key slow the belts on the Piler. FAST Pressing the “rabbit” or FAST key moves the belts faster on the Piler.
  • Page 25 Operators manual MODEL 780 Piler Remote Control Operation Troubleshooting Replace Battery START Turn Transmitter Power OFF then ON Does the Transmit Check Battery is it Call for Service light come on for 1 Dead? second then goes off? If a key is pressed...
  • Page 26 Operators manual MODEL 780 Piler Remote Control Operation Troubleshooting Get proper transmitter for piler or call service With key pressed is Check code number on Are codes the the red data light on? receiver and transmitter same? Call for service...
  • Page 27 Operators manual MODEL 780 Piler Remote Control Operation Troubleshooting Refer to the receiver function chart to aid in locating the specific test lights. First check the battery in the transmitter to verify if it is indeed a good battery. To do this, turn on the transmitter with the ON/OFF key and push a key.
  • Page 28 Operators manual MODEL 780 Piler Remote Control Operation Troubleshooting Transmitter Quick Operation Install battery in battery compartment. Battery may be installed either way without regard to battery polarity. Turn on remote with ON/OFF green key Unit checks keyboard at this time so push only the ON/OFF key.
  • Page 29: Maintenance

    Operators manual MODEL 780 Piler Maintenance General safety instructions Regular maintenance is a prerequisite for operational reliability. The following safety advice is to be observed during any maintenance, cleaning or repair work. To prevent accidents, all relevant rules and regulations concerning safe and competent working must be observed! •Observe the adjustment, maintenance and inspection activities and intervals specified in this operating...
  • Page 30 Operators manual MODEL 780 Piler Maintenance •Clean the machine, especially connections and threaded unions of any traces of oil, fuel or preservatives before carrying out maintenance/repairs. Never use aggressive detergents. Use lint-free cleaning cloths. •Before cleaning the machine with water or steam jets (high-pressure cleaners) or other cleaning agents, cover or tape all openings which –...
  • Page 31: Special Safety Instructions

    Operators manual MODEL 780 Piler Maintenance Special safety instructions Safety devices Never stand beneath suspended loads! Never stand or work beneath suspended loads! Engage safety catches! Never stand or work beneath suspended loads. Adjustment and maintenance work on these parts of the machine may only be carried...
  • Page 32: Spare Parts Procurement

    No liability can be taken for consequences resulting from the use of other parts. When replacing electrical or hydraulic parts, ensure that only original SPUDNIK spare parts are used. The use of non-SPUDNIK parts can cause malfunctioning of the machine. Type plate on machine Machine serial number The machine serial no.
  • Page 33: Cleaning After

    Operators manual MODEL 780 Piler Maintenance Repairs to the electrical system may only be carried out by authorized dealers. Exercise extreme care when working on engine or hydraulics – risk of serious burns! In order to keep wear down to a minimum, clean the machine thoroughly inside and outside.
  • Page 34: Parts To Be Cleaned

    Operators manual MODEL 780 Piler Maintenance Parts to be cleaned Cleaning with high-pressure cleaning equipment Clean the machine thoroughly, inside and outside. Dirt attracts moisture and leads to corrosion. The following advice should be adhered to when using high-pressure cleaning equipment to wash down the machine:...
  • Page 35: Storage

    Make a note of all maintenance work to be carried out before the next season and arrange for this to be carried out in good time. Your SPUDNIK dealer is in a better position to perform maintenance work and any repairs that may be necessary outside the season.
  • Page 36: Shortening/Repairing The Main Webs

    Operators manual MODEL 780 Piler Maintenance Shortening/repairing the main webs Main webs with main web connectors Procedure for shortening or repairing main webs with main web connectors: Increased risk of injury when using cutting tools. Wear gloves! - The distance between the end of the belt and the centre of the hole must be at least 26mm -Cut off the upper and lower cams.
  • Page 37 Operators manual MODEL 780 Piler Maintenance -Hold a main web connector against the belt and mark the projection of the belt. -Cut the belt accordingly. -Insert the bushes and flanged bushes in the main web connectors. -Ensure that the flanges on the flanged bushes...
  • Page 38 Operators manual MODEL 780 Piler Maintenance -Insert the main web connectors and rods on the ends of the belt. -Insert the screw in the holes from above. -Cut off the projecting rubber and fabric edges on the main web connectors and smooth them to make it easier to join the belt ends.
  • Page 39: Screwed Connections

