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Related Manuals for Friendess FSCUT4000E
Summary of Contents for Friendess FSCUT4000E
- Page 1 Installation FSCUT4000E User Manual...
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Page 2: Table Of Contents
FSCUT4000E User Manual Table of Contents Table of Contents ..........................2 Chapter 1 Overview ..........................4 1.1 Introduction .......................... 4 1.2 System Diagram ........................4 1.3 Product Details ........................6 Chapter 2 Wiring Instruction ......................8 2.1 BMC228X Installation ......................8 2.1.1 Dimension Diagram ....................9 2.1.2 Installation Diagram ....................9... - Page 3 FSCUT4000E User Manual 3.1.3 Step 3. Connect slave ....................35 3.1.4 Step 4. Scan in Cypfig ....................35 1.3.1 Step 5. Use CypCutE ....................35 Chapter 4 Precautions ........................36 4.1 Wiring Precautions ......................36 4.1.1 Drag Chain Wiring ....................36 4.1.2 Machine Tool Wiring ....................38 4.1.3 Assembly Requirements ..................
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Page 4: Chapter 1 Overview
Chapter 1 Overview 1.1 Introduction FSCUT4000E is a cost-effective CNC system dedicated to laser cutting. It is based on EtherCAT bus technology and capable of motion control, laser control, and cutting gas control. It is common used in sheet metal, kitchen ware, lamps and such industries. This user manual is only for installation guidance. - Page 5 FSCUT4000E User Manual Figure 1 Wiring diagram of FSCUT4000E - other cutter...
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Page 6: Product Details
FSCUT4000E User Manual Product Details FSCUT4000E bus CNC system includes BMC228X Control Card, BCL4566E terminal board or BCS210E height controller, HPL2720E, WKB V6 and related cables, etc. BMC228X Control Card BCS210E Motion Control HPL2720E EtherCAT Terminal Board LAN Cables WKB V6 LAN-20X-PWE Wire LAN-0.5X (4) - Page 7 FSCUT4000E User Manual BMC228X Control Card WKB V6 BCL4566E Terminal Board BNC RF cables Amplifier HC 4-core cable LAN Cables LAN-0.5X (4) LAN-1X (1) LAN-3X (1) Table 1-2 FSCUT4000E - other cutter details...
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Page 8: Chapter 2 Wiring Instruction
FSCUT4000E User Manual Chapter 2 Wiring Instruction 2.1 BMC228X Installation BMC228X Control Card is a motion control card based on the EtherCAT bus. Its 1.0Ghz main chip provides excellent overall performance and has passed Friendess stringent testing standards. BMC228X EtherCAT Control... -
Page 9: Dimension Diagram
FSCUT4000E User Manual 2.1.1 Dimension Diagram BMC228X Control Card dimension ( mm) is shown in Figure 3. Figure 3 BMC228X Dimension 2.1.2 Installation Diagram Install BMC228X in the socket of PCIE X4 and up with even force (refer to ②), secure its blank screw (refer to ①). - Page 10 FSCUT4000E User Manual Figure 4 BMC228X Control Card Installation BMC228X installed is shown below. Figure 5 BMC228X Control Card After Installation...
