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Summary of Contents for Eaton green motion xChargeIn Mobility
- Page 1 xChargeIn Mobility xChargeIn Mobility Installation Manual...
- Page 2 Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
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Page 3: Table Of Contents
Switch the charging station off ........... . 24 XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... - Page 4 CONTACT SUPPORT INFORMATION ..........39 XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com...
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Page 5: Introduction
Eaton technical support representative or a professional installer. There are no user serviceable parts inside the Eaton xChargeIn Mobility. Failure to observe the above will void the guarantee provided and Eaton cannot be held legally accountable. -
Page 6: Field Of Applications
The notes preceded by this symbol relate to technical issues and ease of operation. The EU Directive on Waste Electrical and Electronic Equipment (WEEE). XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... -
Page 7: Conventions Used In This Document
Title 1.3 Conventions used in this document This manual adopts the following type conventions and acronyms to refer to Eaton xChargeIn Mobility or its parts: ALL CAPITALS highlight critical points that require careful attention. All abbreviations used in this document are listed in Table 2: Glossary. -
Page 8: Cautions
Eaton sales representative. The unit must not be subjected to any type of modification. Eaton declines any responsibility if the rules for correct installation are not respected, and it is not responsible for the system upstream or downstream of the equipment it supplies. -
Page 9: Suggested Protections During The Installation
Eaton declines any responsibility if the unit is incorrectly installed. The operators must be correctly instructed. The operators must therefore read and follow the technical instructions contained in the manual and in the enclosed documentation. -
Page 10: Electromagnetic Fields And Interference
If electromagnetic interference is detected, the professional installer should contact an Eaton technical support representative. Connect the unit’s external frame or other conductive parts to ground to ensure system protection and the highest level of safety for the operators. -
Page 11: General Description
The following images show different views of the xChargeIn Mobility AC EV charger. 3.1 Front and back views Figure 1. Front and back views of xChargeIn Mobility Number Description Housing Display Type 2 connector RFID reader (optional) Type 1 connector (optional) Mounting holes XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... -
Page 12: Left And Right Views
Flush-mounting cable insertion openings M25 double-membrane seals M25 Flush-mounting cable insertion openings M32 cable gland with lock nut M32 Flush-mounting cable insertion openings M25 double-membrane seals M25 Cable gland with lock nut M25 Lock nut M5 XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... -
Page 13: Type Of Cables
The table below indicates the maximum power that the EV charger can deliver at each plug. These values can vary according to variables such as grid power available and car models. For those reasons, Eaton declines any responsibility on the total power delivered. -
Page 14: Relevant Information Prior To The Installation
• 4.3 Dimensions and weight The table below shows the dimensions and weight of the xChargeIn Mobility. Table 5. Dimensions and Weight of Eaton xChargeIn Mobility Station Station dimensions (H x W x D) in mm 480 x 340 x 130 Station weight in kg (max.) - Page 15 Figure 5. xChargeIn Mobility front, rear and lateral views with dimensions in mm The figure below shows the dimensions of the optional floor-mounted column. Figure 6. xChargeIn Mobility optional stand for floor mounting, front elevation and perspective projection with dimensions in mm XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com...
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Page 16: Lifting, Transportation And Unloading Instructions
During handling, sudden or fast movements which could cause the system to sway dangerously must be avoided. Lifting Eaton packs and protects each component by using devices that ease its transportation and handling. These operations must be carried out by qualified and authorized installers who specialize in loading and unloading components. -
Page 17: Mounting And Installation
As shown in Figure 7 and 8, Eaton recommends installing the charging station at the front and center of the parking space, and each charging station should serve one parking space. - Page 18 Alternative positions for the EV charging stations are shown in the figure below. If a wall is not available for mounting it is possible to use a floor-mounted column. Figure 8. Alternative positioning of charging stations XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com...
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Page 19: Mounting On The Column (Optional)
1. Cable cover to protect the cables under the charging station. 2. Cable top to be installed on the top of the column in the absence of the second charging station. Figure 10. Detail of cable covers for stand mounting XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... -
Page 20: Mounting On The Wall
This is to ensure the safest possible mounting of xChargeIn Mobility. Figure 11. Charging station panel of xChargeIn Mobility with dimensions (mm) and final view with cable connections (cm) Number Description Metallic pipe Floor XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... -
Page 21: Electrical Connections And Wiring
A qualified electrician or professional installer must define the types of RCD and circuit breaker. XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... - Page 22 Please follow the connection diagram for each charging station. Please note that the 3.7 kW and 7.4 kW models are for single-phase connection only. Figure 12. xChargeIn Mobility charging station wiring Number Description xChargeIn Mobility charger Residual Current Device (RCD) Circuit breaker XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com...
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Page 23: Electrical Connection And Terminals
Title Eaton recommends the use of the equipment in the following table as protective devices. Table 7. Eaton recommendations for protective devices for xChargeIn Mobility Type Eaton Article number 40 A breaker for the three-phase 32 A charging current FAZ-C40/3N... - Page 24 Be careful not to reverse the phases with the neutral. If this happens, the system might malfunction. Figure 14. How to wire AC grid connectors to the energy distribution board Three-phase terminals L1, L2, L3 and PE Single-phase terminals L1, N and PE XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com...