    Operators manual MODEL 780 Piler Maintenance Screwed connections Screwed connections in general Only carry out adjustments and maintenance work when the engine is switched off! Remove ignition key! Secure the machine against rolling away! The tightening torques given in the table below do NOT apply when a different torque is specified in this manual for a particular screwed connection.
  • Page 40: Main Web Connecting Pieces

    Operators manual MODEL 780 Piler Maintenance Main web connecting pieces All main webs and discharge conveyor belts are fitted with a connecting piece so that each web can be easily changed. The screws of the connecting pieces are to be checked for tightness at the...
  • Page 41: Chasis

    Operators manual MODEL 780 Piler Maintenance Chassis Any adjustments or repairs to the chassis which are not shown here may only be carried out by an authorized dealer. Non-compliance with this rule invalidated the warranty. The adjustments shown here may only be carried out when the engine is switched off!
  • Page 42: Mechanical Drives

    Operators manual MODEL 780 Piler Maintenance Mechanical drives Gearboxes Only carry out adjustments and maintenance work when the engine is switched off! Remove ignition key! Secure the machine against rolling away! Mount all guards correctly after completing any adjustments. Clean gearboxes before carrying out maintenance.
  • Page 43: Chain Drives

    Operators manual MODEL 780 Piler Maintenance Chain drives Gearboxes Only carry out adjustments and maintenance work when the engine is switched off! Remove ignition key! Secure the machine against rolling away! Mount all guards correctly after completing any adjustments. Periodic maintenance: •...
  • Page 44: Belt Drives

    Operators manual MODEL 780 Piler Maintenance Belt drives Only carry out adjustments and maintenance work when the engine is switched off! Remove ignition key! Secure the machine against rolling away! Mount all guards correctly after completing any adjustments. Periodic maintenance: •...
  • Page 45: Lubrication

    Operators manual MODEL 780 Piler Maintenance Lubrication Only carry out adjustments and maintenance work when the engine is switched off! Remove ignition key! Secure the machine against rolling away! Mount all guards correctly after completing any adjustments. Only use a good quality brand-name grease, e.g. Shell Retinaz A EP2 multipurpose grease.
  • Page 46: Hydraulic System

    Changing the filter: -Cleanliness is important when changing a filter. -Insert the new filter immediately after removing the old one. -Release filter, unscrew and replace with an original SPUDNIK filter. Insert the new filter as follows: -Moisten the sealing face with oil.
  • Page 47: Electrical System

    Operators manual MODEL 780 Piler Maintenance Hydraulic system Periodic maintenance: -Visual inspection for leads. -Check level Maintenance at the end of the harvesting season: -Change oil as instructed Changing the oil and checking the level: Clean the area around the filling nozzle thoroughly before filling the system with new oil.
  • Page 48: Braking System

    Operators manual MODEL 780 Piler Maintenance Braking system Never overload axles, brakes or chassis. Any adjustments and repairs to the axles which are not shown here may only be carried out by an authorized dealer. Non-compliance with this rule invalidates the guarantee.
  • Page 49: Machine Parts Breakdown

    Operators manual MODEL 780 Piler Machine Parts Breakdown Description Page # Elevator and Boom Lifts ……………………………………………………………………………… 49-50 Towing Braces ………………………………………………………………………………………… 51-52 Bridge Boom Assembly ………………………………………………………………………………. 53-62 Boom Assembly ……………………………………………………………………………………….. 63-74 Right Hand Frame …………………………………………………………………………………….. 85-88 Left Hand Frame ………………………………………………………………………………………. 89-92 Boom Assist Parts ……………………………………………………………………………………..
  • Page 50: Elevator And Boom Lifts

