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Summary of Contents for Eaton gree motion xChargeIn DC 22
- Page 1 xChargeIn DC 22 xChargeIn DC 22 Installation Manual...
- Page 2 Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
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Page 3: Table Of Contents
Earth connection (MANDATORY) ............27 XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... - Page 4 CONTACT SUPPORT INFORMATION ..........41 XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com...
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Page 5: Introduction
Eaton technical support representative or a professional installer. There are no user serviceable parts inside the Eaton xChargeIn DC 22. Failure to observe the above will void the guarantee provided and Eaton cannot be held legally accountable. -
Page 6: Field Of Applications
Read the instructions. These instructions are intended for professional installers. A professional installer must be an expert in the field and is therefore responsible for commissioning the system in accordance with the manufacturer’s instructions and local legislation. XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... -
Page 7: Conventions Used In This Document
The EU Directive on Waste Electrical and Electronic Equipment (WEEE). 1.3 Conventions used in this document This manual adopts the following type conventions and acronyms to refer to Eaton xChargeIn DC 22 or its parts: ALL CAPITALS highlight critical points that require careful attention. -
Page 8: Cautions
Eaton sales representative. The unit must not be subjected to any type of modification. Eaton declines any responsibility if the rules for correct installation are not respected, and it is not responsible for the system upstream or downstream of the equipment it supplies. -
Page 9: Suggested Protections During The Installation
Eaton declines any responsibility if the unit is incorrectly installed. The operators must be correctly instructed. The operators must therefore read and follow the technical instructions contained in the manual and in the enclosed documentation. -
Page 10: Electromagnetic Fields And Interference
If electromagnetic interference is detected, the professional installer should contact an Eaton technical support representative. Connect the unit’s external frame or other conductive parts to ground to ensure system protection and the highest level of safety for the operators. -
Page 11: General Description
The following images show different views of the xChargeIn DC 22 DC EV charger. 3.1 Front and back views Figure 1. Front and back views of xChargeIn DC 22 Number Description Button indicator Color touchscreen display RFID reader LED indicator Cable glands Mounting holes XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... -
Page 12: Left And Right Views
Figure 3. Top and bottom views of xChargeIn DC 22 Number Description Power input cable gland Ethernet cable gland CHAdeMO cable gland CCS cable gland Optional cable entries (knockout holes) Screws to open/close the front door Emergency stop button XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... -
Page 13: Types Of Cables
The maximum power that this EV charger can deliver is 22 kW. The instantaneous charging power can vary upon other variables such as grid power available, installation and car model. For those reasons, Eaton declines any responsibility on the total power delivered. -
Page 14: Relevant Information Prior To The Installation
EV plug(s), depending on customer configuration: • CCS plug and cable, • CCS and CHAdeMO plugs and cables, • The plug socket(s) for cable(s), • Screws and cable glands, • Cable gland cap (optional). • XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... -
Page 15: Dimensions And Weight
Title 4.3 Dimensions and weight The table below shows the dimensions and weight of the xChargeIn DC 22. Table 5. Dimensions and weight of Eaton xChargeIn DC 22 Station Station dimensions (H x W x D) in mm 520 x 630 x 265... -
Page 16: Lifting, Transportation And Unloading Instructions
Please refer to local regulations and laws for transportation and handling of the equipment. Lifting Eaton packs and protects each component by using devices that ease its transportation and handling. These operations must be carried out by qualified and authorized installers specialized in loading and unloading components. -
Page 17: Mounting And Installation
As shown in the following figure, Eaton recommends installing the charging station at the front and center of the parking space, and each charging station should serve one parking space. - Page 18 Alternative positions for the EV charging stations are shown in the figure below. If a wall is not available for mounting it is possible to use a floor-mounted column. Figure 7. Alternative positioning of charging stations Number Description Charging station XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com...
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Page 19: Mounting On The Wall
In case of obstacles (e.g. snow, etc.) take precautions and keep 300 mm free space on left and right sides to ensure adequate air circulation. Figure 8. Charging station panel of xChargeIn DC 22 with installation distances (mm) RFID Number Description xChargeIn DC 22 Floor Plug holder XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... - Page 20 Once the EV charging station is fixed onto the wall, mount the plug socket(s) to the right or to the left side of the EV charging station depending on site configuration and user preferences. Consider a 300 mm free space requirement to the left and right side of the EV charger for air circulation. XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com...
- Page 21 Secondly, screw the plug socket onto the metal cable support as shown below. Figure 11. View of the CCS and CHAdeMO plug sockets respectively Number Description Polarizing slots Fixing screws Metal sheet cable support Wall CCS plug socket CHAdeMO plug socket XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com...
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Page 22: Mounting On The Column (Optional)
Figure 12. The base of the charging station column with dimensions (mm) Number Description Concrete base Floor-mounted column Hole for electrical cables Bottom view of the floor-mounted column Bottom view of the concrete base Overview of floor-mounted column on concrete base XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... - Page 23 Step 2. Fix the unit to the backplate of the column with 4 stainless steel M6 screws as described in the figure below. Figure 14. How to fix the unit on the backplate of the column XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com...
- Page 24 Figure 16. Positioning of the plug sockets on column with regard to the orientation of the polarizing slots Number Description Cable supports Polarizing slots CCS plug socket CHAdeMO plug socket XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com...
- Page 25 Title Figure 17. Front and lateral views of the xChargeIn DC 22 and plug sockets mounted on the column XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com...
