Chapter 1 Overview Introduction FSCUT2000E is a cost-effective CNC system for laser cutting. It is based on EtherCAT bus technology and capable of motion control, laser control, and cutting gas control. It is common used in sheet metal, kitchen ware, lamps and such industries. This user manual is only for installation guidance.
Product Details FSCUT2000E bus CNC system includes BMC228A Control Card, BCL4566E terminal board, WKB V6, amplifier and related cables. FSCUT2000E packages contain hardwares and quantity that might be slightly different. Please consult Friendess customer support if any questions. BMC228A Control Card...
FSCUT2000E User Manual Chapter 2 Wiring Instruction BMC228A Installation BMC228A Control Card is a motion control card based on the EtherCAT Its 1.0Ghz main chip provides excellent overall performance and has passed Friendess stringent testing standards. BMC228A EtherCAT Control Card...
FSCUT2000E User Manual 2.1.1 Dimension Diagram BMC228A Control Card dimension ( mm) is shown in Figure 3. Figure 3 BMC228A Dimension 2.1.2 Installation Diagram Install BMC228A in the socket of PCIE X4 and up with even force (refer to ②), secure its blank screw (refer to ①).
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FSCUT2000E User Manual Figure 4 BMC228A Control Card Installation BMC228X installed is shown below. Figure 5 BMC228A Control Card After Installation...
FSCUT2000E User Manual 2.1.3 Ethernet Terminal The standard socket of BMC228A is RJ45 that can be used to connect EtherCAT slave devices(servo drives, BCS100E, BCL2720E, etc.) Label Description LED Color Status Description Ethernet 10 Mbps connection communication 1: Speed Green...
FSCUT2000E User Manual 2.1.4 PCIE Socket BMC228A PCIE socket is X4 (Figure 6①)and can be used for X4, X8, X16. Its PCI Express Protocol standard is V2.0 (Gen2) and the BMC228A motherboard requirements are as shown in Table 2-3. Figure 6 Gold Fingers...
FSCUT2000E User Manual 2.2 BCL4566E Wiring The BCL4566E bus height controller uses the EtherCAT bus to control the laser cutting capacitive follower. It is a high-performance capacitive height controller. BCL4566E Terminal Board Module Description Power Supply 24V DC /3.5A 0-10V, 12bit, ±50mV 5V and24V, ±50KHz 0.3%...
FSCUT2000E User Manual 2.2.1 Interface Layout BCL4566E interface layout of terminals Figure 2 BCL4566E interface terminals 2.2.2 J01 Power Supply Figure 3 Power Supply Terminal The machine case is the negative pole of the measured capacitance. In order to ensure the stable operation of the measurement circuit, the "FG pin"...
FSCUT2000E User Manual 2.2.3 J02PWM/DA Terminals Figutr 4 PWM/DA Terminals BCL4566E has 2 channels of PWM pulse width modulation signal, the left channel is 24V level PWM. The right channel is 5V level PWM, and P- is the negative terminal of the PWM signal.
FSCUT2000E User Manual 2.2.4 J03/J04/J05 Output Terminal Take J03 as an example, the interface diagram is as follows. Figure 6 Output Terminal J03-J05 has a total of 24 high-level (24V level) outputs. The above figure is the wiring diagram of J03. O1-O8 are the positive terminals of the output port, and COM is the negative terminal of the output port.
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FSCUT2000E User Manual The typical connection of the contact switch is shown in the figure below. The typical connection of the magnetic induction input switch is shown in the figure below. An NPN 24V magnetic induction switch should be used.
FSCUT2000E User Manual 2.2.6 J09/J10 Network Interface J09 is the EtherCAT network output interface, and J10 is the EtherCAT network input interface, supporting 100Mbps network communication. It is recommended to use standard RJ45 network cables in CAT5E or up for bus communication...
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FSCUT2000E User Manual Figure 9 Servo drive interface Axes are defined in the table below. Servo Axis Interface Definition 15-pin Female Servo Control Interface Signal name Signal name 1 yellow PUL+ 9 yellow PUL- black 2 blue DIR+ 10 blue...
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FSCUT2000E User Manual Figure 10 Yaskawa Servo Wiring Diagram Pay attention to the following when connecting drives in other brands: 1. Please first confirm the type of SON signal of the servo drive you choose and whether it is active low (that is, it is ON when it is connected to the GND of the 24V power supply).
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FSCUT2000E User Manual Figure 11 BCL4566E Wiring Diagram...
FSCUT2000E User Manual Chapter 3 Installation 3.1 Installation Steps 3.1.1 Step 1. Install BMC228A Control Card Power off the host. (1) Open the host case, select a free PCIE slot, and use a screwdriver to remove its slat. (2) Insert BMC228A into the slot. The installation is shown in 2.1.2.
The driver installation is complete, if "BMC228A DMA" is displayed. 3.1.3 Step 3. Connect Slave Use CAT5E or above standard network cable ( Friendess network cable recommended) to connect the slave the wiring diagrams of BLT series cutting head and other cutting heads are shown in section 1.2.
FSCUT2000E User Manual Chapter 4 Precautions 4.1 Wiring Precautions 4.1.1 Drag Chain Wiring 1. When releasing the 4-pin cable from the coil, it is necessary to prevent the cable from twisting (the cable must be released along the tangential direction) and the cable must be laid straight.
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FSCUT2000E User Manual Correct Wrong 4. The cables should be installed according to the weight and size of the cables. The larger diameter and heavier cables should be placed outside; the smaller diameter and lighter cables should be placed inside. The cables can also be placed from the inside to the outside descendingly by size.
FSCUT2000E User Manual Correct Wrong 9. If the cable does not run smoothly, check whether it is twisted along the longitudinal axis during operation. The cable should slowly rotate at a certain fixed point until it runs freely. 10. Given the size of cables and drag chains, their length characteristics vary considerably.
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FSCUT2000E User Manual Distinguish the positive and negative wires of the power supply in color, e.g.,the red wire is connected to the positive pole, and the blue wire is connected to the negative pole Loads with relatively large interference (e.g. servos and solenoid valves) are powered ...
Cables are in parallel and not crossed, and the harnesses should be straight and leveled. If using the cables from Friendess, choose the appropriate cable according to the layout space, and do not pile up and circle it.
FSCUT2000E User Manual Figure 14 BMC228A Indicators If it is not in the OP state, the power indicator is always on, both the system status indicator 1 and the system status indicator 2 flash at 1 Hz at the same time, and the system status indicator 3 is always on.
FSCUT2000E User Manual 1. Check whether the EtherCAT bus servo and slaves are powered on. 2. Check whether the network cable installed securely. 3. Check whether the slave device is supported. If not, contact customer service If yes, change the slave device and scan again.
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