    Operators manual MODEL 780 Piler Elevator and Boom Lifts...
  • Page 51 Operators manual MODEL 780 Piler Elevator and Boom Lifts Pos. Quantity Part # Despription 602631 CYLNDR,TIE,ROD,4"x18" SAE 28-1/4" 602629 CYLNDR,TIE,ROD,3-1/4"x8"x20-1/4" REPHSNG 602628 CYLNDR,TIE,ROD,3"x8"x20-1/4" REPHASING Note: 601793 is placed on the same side as the valve panel.
  • Page 74: Boom Assembly

    Operators manual MODEL 780 Piler Boom Assembly 981572...
  • Page 75 Operators manual MODEL 780 Piler Boom Assembly 42” Width Pos. Quantity Part # Despription 193460 BOOM,42",UPPER,W/PIPE RLR MDL 780,2006 401249 BOX,JNCT,1 GANG W/4 1/2" HUBS 231241 BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 781184 BUSHING,P1x1-7/16" BORE SPLIT TAPER 401258 COVER,JNCT,BLANK 1 GANG SP41G 401446 LIGHT,FLOOD,QUARTZ,500W FIXTURE W/O LAMP 781251 PSC,TL,41-1/2"...
  • Page 76 Operators manual MODEL 780 Piler Boom Assembly Continued Track...
  • Page 77 Operators manual MODEL 780 Piler Boom Assembly Continued 42” Width Pos. Quantity Part # Despription 231241 BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 781184 BUSHING,P1x1-7/16" BORE SPLIT TAPER 351005 CHN,RLR,60 PITCH 571130 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 351010 LINK,CHN,RLR,MASTER,60 PITCH 651090 MTR,C-FACE,3PH 5HP 184TC 1-1/8" NO FOOT 781250 RLR,LGD,5-5/8"ODx41-1/2"...
  • Page 78 Operators manual MODEL 780 Piler Boom Assembly Continued...
  • Page 79 Operators manual MODEL 780 Piler Boom Assembly Continued 42” Width Pos. Quantity Part # Despription 172708 BRACKET,STACKING 780 LOWER BOOM 601773 BRAKE,HYDRAULIC,932-NF-2-G089 ESKRIDGE 231082 BRNG,2BOLT,FLNG,1-1/4" BORE VF2S-120 231241 BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 352238 CHN,RLR,2060 EXTENDED PITCH 39'4" 351005 CHN,RLR,60 PITCH 881079 IDLER,60,PITCH,5/8" BORE 15 TOOTH #709 981255 KNOB,CONTROL,DIE CAST DT 5/8"-11UNC...
  • Page 80 Operators manual MODEL 780 Piler Boom Assembly Continued...
  • Page 81 Operators manual MODEL 780 Piler Boom Assembly Continued 42” Width Pos. Quantity Part # Despription 193468 BOOM,42",LWR,PIPE RLR MDL780 2006 173424 BRACKET,STACKING,780,BOTTOM BOM 231241 BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 781184 BUSHING,P1x1-7/16" BORE SPLIT TAPER 194933 END,BOOM,BRNG,BRCKT,42",ASSISTED 132212 EXT,BOOM,W/ROLLERS,42"x2FT MDL 780 881079 IDLER,60,PITCH,5/8" BORE 15 TOOTH #709 181047 NUBBIN,1-1/4"ODx1-3/8"...
  • Page 82 Operators manual MODEL 780 Piler Boom Assembly Continued...
  • Page 83 881112 SPRCKT,H60BS18x1-7/16" BORE 881153 SPRCKT,H60BS21x1-1/4" BORE 191844 STOP,ROLL,BACK,42",PILER 780,BOOM,BELT 191684 STUD,SHIELD MOUNTING 5/8" X 5" W/NUT 172695 TAKEUP,BOOM,2 BOLT ADJ BRNG BARE 780 36” Width Pos. Quantity Part # Despription 651090 MTR,C-FACE,3PH 5HP 184TC 1-1/8" NO FOOT 781259 RLR,LGD,5"ODx35-1/2" TL HEAVY WALL 821343 SHFT,SK,1-7/16"x47, (10)
  • Page 84 Operators manual MODEL 780 Piler Boom Assembly Continued...
  • Page 85 Operators manual MODEL 780 Piler Boom Assembly Continued Pos. Quantity Part # Despription 181870 PIPE,PR,3"x41" LONG 181628 PIPE,PR,2"x16-1/2" LONG 181267 PIPE,PR,2"x39" LONG Bottom Pos. Quantity Part # Despription 181870 PIPE,PR,3"x41" LONG 181628 PIPE,PR,2"x16-1/2" LONG 181267 PIPE,PR,2"x39" LONG...
  • Page 86: Right Hand Frame