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Page 11: Ethernet Terminal
FSCUT4000E User Manual 2.1.3 Ethernet Terminal The standard socket of BMC228X is RJ45 that can be used to connect EtherCAT slave devices(servo drives, BCS100E, HPL2720E, etc.) Label Description LED color Status Description Ethernet 10 Mbps connection communication 1: Speed Green... -
Page 12: Pcie Socket
FSCUT4000E User Manual 2.1.4 PCIE Socket BMC228X PCIE socket is X4 (Figure 6①)and can be used for X4, X8, X16. Its PCI Express Protocol standard is V2.0 (Gen2) and the motherboard requirements are as shown in Table 2-3. Figure 6 Gold Fingers... -
Page 13: Hpl2720E Wiring
FSCUT4000E User Manual 2.2 HPL2720E Wiring HPL2720E is an IO extend board based on the EtherCAT bus, which supports the peripheral resources required by the FSCUT6000 high-power cutting system, as shown in Table 2-4. HPL2720E Module Description Note Power 24V DC/5A Supply 24V, ±50kHz 0.3%... -
Page 14: Interface Layout
FSCUT4000E User Manual 2.2.1 Interface Layout The interface layout of the HPL2720E terminals is shown in the figure below. 2.2.2 J01 EtherCAT Input Terminal EtherCAT network cable input interface, standard RJ45 network cable; 2.2.3 J02 EtherCAT Output Terminal EtherCAT network cable output interface, standard RJ45 network cable;... -
Page 15: J04 Pwm Output Terminal
FSCUT4000E User Manual 2.2.5 J04 PWM Output Terminal HPL2720E has a PWM pulse width modulation signal, which can be used to control the laser power. The PWM signal level is 24V. The duty cycle is continuously adjustable from 0% to 100%, and the max carrier frequency is 50KHz. -
Page 16: J05 Daoutput Terminal
FSCUT4000E User Manual 2.2.6 J05 DA Output Terminal HPL2720E has 4 analog outputs of 0~10V. The four-way DA can be configured as the control signal of the laser peak power and the gas proportional valve through the "Cypfig" that comes with the CypCutE software. -
Page 17: J07 Common Input Interface
FSCUT4000E User Manual 2.2.8 J07 Common Input Interface HPL2720E does not set a dedicated input, and each input port can be set as limit/origin signals The Normally Open and Normally Closed modes of the limit and origin signals can be set in the "Cypfig"... - Page 18 FSCUT4000E User Manual...
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Page 19: Bcl4566E Wiring
FSCUT4000E User Manual 2.3 BCL4566E Wiring The BCL4566E bus height controller uses the EtherCAT bus to control the laser cutting capacitive follower. It is a high-performance capacitive height controller. BCL4566E Terminal Board Module Description Power Supply 24V DC /3.5A 0-10V, 12bit, ±50mV 5V and24V, ±50KHz 0.3%... -
Page 20: Interface Layout
FSCUT4000E User Manual 2.3.1 Interface Layout BCL4566E interface layout of terminals Figure 2.3.1 BCL4566E interface terminals 2.3.2 J01 Power Supply Figure 2.3.2 Power Supply Terminal The machine case is the negative pole of the measured capacitance. In order to ensure the stable operation of the measurement circuit, the "FG pin"... -
Page 21: J02Pwm/Da Terminals
FSCUT4000E User Manual 2.3.3 J02PWM/DA Terminals Figure 4 PWM/DA Terminals BCL4566E has 2 channels of PWM pulse width modulation signal, the left channel is 24V level PWM. The right channel is 5V level PWM, and P- is the negative terminal of the PWM signal. -
Page 22: J03/J04/J05 Output Terminal
FSCUT4000E User Manual 2.3.4 J03/J04/J05 Output Terminal Take J03 as an example, the interface diagram is as follows. Figure 6 Output Terminal J03-J05 has a total of 24 high-level (24V level) outputs. The above figure is the wiring diagram of J03. O1-O8 are the positive terminals of the output port, and COM is the negative terminal of the output port. - Page 23 FSCUT4000E User Manual The typical connection of the photoelectric switch is as shown in the figure below. An NPN 24V photoelectric switch should be used. The typical connection of the contact switch is shown in the figure below. The typical connection of the magnetic induction input switch is shown in the figure...
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Page 24: J09/J10 Network
FSCUT4000E User Manual 2.3.6 J09/J10 Network J09 is the EtherCAT network output interface, and J10 is the EtherCAT network input interface, supporting 100Mbps network communication. It is recommended to use standard RJ45 network cables in CAT5E or up for bus communication... -
Page 25: J11 Sensor
FSCUT4000E User Manual 2.3.7 J11 Sensor Figure 8 Sensor interface The 4-core signal transmission cable of the sensor can be made by yourself with a 3-core shielded cable and two 4-pin plugs. 1, 2, and 3 cores are connected in pairs, and the 4th core must be connected with a shielding layer. - Page 26 FSCUT4000E User Manual 7 green 15 brown 0V(power ground) blac black 8 brown 24V(power output) +24V, 0V: 24VDC power for the servo driver. PUL: digital signal, pulse signal for the driver. DIR: digital signal, direction signal for the driver. SON: output servo drive enable signal.
