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Friendess FSCUT6000 User Manual

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FSCUT6000 User Manual

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Summary of Contents for Friendess FSCUT6000

  • Page 1 Installation FSCUT6000 User Manual...

  • Page 2: Table Of Contents

    FSCUT6000 User Manual Table of Contents Table of Contents ..........................2 1. Overview ............................4 1.1. Introduction ......................... 4 1.2. System Diagram ........................4 1.3. Product Details ........................5 2. Wiring Instruction ........................... 8 2.1. BMC2282 Installation ......................8 2.1.1. Dimension Diagram ....................10 2.1.2.
  • Page 3 FSCUT6000 User Manual 3.1.4. Step 4. Scan in CypConfig ..................28 3.1.5. Step 5 Use CypCutPro ..................... 28 4. Precautions ............................29 4.1. Wiring Precautions ......................29 4.1.1. Drag Chain Wiring ....................29 4.1.2. Machine Tool Wiring ....................31 4.1.3. Assembly Requirements ..................33 4.2.

  • Page 4: Overview

    1.1. Introduction FSCUT6000 is CNC system for laser cutting and is very cost-effective. It is based on EtherCAT bus technology and capable of motion control, laser control, and cutting gas control. It is common used in sheet metal, kitchen ware, lamps and such industries. This user manual is only for installation guidance.

  • Page 5: Product Details

    FSCUT6000 EtherCAT CNC system includes BMC2282 Control Card, BCS100E terminal board or BCS210E height controller, HPL2720E, WKB V6 and related cables, etc. FSCUT6000 packages contain hardwares and quantity that might be slightly different. Please consult Friendess customer support if any questions.
  • Page 6 FSCUT6000 User Manual BMC2282 Control Card BCS210E Motion Control HPL2720E Terminal Board LAN Cables WKB V6 LAN-20X-PWE LAN-0 3X(3) LAN-1X (2) LAN-3X (1) Table 1-1 FSCUT6000-BLT cutter details...
  • Page 7 FSCUT6000 User Manual BMC2282 Control Card BCS100E Motion Control HPL2720E Terminal Board WKB V6 Amplifier HC 4-core cable LAN Cables LAN-0 3X(4) SPC RF cable LAN-1X (2) LAN-3X Table 1- 2 FSCUT6000-other cutter details...

  • Page 8: Wiring Instruction

    FSCUT6000 User Manual 2. Wiring Instruction 2.1. BMC2282 Installation BMC2282 Control Card is a motion control card based on the EtherCAT Its 1.0Ghz main chip provides excellent overall performance and has passed Friendess stringent testing standards. BMC2282 EtherCAT Control Card...
  • Page 9 FSCUT6000 User Manual Environment Requirement The waterproof and dustproof grade of the Control Card is IP00, unprotected. Please place the Table 2-1 BMX2282 Technical Data computer in a clean, dust-free environment.

  • Page 10: Dimension Diagram

    FSCUT6000 User Manual 2.1.1. Dimension Diagram BMC2282 Control Card dimension ( mm) is shown in Figure 3. Figure 3 BMC2282 Dimension 2.1.2. Installation Diagram Install BMC2282 in the socket of PCIE X4 and up with even force (refer to ②), secure its blank screw (refer to ①).
  • Page 11 FSCUT6000 User Manual Figure 4 BMC2282 Control Card Installation BMC228X installed is shown below. Figure 5 BMC2282 Control Card Installed...

  • Page 12: Ethernet Terminal

    FSCUT6000 User Manual 2.1.3. Ethernet Terminal The standard socket of BMC2282 is RJ45 that can be used to connect EtherCAT slave devices(servo drives, BCS100E, HPL2720E, etc.) Label Description LED color State Description Ethernet 10 Mbps 1: Speed connection Green Solid...

  • Page 13: Hpl2720E Wiring

    Motherboard PCIE power 12V/1A and up Table 2-3 Motherboard Requirements supply 2.2. HPL2720E Wiring HPL2720E is an IO extend board based on the EtherCAT bus, which supports the peripheral resources required by the FSCUT6000 high-power cutting system, as shown in Table 2-4.
  • Page 14 FSCUT6000 User Manual HPL2720E Module Description Note Power 24V DC/5A Suppl 24V, ±50kHz 0.3% Max 50kHz,3% 0-10V, 12bit, ±20mV Common High level 24V output, ≤ 0.7A per channel External relay Outpu The total current output ≤ 2.5A recommended 24V level, active low (<15.6V); IN1~IN3 can be Common switched to active high (>5.8V)

  • Page 15: Interface Layout

    FSCUT6000 User Manual 2.2.1. Interface Layout The interface layout of the HPL2720E terminals is shown in the figure below. 2.2.2. J01 EtherCAT Input Terminal EtherCAT network cable input interface, standard RJ45 network cable; 2.2.3. J02 EtherCAT Output Terminal EtherCAT network cable output interface, standard RJ45 network cable;...