    Operators manual MODEL 780 Piler Right Hand Frame...
  • Page 87 Operators manual MODEL 780 Piler Right Hand Frame Pos. Quantity Part # Despription C02480 ELECTRICAL SWITCH BOX 172154 PAN,ELEVATOR DIRT PILER 580 401905 ENCL,24Hx24Wx8D C-SD24248 402818 ENCL,30Hx24Wx10D C-SD302410 402084 ENCL,8Hx6Wx4D,TRNSMTTR HLDR A-864CHQRFG 401446 LIGHT,FLOOD,QUARTZ,500W FIXTURE W/O LAMP 171550 MOUNT,LIGHT,SWING,ARM,EVEN FLOW...
  • Page 88 Operators manual MODEL 780 Piler Right Hand Frame Continued...
  • Page 89 Operators manual MODEL 780 Piler Right Hand Frame Continued Pos. Quantity Part # Despription 601039 FILTER,CARTRIDGE 10 MICRON 601534 MNT,MTR/HYD,PUMP,7.5&10HP 5.81"#M182582A 651074 MTR,C-FACE,3PH 7.5HP 213TC 1-3/8" W/FT 172162 MNT,MTR,RH PILER 580/780 601989 PUMP,HYDURA 10GPM PVM022B1UBRSAYP1NN/FSN 401730 TRNSFRMR,2KVA,1PH 240/480-120V HVY DUTY 401663 TRNSFRMR,7.5KVA,1PH 240/480PRM 120/240SC...
  • Page 90: Left Hand Frame

    Operators manual MODEL 780 Piler Left Hand Frame...
  • Page 91 Operators manual MODEL 780 Piler Left Hand Frame Pos. Quantity Part # Despription C02480 ELECTRICAL SWITCH BOX 172154 PAN,ELEVATOR DIRT PILER 580 401905 ENCL,24Hx24Wx8D C-SD24248 402818 ENCL,30Hx24Wx10D C-SD302410 402084 ENCL,8Hx6Wx4D,TRNSMTTR HLDR A-864CHQRFG 193392 FRAME,PILER,MDL 780 BARE, 2006 401446 LIGHT,FLOOD,QUARTZ,500W FIXTURE W/O LAMP...
  • Page 92 Operators manual MODEL 780 Piler Left Hand Frame Continued...
  • Page 93 Operators manual MODEL 780 Piler Left Hand Frame Continued Pos. Quantity Part # Despription 601039 FILTER,CARTRIDGE 10 MICRON 601534 MNT,MTR/HYD,PUMP,7.5&10HP 5.81"#M182582A 651074 MTR,C-FACE,3PH 7.5HP 213TC 1-3/8" W/FT 172162 MNT,MTR,RH PILER 580/780 601989 PUMP,HYDURA 10GPM PVM022B1UBRSAYP1NN/FSN 401730 TRNSFRMR,2KVA,1PH 240/480-120V HVY DUTY 401663 TRNSFRMR,7.5KVA,1PH 240/480PRM 120/240SC...
  • Page 94: Boom Assist Parts