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Page 26: Electrical Connections And Wiring
A qualified electrician or professional installer must define the types of RCD and circuit breaker in accordance with local standards. XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... - Page 27 The nominal current must be determined in accordance with the type plate data in coordination with the desired charging power and the supply line. Figure 18. xChargeIn DC 22 charging station wiring Number Description xChargeIn DC 22 RCD (considering fire protection) Circuit breaker L1 L2 L3 N XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com...
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Page 28: Electrical Connection And Terminals
Power converter AC > DC Out CCS or CHAdeMo In 3 x 400 V Eaton recommends the use of the equipment in the following table as protective devices. Table 7. Eaton recommendations for protective devices for xChargeIn DC 22 Type... - Page 29 The electrical connection is made on the power supply terminals located at the bottom left of the charger. Follow the instructions in the figure below to wire the station to the power supply. Figure 21. AC grid connectors inside xChargeIn DC 22 XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com...
- Page 30 Figure 22. How to wire AC grid connectors to the energy distribution board The cable can pass through the cable gland available on the bottom of xChargeIn DC 22, as shown in Figure 23. Figure 23. AC grid cable gland and connectors XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com...
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Page 31: Earth Connection (Mandatory)
Check if the ground wire between the door, the housing and the protective conductor of the xChargeIn DC 22 is properly attached. See the connection instructions shown in the following figure. Figure 24. Ground wire between door and housing and to protective conductor PE XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... -
Page 32: Commissioning
2. Wait for the display to turn on. 7.2 Online station The xChargeIn DC 22 uses a software management system, Eaton Charging network manager which controls the EV charging stations network. Refer to the Eaton Charging network manager user manual, available on www.eaton.com, for further details. - Page 33 DIN rail on the front cover of the enclosure as shown in the figure below. Figure 26. Location of the router/modem in xChargeIn DC 22 Number Description Location of the router/modem Ethernet cable entry XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com...
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Page 34: Configure An Online Station Via Lan Network
Step 2. Ensure the laptop is below the same subnet of the RUTX09 router. The default IP address of the router is 192.168.52.1. Contact your Eaton service representative for further details for the router credential. Step 3. Connect to the router. If a step-by-step configuration menu "Setup Wizard" appears, ignore it and go directly to the menus described below. -
Page 35: Configure An Online Station Via Sim Card (Optional)
7.2.2 Configure an online station via SIM card (optional) The communication via SIM card is intended as optional. Please contact your Eaton service representative to enable it. The SIM card is a mini-SIM 2FF format. The connection will be established automatically with the Eaton Charging network manager. -
Page 36: Closing The Front Cover After Configuration Of Online Station
Not powered or start-up stage Green light on Ready for use or need user interaction Charge initialization, vehicle charging, or charge Blue light on finished Red light on Error in charging XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... -
Page 37: Led Indicators
During the charge, the LED indicator also shows the state of charge of the vehicle, as per the figure below. Figure 30. LED indicator of the state of charge Number Description 50 % charge of the vehicle 100 % charge of the vehicle XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... -
Page 38: Color Touchscreen Display
The emergency button is located on the bottom left side of the xChargeIn DC 22, as per the figure below. Push the button in cases of emergencies. Figure 31. Location of emergency button Number Description Emergency button XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... -
Page 39: Maintenance
Step 1. With a TR20 screwdriver, unscrew the screw located on the top-right side of the charging station. Figure 32. Location of the screw at the top of the unit XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... -
Page 40: How To Set The Unit As Out Of Order
The xChargeIn DC 22 can be set as out of order by following the steps below: 1. On site method: Press the emergency push button. 2. Remote method: Access the Eaton Charging network manager and set the unit as out of order. XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... -
Page 41: Replace The Sim Card
Please make sure the filters are checked on a yearly basis to ensure they are not obstructed and working properly. In case of obstruction, filters need to be replaced as soon as possible. In case of obstruction, Eaton recommends not to use the unit and wait for the replacement of the filters. -
Page 42: Dismount
For units that are online, this must be done via the Eaton Charging network manager software platform. Please refer to the Eaton Charging network manager user manual, available on www.eaton.com, for further details. -
Page 43: Troubleshooting
This section contains information and procedures for solving problems that may occur with the charging station. Check the warnings or error messages and act as indicated in Table 11. If the problem persists, contact your Eaton technical support representative. Table 11. List of alarms and troubleshooting Router doesn’t connect during Check that the charging station is powered and in standby mode. -
Page 44: Technical Data
The labels must NOT be hidden with foreign objects (rags, boxes, equipment, etc.); they must be periodically cleaned and always kept clearly visible. Figure 36. Location of the rating plate Number Description Rating plate XCHARGEIN DC 22 INSTALLATION MANUAL MN192004EN September 2021 www.eaton.com... -
Page 45: Technical Datasheet
CHAdeMO 0.9/1.0 11. Contact support information Should any technical problems arise during the operation of the charging station, contact your Eaton technical support representative for assistance. The following information should be provided when contacting the Eaton technical support representative: Product model and serial number •... - Page 46 Eaton EMEA Headquarters Route de la Longeraie 7 1110 Morges, Switzerland Eaton.com/xchargeindc22 © 2021 Eaton Eaton is a registered trademark. All Rights Reserved Publication No. MN192004EN All trademarks are property September 2021 of their respective owners.
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