Eaton Green Motion Installation Manual
Eaton Green Motion Installation Manual

Eaton Green Motion Installation Manual

Ev smart breaker chargers. direct connect and junction box kits
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Green Motion
EV smart breaker chargers
Installation guide:
EV direct connect and
junction box kits

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Summary of Contents for Eaton Green Motion

  • Page 1 Green Motion EV smart breaker chargers Installation guide: EV direct connect and junction box kits...
  • Page 3: Table Of Contents

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 4: Product Introduction

    Installs directly in BR loadcenters or PRL3X panelboards close to where the electric vehicle is parked. EV direct connect + junction box kit Installs directly in BR loadcenters or PRL3X panelboards. Includes a junction box for when the electric vehicle is parked further away. EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 5: Ev Smart Breaker Charger

    • Protect users with interlocked power so that power is never available at the connector unless it is plugged into an electric vehicle. EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 6: Package Contents

    1. 7.7 kW EV smart breaker charger 2. Cord management bracket 3. J1772 EV connector and 25 ft cordset 4. NM/SE connector 5. Junction box Required items not included: • #10 woodscrew 1-1/2 inches long - x4 EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 7: Routine Operation

    Indicates the status during the BlinkUp process. Thermal-magnetic breaker handle To manually trip or reset the thermal-magnetic breaker. Remote contact indicator Indicates status of secondary contacts (Open: Green / Close: Red ). EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 8: Led Indicator Descriptions

    Cold Load Timeout: Following a complete loss of power during an active charging session, a phenomenon occurs called Cold Load Timeout. When power is restored, there may be a 2–5 minute delay to resume charging per SAE J2894. EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 9: Installation

    IS ENERGIZED UNLESS POWER IS DISCONNECTED UPSTREAM. EATON WILL NOT ASSUME RESPONSIBILITY FOR PROPERTY DAMAGE OR PERSONAL INJURY RESULTING FROM MISUSE OF THE INFORMATION IN THIS PUBLICATION. NOTICE INSTALL EQUIPMENT IN CONFORMANCE WITH CODES. EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 10: General Reference

    48” max tions and 24 inches (600 mm) above the grade level for 48” max outdoor locations . 48” max 34” max 15” min 15” min 10” max 48” max EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com 15” min...
  • Page 11: Installation Overview

    Failure to follow these instructions may result in nonfunctional and/or unprotected equipment. EV direct connect kit installation in an Eaton BR loadcenter or PRL3X panelboard EV direct connect + junction box kit installation in an Eaton BR loadcenter or PRL3X panelboard EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 12: Ev Direct Connect And Junction Box Kits Installation

    • If the EV smart breaker charger is a type BR plug-on device, plug the breaker into the loadcenter “LINE” bus . Reference: Neutral - White pigtail conductor Ground - Green pigtail conductor EV smart breaker charger Figure 1 EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 13: B Insert Conductors Into Loadcenter

    EV connector cord or junction box conductors must be installed at the loadcenter knockout (3). Reference: 3/4 inch NM/SE connector EV connector cord or junction box conductors Loadcenter knockout NM/SE connector locknut Figure 2 EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 14: C Connect Ev Connector

    J1772 pilot all other conductors in the EV connector cord assembly. This difference in conductor lengths must be maintained to comply (BLACK) Line 2 with NFPA Article 625.19. (RED) Line 1 Figure 3 EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 15: D Connect Ev Smart Breaker Charger & Ev Connector

    . • Insert the EV connector cord through the NM/SE connector in the knockout . Reference: NM/SE connector knockout EV smart breaker charger conductors EV connector cord NM/SE connector Figure 4 EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 16 (GREEN) EV connector ground Stripping length 39.00 inches (10.0 mm) (RED) Line 1 (BLACK) Line 2 Tightening torque, minimum 13.30 in-lb (1.5 Nm) Tightening torque, maximum 15.90 in-lb (1.8 Nm) Figure 5 EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 17: E Install The Cord Management Bracket

    • Attach the cord management bracket to the wall using four #10 x 1-1/2 inch Phillips pan head screws . Reference: Cord management bracket Stud #10 woodscrew 1-1/2 inches long - x4 Figure 6 EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 18: Fcc

    1. This device may not cause interference, and 2. This device must accept any interference, including interference that may cause unde- sired operation of the device . IC: 772CVLB1CDIMP003 EV DIRECT CONNECT AND JUNCTION BOX KITS www.eaton.com...
  • Page 19: Connect To Wi-Fi

    . Ensure that a Wi-Fi signal is available where the EV smart breaker charger has been installed . Get started by downloading the Green Motion EV Charger Manager app . Available on IOS and Google Play stores . • Name your charger •...
  • Page 20: Technical Specifications

    Seller. Seller limits itself to extending the same warranty it receives from the third-party supplier, to the extent such third party permits assignment of its warranty. For other general terms and conditions of sale, please refer to Eaton’s selling policy 25-000.
  • Page 21: Troubleshooting

    Why is my BlinkUp process not successful? Refer to the EM Install app or the Green Motion EV Charger Manager app for additional information on BlinkUp errors and solutions. You can also refer to the installation video under the ‘Resources’ section of the product web page.
  • Page 22 Proof 1 — August 12, 2022 11:49 AM Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton .com © 2021 Eaton All Rights Reserved Eaton is a registered trademark. Printed in USA Publication No . IL191009EN All trademarks are property August 2022 of their respective owners.

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