    Operators manual MODEL 780 Piler Boom Assist Parts...
  • Page 95 Operators manual MODEL 780 Piler Boom Assist Parts 42” Width Pos. Quantity Part # Despription 173391 BEARING END SENSOR BRACKET,HORIZONTAL 173622 BEARING END SENSOR BRACKET,VERTICAL 132750 FLOW PADDLE,ASSIDT PILER 193485 FLOW SUPPORT PLATE FOR ASSIST PILER 42" 981668 GROMMET,RUBBER,1-1/4"IDx1-7/8"OD 981671 GROMMET,RUBBER,1"IDx1-3/4"OD...
  • Page 96: Rear Axle

    Operators manual MODEL 780 Piler Rear Axle...
  • Page 97 Operators manual MODEL 780 Piler Rear Axle Pos. Quantity Part # Despription 193215 AXLE BOLT ON PILER 560/780 2006 571293 GRBX,PLNTRY,WHL DRV,31:1,W/ Q.D. 602059 MTR,HY,8.0CUIN,13T-SPLINE,SAE-A,TB-SERIES 951399 RIM,15"x10.00",8HOLE 3/8"PLATE PILER2006 951157 TIRE,&,TUBE,10.00x15 NANKING 14 PLY...
  • Page 98: Outriggers

    Operators manual MODEL 780 Piler Outriggers...
  • Page 99 Operators manual MODEL 780 Piler Outriggers (Double Quantity per machine) Pos. Quantity Part # Despription 602622 CYLNDR,TIE,ROD,3"x18" SAE 28-1/4" 951029 HUB,COMPLETE,5 HOLE 951098 NUT,SLOTTED,HEX,1"-14NF JAM 1/2" THICK 193436 OUTRIGGER,SPINDLE BRACKET 560/780,2006 193417 OUTRIGGER,780 PILER 10" TIRE, 2006 502605 PIN,HITCH 1-1/4" RED TOP 951260 RIM,10"x8-10,5 HOLE 4.5"...
  • Page 100: Cross Conveyor

    Operators manual MODEL 780 Piler Cross Conveyor...
  • Page 101 Operators manual MODEL 780 Piler Cross Conveyor Pos. Quantity Part # Despription 261775 BELT,ASSY,20"x17'FLAT X-CONV 780 PILER 231241 BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 781184 BUSHING,P1x1-7/16" BORE SPLIT TAPER 351005 CHN,RLR,60 PITCH 173111 CROSS CONV,MOUNT,SUPPORT BRACE 192222 CROSS CONVEYOR,20" MOUNT 780 571115 GRBX,L/F,C-FACE,26AKV 15:1 2.77...
  • Page 102: Front Axle

    Operators manual MODEL 780 Piler Front Axle...
  • Page 103 BOLT,HEX,HD,1"-8UNC x 12" GR 5 231154 BRNG,THRUST,2" BORE TIMKEN T-202 501954 COLLAR,SHAFT,SET,SCREW,2" 602619 CYLNDR,TIE,ROD,3"x8" ASAE 20-1/4"3000PSI 981276 HITCH,DRAWBAR,2-1/2"ID,35K, BDB1250-15 172787 HITCH,TOW, TONGUE STEERING PILER MDL 780 951037 HUB,COMPLETE,6 HOLE 501711 NUT,LOCK,HEX,3/4"-10UNC NYLON INSERT 951098 NUT,SLOTTED,HEX,1"-14NF JAM 1/2" THICK 951102 RIM,16"x6" 6HOLE 5.5"BC 201087 SPINDLE,STRNG,LH,6 HOLE 2.25"x11"...
  • Page 104: Post Assembly

    Operators manual MODEL 780 Piler Post Assembly...
  • Page 105 Operators manual MODEL 780 Piler Post Assembly Pos. Quantity Part # Despription 231137 BRNG,INSERT,3"BORE,HALF,SPHERICAL B48SA 231112 BRNG,INSERT,3"BORE,SPHR,PLAIN SEALED 231155 BUSHING,TENSION 1"ID x 1/8"WALL x 1"L 501954 COLLAR,SHAFT,SET,SCREW,2" 602622 CYLNDR,TIE,ROD,3"x18" SAE 28-1/4" 193313 PIN,HINGE,BOOM,560/780,2x65-1/2,2006 181572 PIN, POST, BOTTOM, 3" X 4-1/4" LONG, STL 194950 PIN,POST,TOP,3"x10-1/2"...
  • Page 106: Chain Tip Out