  • Page 16: J04 Pwm Output Terminal

    FSCUT6000 User Manual 2.2.5. J04 PWM Output Terminal HPL2720E has a PWM pulse width modulation signal, which can be used to control the laser power. The PWM signal level is 24V. The duty cycle is continuously adjustable from 0% to 100%, and the max carrier frequency is 50KHz.

  • Page 17: J07 Common Input Interface

    FSCUT6000 User Manual Note: Only DC loads can be connected, the output current of each channel must be ≤ 0.7A, and the total current of the output port must be ≤ 2.5A, otherwise the short circuit protection will be triggered.

  • Page 18: Bcs100E Wiring

    FSCUT6000 User Manual Among them, IN1~IN3 can adjust the polarity of the effective level through hardware jumpers: 2.3. BCS100E Wiring The BCS100E bus height controller uses the EtherCAT bus to control the laser cutting capacitive follower. It is a high-performance capacitive height controller.

  • Page 19: Interface Layout

    FSCUT6000 User Manual BCS100E Height Controller Module Description Power Supply 24V DC/1A LAN port EtherCAT slave network port, 100Mbps, left in and right out Sensor interface Capacitance detection control, height control range 0~25mm Temperature: 0~60℃ Working Environment Humidity: 10%~90% (no condensation) Dimension 136mm×123×34mm...

  • Page 20: J01 Power Input Terminal

    FSCUT6000 User Manual 2.3.2. J01 Power Input Terminal The power terminal is connected to the positive and negative poles of the DC 24V switching power supply to supply power to the BCS100E controller. FG needs to be reliably connected to the ground, and the ground wire should be as short and thick as possible.

  • Page 21: J02 Sensor Input Terminal

    J02 Sensor Input Terminal J02 is the wiring port of the capacitive sensor. Through connecting four-core aviation plug-in wire, it is connected to Friendess AMP to monitor the real-time capacitance. The signal definition table of the interface is as follows.

  • Page 22: Cutter Wiring

    FSCUT6000 User Manual 2.4. Cutter Wiring 2.4.1. ProCutter Wiring The connection of ProCutter cutting head is shown in the figure below。...

  • Page 23: Laser Wiring

    FSCUT6000 User Manual 2.5. Laser Wiring 2.5.1. IPG_ YLS German...

  • Page 24: Ipg American

    FSCUT6000 User Manual 2.5.2. IPG American...

  • Page 25: Raycus

    FSCUT6000 User Manual 2.5.3. Raycus...

  • Page 26: Trumpf

    FSCUT6000 User Manual 2.5.4. Trumpf...

  • Page 27: Installation

    FSCUT6000 User Manual 3. Installation 3.1. Installation Steps 3.1.1. Step 1. Install BMC2282 Control Card Power off the host. （1） Open the host case, select a free PCIE slot, and use a screwdriver to remove its slat. （2） Insert BMC2282 into the slot. The installation is shown in 2.1.2.

  • Page 28: Step 3. Connect Slave

    The driver installation is complete, if "BMC2282 DMA" is displayed. 3.1.3. Step 3. Connect Slave Use CAT5E or above standard network cable ( Friendess network cable recommended) to connect the slave the wiring diagrams of BLT series cutting head and other cutting heads are shown in section 1.2.

  • Page 29: Precautions

    FSCUT6000 User Manual 4. Precautions 4.1. Wiring Precautions 4.1.1. Drag Chain Wiring 1. When releasing the 4-pin cable from the coil, it is necessary to prevent the cable from twisting (the cable must be released along the tangential direction) and the cable must be laid straight.
  • Page 30 FSCUT6000 User Manual 4. The cables should be installed according to the weight and size of the cables. The larger diameter and heavier cables should be placed outside; the smaller diameter and lighter cables should be placed inside. The cables can also be placed from the inside to the outside descendingly by size.

  • Page 31: Machine Tool Wiring

    FSCUT6000 User Manual Correct Incorrect 9. If the cable does not run smoothly, check whether it is twisted along the longitudinal axis during operation. The cable should slowly rotate at a certain fixed point until it runs freely. 10. Given the size of cables and drag chains, their length characteristics vary considerably.
  • Page 32 FSCUT6000 User Manual Weak Electricity (DC24V for example) （2） Distinguish the positive and negative wires of the power supply in color, e.g.,the red  wire is connected to the positive pole, and the blue wire is connected to the negative pole Loads with relatively large interference (e.g.

  • Page 33: Assembly Requirements

    Cables are in parallel and not crossed, and the harnesses should be straight and leveled.  If using the cables from Friendess, choose the appropriate cable according to the layout  space, and do not pile up and circle it.

  • Page 34: Device Manager Cannot Install Driver

    FSCUT6000 User Manual Figure 14 BMC2282 Indicators If it is not in the OP state, the power indicator is always on, both the system status indicator 1 and the system status indicator 2 flash at 1 Hz at the same time, and the system status indicator 3 is always on.

  • Page 35: Bus Network Alarm

    FSCUT6000 User Manual 1. Check whether the EtherCAT bus servo and slaves are powered on. 2. Check whether the network cable installed securely. 3. Check whether the slave device is supported. If not, contact customer service If yes, change the slave device and scan again.

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