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Page 25: Earth Connection (Mandatory)
GRID terminal block for connection to the public AC grid. See the connection instructions shown in the figure below. Figure 16. Extended terminal to protective earth XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... -
Page 26: Configuration Of The Charging Current
2. Balance load between two “back to back” xChargeIn Mobility 22 kW AC EV chargers. This configuration is often adopted when two units are mounted on the same floor mounting frame. To balance the load across multiple charging stations please refer to xChargeIn Balancer installation manual available from the Eaton website www.eaton.com. -
Page 27: Limit The Charging Station Current To 16 A
CU terminals 9 and 10, as shown in the following figure. Figure 18. How to wire the external contactor on the CU to set up charging current 16 A: 32 A: Number Description External contactor (breaker) XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... -
Page 28: Load Balance Between Two "Back To Back" Charging Stations
The charging station is deactivated on CU terminal 3 by turning off the 24 V input, as shown in the following figure. In this way the unit will deliver no power. Figure 20. How to deactivate the unit on CU terminal 3 +24V Number Description External controller (breaker) Active Inactive XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... -
Page 29: Commissioning
Once logged in, navigate to the “Network” page, where it is possible to configure the IP address of the station. This operation must be carried out as quickly as possible after the charging station starts (within 2 minutes). Otherwise, reboot the unit and try again. XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... - Page 30 Click on the OK button, then click Apply Settings in the left-hand menu. The module will reboot to apply the new settings. The Eaton xChargeIn Mobility AC EV charger can also communicate with the remote database via cloud infrastructure. XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com...
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Page 31: Configure An Online Station Via Sim Card
7.1.1 Configure an online station via SIM card The SIM card is a mini-SIM 2FF format. The connection will be established automatically with the Eaton Charging network manager. Sometimes the SIM PIN can create connection issues. If this happens, please contact your Eaton service representative. - Page 32 Insert the SIM into the SIM card holder located on the top of the modem. Figure 25. Illustration showing where to plug in the SIM inside the modem module Number Description SIM card holder XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com...
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Page 33: Communication Via Modbus Rtu
The control unit embedded in the xChargeIn Mobility is equipped with the RS232 interface. In order to use the RS485 interface, an external converter RS232/RS485 should be used. Eaton recommends the ATC-106 RS232 to RS485 DB-9 non-isolated converter by Gridconnect. In order to easily plug in the converter, it might be necessary to use a DB-9 extension. -
Page 34: Modbus Protocol Settings
40004 Plug Index Enabled: 40005 Always 0 = No, the charger does not allow charging the vehicle 1 = Yes, the charger can charge the vehicle 40006 Reserved XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... - Page 35 Example: 160 = 16 A Can provide energy consumption: 40014 Optional 0 = No 1 = Yes, absolute value 2 = Yes, relative value (manually reset with 0x06 register) XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com...
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Page 36: Unit Switch-On
If the checks listed above were successful, proceed as follows: 1. Turn on to establish grid connection. 2. Turn on the main AC GRID circuit breakers. 3. Wait for the display to turn on. XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... -
Page 37: How To Start Charging
If the charging cable is disconnected from the car and there is no power consumption within two minutes, the user is automatically deauthenticated. 7.5 Display indicators The table below summarizes the possible display indicators during the operation. Table 10. Display indicators of Eaton xChargeIn Mobility Visual indicator Description Status... -
Page 38: Maintenance
2. Step 2: Lift and carefully remove the front cover. Do not break the cable between the electrical board and the display by lifting the front cover. 3. Step 3: Disconnect the connection cable from the LED control board and the connection cable from the domestic socket. XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... -
Page 39: Replace The Sim Card
The xChargeIn Mobility 22 kW AC EV charger model equipped with a Type 1 3.7 kW cable includes a 20 A circuit breaker. In the event of failure, a red triangle is displayed on the EV charger status display. XCHARGEIN MOBILITY INSTALLATION MANUAL MN191005EN April 2021 www.eaton.com... -
Page 40: Uninstall
Any device that is no longer needed must therefore be returned to the distributor or disposed of via an authorized collection and recycling center in the area. Eaton encourages all its customers and end users to make responsible decisions when disposing of products. -
Page 41: Troubleshooting
This section contains information and procedures for solving problems that may occur with the xChargeIn Mobility charging station. Check the warnings or error messages and act as indicated in the table. If the problem persists, contact your Eaton technical support representative. Table 11. List of alarms and troubleshooting The charging station does not Check the power supply on the electrical panel or the RCD, switch off and reset the circuit breaker to restart it. -
Page 42: Technical Datasheet
Number Description Product label 10.2 Technical datasheet The latest version of the technical datasheet is available for download from www.eaton.com/xchargeinmobility. xChargeIn Mobility complies with the standards listed in the following table. Table 12. List of standards xChargeIn Mobility complies with... -
Page 43: Contact Support Information
Title 11. Contact support information Should any technical problems arise during the operation of the xChargeIn Mobility charging station, contact your Eaton technical support representative for assistance. The following information should be provided when contacting the Eaton technical support representative: Product model and serial number •... - Page 44 Eaton EMEA Headquarters Route de la Longeraie 7 1110 Morges, Switzerland Eaton.com/xchargeinmobility © 2021 Eaton Eaton is a registered trademark. All Rights Reserved Publication No. MN191005EN All trademarks are property April 2021 of their respective owners.
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