    Operators manual MODEL 780 Piler Chain Tip Out...
  • Page 107 Operators manual MODEL 780 Piler Chain Tip Out 42” Width Pos. Quantity Part # Despription 351316 RLR,BLTD,CHN,5/8"x3-1/2" RUBBER TEROG 351314 RLR,BLTD,CHN,5/8"x4" RUBBER 351267 RLR,BLTD,CHN,5/8"x5"FLNG,BRNG POLY GROVD 351309 STANDOFF,RLR,BLTD,CHN,5/8"x1-1/4" #750 192093 TIPOUT,BELT/CHN,ELEV,42",MDL 780 BARE 36” Width Pos. Quantity Part # Despription 192085 TIPOUT,BELT/CHN,ELEV,36",780 BARE...
  • Page 108: Belt Tip Out Drive

    Operators manual MODEL 780 Piler Belt Tip Out Drive...
  • Page 109 Operators manual MODEL 780 Piler Belt Tip Out Drive 42” Width Pos. Quantity Part # Despription 231042 BRNG,2BOLT,FLNG,1" BORE 231241 BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 781184 BUSHING,P1x1-7/16" BORE SPLIT TAPER 351005 CHN,RLR,60 PITCH 571130 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 981255 KNOB,CONTROL,DIE CAST DT 5/8"-11UNC...
  • Page 110 Operators manual MODEL 780 Piler Belt Tip Out Drive...
  • Page 111 Operators manual MODEL 780 Piler Belt Tip Out Drive 36” Width Pos. Quantity Part # Despription 231042 BRNG,2BOLT,FLNG,1" BORE 231241 BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 781184 BUSHING,P1x1-7/16" BORE SPLIT TAPER 351005 CHN,RLR,60 PITCH 571130 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 981255 KNOB,CONTROL,DIE CAST DT 5/8"-11UNC...
  • Page 112 Operators manual MODEL 780 Piler...
  • Page 113: Chain Hopper With Dirt Pans

    Operators manual MODEL 780 Piler Chain Hopper with Dirt Pans 42” Width Pos. Quantity Part # Despription 194954 DIRTPAN,BOLT ON,42" HOPPER 780, 2008 192392 HOPPER,42",BOLT ON FRONT 132272 HOPPER,CHAIN,42",MDL 780 BARE 351267 RLR,BLTD,CHN,5/8"x5"FLNG,BRNG POLY GROVD 191369 TAKEUP,BLTD,CHN,RLR,PILER HOPPER 5/8"x6" 981672 UHMW,42"...
  • Page 114: Chain Elevator With Dirt Pans

    Operators manual MODEL 780 Piler Chain Elevator with Dirt Pans...
  • Page 115 Operators manual MODEL 780 Piler Chain Elevator with Dirt Pans 42” Width Pos. Quantity Part # Despription 173100 DIRT PAN,42" ELEVATOR 780 PILER 192346 DIRT PAN,TOP SECT,42" ELEVATOR 780 132198 ELEV,CHAIN,42",MDL 780 BARE - - - - - - ELEVATOR DRIVE ASSEMBLY 181893 PIN,HINGE,ELEV,780PILERCHAIN,1-1/4X2-7/8 DT 1/2 &...
  • Page 116: Chain Elevator

    Operators manual MODEL 780 Piler Chain Elevator...
  • Page 117 Operators manual MODEL 780 Piler Chain Elevator 42” Width Pos. Quantity Part # Despription 132198 ELEV,CHAIN,42",MDL 780 BARE - - - - - ELEVATOR DRIVE ASSEMBLY 181893 CAP,BOR,END,3"OD WO/BRNG 351314 RLR,BLTD,CHN,5/8"x4" RUBBER 181056 RLR,HINGE,2" WIDE FOR BELTED CHAIN 351309 STANDOFF,RLR,BLTD,CHN,5/8"x1-1/4" #750 36”...
  • Page 118: Belt Elevator