- Page 27 FSCUT4000E User Manual 4. Before the test run of the driver, 24V power must be supplied to the terminal board first, because the 24V power required by the servo is transferred through the terminal board. 5. If the drive still cannot run, make sure that the parameter is set to not use "POT/NOT".
- Page 28 FSCUT4000E User Manual Figure 11 BCL4566E Wiring Diagram...
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Page 29: Cutter Wiring
FSCUT4000E User Manual 2.4 Cutter Wiring 2.4.1 ProCutter Wiring The connection of ProCutter cutting head is shown in the figure below。... -
Page 30: Laser Wiring
FSCUT4000E User Manual 2.5 Laser Wiring 2.5.1 IPG_ YLS Germany... -
Page 31: Ipg_ Yls American
FSCUT4000E User Manual 2.5.2 IPG_ YLS American... -
Page 32: Raycus
FSCUT4000E User Manual 2.5.3 Raycus... -
Page 33: Trumpf
FSCUT4000E User Manual 2.5.4 Trumpf... -
Page 34: Chapter 3 Installation
FSCUT4000E User Manual Chapter 3 Installation 3.1 Installation Steps 3.1.1 Step 1 Install BMC228X Control Card Power off the host. Open the host case, select a free PCIE slot, and use a screwdriver to remove its slat. Insert BMC228X into the slot. The installation is shown in 2.1.2. -
Page 35: Step 3. Connect Slave
The driver installation is complete, if "BMC228X DMA" is displayed as shown. 3.1.3 Step 3 Connect the slave Use CAT5E or above standard network cable ( Friendess network cable recommended) to connect the slave. The wiring diagrams of BLT series cutting head and other cutting heads are shown in section 1.2. -
Page 36: Chapter 4 Precautions
FSCUT4000E User Manual Chapter 4 Precautions 4.1 Wiring Precautions 4.1.1 Drag Chain Wiring When releasing the 4-pin cable from the coil, it is necessary to prevent the cable from twisting (the cable must be released along the tangential direction) and the cable must be laid straight. - Page 37 FSCUT4000E User Manual The cables should be installed according to the weight and size of the cables. The larger diameter and heavier cables should be placed outside; the smaller diameter and lighter cables should be placed inside. The cables can also be placed from the inside to the outside descendingly by size.
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Page 38: Machine Tool Wiring
FSCUT4000E User Manual If the cable does not run smoothly, check whether it is twisted along the longitudinal axis during operation. The cable should slowly rotate at a certain fixed point until it runs freely. 10) Given the size of cables and drag chains, their length characteristics vary considerably. - Page 39 Cables are in parallel and not crossed, and the harnesses should be straight and leveled. If using the cables from Friendess, choose the appropriate cable according to the layout space, and do not pile up and circle it.
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Page 40: Assembly Requirements
FSCUT4000E User Manual 4.1.3 Assembly Requirements Handle with care. Please wear anti-static gloves or touch a grounded metal object to prevent static electricity from damaging the motion control card before touching the control card circuit or inserting/pulling the control card. -
Page 41: Device Manager Cannot Install Driver
FSCUT4000E User Manual Figure 14 BMC228X Indicators If it is not in the OP state, the power indicator is always on, both the system status indicator 1 and the system status indicator 2 flash at 1 Hz at the same time, and the system status indicator 3 is always on. -
Page 42: Bus Network Alarm
FSCUT4000E User Manual 1. Check whether the EtherCAT bus servo and slaves are powered on. 2. Check whether the network cable installed securely. 3. Check whether the slave device is supported. If not, contact customer service If yes, change the slave device and scan again.
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