    Operators manual MODEL 780 Piler Belt Elevator...
  • Page 119 Operators manual MODEL 780 Piler Belt Elevator 42” Width Pos. Quantity Part # Despription 192287 BOLT,HINGE,BELT ELEV 5/8"x2-1/4" 780 231042 BRNG,2BOLT,FLNG,1" BORE 192321 ELEV,BELT,42",W/PIPE ROLLER MDL 780 182011 PIN,HINGE,ELEV,36"BELT 1-1/4"x1-3/4" 780 181428 RBO,42-1/2" 3"x41"PIPE 1-1/4"SHFT DT5/8 181627 RCB,42",HD,40"ROD 1"x46"SHAFT 1"CLEAT 501907 WASHER,FLAT,5/8"...
  • Page 120: Chain Elevator Drive

    Operators manual MODEL 780 Piler Chain Elevator Drive...
  • Page 121 Operators manual MODEL 780 Piler Chain Elevator Drive 42” Width Pos. Quantity Part # Despription 132197 42" ELEVATOR S-DRIVE SECTION 780 231098 BRNG,TU,1-7/16"BORE ECC LCK ASSY 9" BOLT 351005 CHN,RLR,60 PITCH 571130 GRBX,PAR,13.9:1 5HP 184TC DAVID BROWN 351010 LINK,CHN,RLR,MASTER,60 PITCH 651090 MTR,C-FACE,3PH 5HP 184TC 1-1/8"...
  • Page 122: Chain Hopper

    Operators manual MODEL 780 PILER Chain Hopper...
  • Page 123 Operators manual MODEL 780 Piler Chain Hopper 42” Width Pos. Quantity Part # Despription 192392 HOPPER,42",BOLT ON FRONT 132272 HOPPER,CHAIN,42",MDL 780 BARE 351314 RLR,BLTD,CHN,5/8"x4" RUBBER 351267 RLR,BLTD,CHN,5/8"x5"FLNG,BRNG POLY GROVD 351309 STANDOFF,RLR,BLTD,CHN,5/8"x1-1/4" #750 191369 TAKEUP,BLTD,CHN,RLR,PILER HOPPER 5/8"x6" 36” Width Pos. Quantity...
  • Page 124: Belt Hopper

    Operators manual MODEL 780 Piler Belt Hopper...
  • Page 125 Operators manual MODEL 780 Piler Belt Hopper 42” Width Pos. Quantity Part # Despription 231241 BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 781184 BUSHING,P1x1-7/16" BORE SPLIT TAPER 192317 HOPPER,BELT,42",MDL 780 PILER BARE 192392 HOPPER,42",BOLT ON FRONT 781251 PSC,TL,41-1/2" 6-3/16" O.D. 181427 RP,42-1/2" 2"x33" PIPE 3/4"SHAFT DT 3/8"...
  • Page 126: Pup Hitch Right Hand

    Operators manual MODEL 780 Piler Pup Hitch Right Hand...
  • Page 127 Operators manual MODEL 780 Piler Pup Hitch Right Hand Pos. Quantity Part # Despription 171909 BRACE,PUP,HITCH #580/860 LEFT 2"X3"ANGLE 171910 BRACE,PUP,HITCH #580/860RIGHT 2"X3"ANGLE 131934 HITCH,PUP,DOUBLE,RH...
  • Page 128: Pup Hitch Hydraulic Right Hand

    Operators manual MODEL 780 Piler Pup Hitch Hydraulic Right Hand...
  • Page 129 Operators manual MODEL 780 Piler Pup Hitch Hydraulic Right Hand Pos. Quantity Part # Despription 192305 BRACE,PUP,HITCH,HYD,MDL 780 PILER 173045 BRACE,PUP,LH SIDE OFFSET BRACKET 780 173046 BRACE,PUP,RH SIDE OFFSET BRACKET 780 602613 CYLNDR,TIE,ROD,2"x10" SAE 20-1/4" 131934 HITCH,PUP,DOUBLE,RH 173109 VALVE PANEL,PUP HITCH,BOLT-ON,RH PILERS 602474 VALVE,ACCESORY,STD.LEVER M8x1.25x150mm...
  • Page 130: Pup Hitch Left Hand

    Operators manual MODEL 780 Piler Pup Hitch Left Hand...
  • Page 131 Operators manual MODEL 780 Piler Pup Hitch Left Hand Pos. Quantity Part # Despription 171909 BRACE,PUP,HITCH #580/860 LEFT 2"X3"ANGLE 171910 BRACE,PUP,HITCH #580/860RIGHT 2"X3"ANGLE 131935 HITCH,PUP,DOUBLE,LH...
  • Page 132: Pup Hitch Hydraulic Left Hand

    Operators manual MODEL 780 Piler Pup Hitch Hydraulic Left Hand...
  • Page 133 Operators manual MODEL 780 Piler Pup Hitch Hydraulic Left Hand Pos. Quantity Part # Despription 192305 BRACE,PUP,HITCH,HYD,MDL 780 PILER 173045 BRACE,PUP,LH SIDE OFFSET BRACKET 780 173046 BRACE,PUP,RH SIDE OFFSET BRACKET 780 602613 CYLNDR,TIE,ROD,2"x10" SAE 20-1/4" 131935 HITCH,PUP,DOUBLE,LH 173110 VALVE PANEL,PUP HITCH,BOLT-ON,LH PILERS 602474 VALVE,ACCESORY,STD.LEVER M8x1.25x150mm...
  • Page 134: Belt And Belted Chain Information

    Operators manual MODEL 780 Piler Belt and Belted Chain Information Continuous Boom Belt Width Part # Description 36" 261927 BELT,ASSY,36"x114'8" C-SEC NTCH BOOM 42" 261906 BELT,ASSY,42"x114'8" C-SEC NTCH BOOM 2 Belt Boom Top Belt Width Part # Description 36" 261780 BELT,ASSY,780,36"x58'0"FLAT 52' TOP BOOM...
  • Page 135 Operators manual MODEL 780 Piler Schematics page 124 of 149...
  • Page 136 Operators manual MODEL 780 Piler Schematics page 125 of 149...
  • Page 137 Operators manual MODEL 780 Piler Schematics page 126 of 149...
  • Page 138 Operators manual MODEL 780 Piler Schematics page 127 of 149...
  • Page 139 Operators manual MODEL 780 Piler Schematics page 128 of 149...
  • Page 140 Operators manual MODEL 780 Piler Schematics page 129 of 149...
  • Page 141 Operators manual MODEL 780 Piler Schematics page 130 of 149...
  • Page 142 Operators manual MODEL 780 Piler Schematics page 131 of 149...
  • Page 143 Operators manual MODEL 780 Piler Schematics page 132 of 149...
  • Page 144 Operators manual MODEL 780 Piler Schematics page 133 of 149...
  • Page 145 Operators manual MODEL 780 Piler Schematics page 134 of 149...
  • Page 146 Operators manual MODEL 780 Piler Schematics page 135 of 149...
  • Page 147 Operators manual MODEL 780 Piler Schematics page 136 of 149...
  • Page 148 Operators manual MODEL 780 Piler Schematics page 137 of 149...
  • Page 149 Operators manual MODEL 780 Piler Schematics page 138 of 149...
  • Page 150 Operators manual MODEL 780 Piler Schematics page 139 of 149...
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  • Page 153 Operators manual MODEL 780 Piler Schematics page 142 of 149...
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  • Page 158 Operators manual MODEL 780 Piler Schematics page 147 of 149...
  • Page 159 Operators manual MODEL 780 Piler Notes: page 148 of 149...
  • Page 160: Schematics

    Operators manual MODEL 780 Piler Hydraulic Schematics page 149 of 149...

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