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Summary of Contents for Stone Champion 655PMP
- Page 1 SERVICE/PARTS MANUAL MODELS: 655PMP & 855PMP PLASTIC DRUM CHAMPION PLASTER/MORTAR MIXER ® A 100% employee-owned American manufacturer REVISION: A 02/2003 P/N 56558...
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Page 3: Table Of Contents
TABLE of CONTENTS 655PMP, 855PMP FOREWORD ........................... 4 LIMITED WARRANTY ......................... 5 TECHNICAL DATA ........................6 -9 Specifications ..........................6 Machine Sound & Vibration Measurements ................7 Imperial Torque Chart ......................... 8 Metric Torque Chart ........................9 HEALTH & SAFETY ........................10 - 15 OPERATION ........................... -
Page 4: Foreword
Location of above information: Stone Construction Equipment, Inc. is not liable 1. Information on S/N tag. for the function of the machine when used in an improper manner or for other than the 2. -
Page 5: Limited Warranty
No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier within fifteen days. Effective July 2002. Stone Construction Equipment, Inc. • 8662 Main Street, P. O. Box 150 •... -
Page 6: Technical Data
TECHNICAL DATA Specifications 655PMP 855PMP MODEL U.S.A. U.S.A. Origin Dimensions 550 ./ 250 605 / 275 Operating Wt. lbs/Kg 1 1/2 - 2 bags 2 1/2 - 3 bags Batch Capacity (Bags) 6 / .17 8 / .23 Batch Capacity cu. ft. / cu. m. 6.9 / .20 9.0 / .25 Total Volume cu. -
Page 7: Machine Sound & Vibration Measurements
Machine Sound & TECHNICAL DATA Vibration Measurements Sound Pressure Values as measured are per the following: Noise 1 Model/Configuration Sound Pressure 855PMP 8hp Honda Tow pole end 92dBA Cowl end right side (exhaust) 98dBA 98dBA Cowl end back of unit Cowl end left side 94dBA Sound Pressure measurements were taken with Simpson model 886-2 type 2 meter,... -
Page 8: Imperial Torque Chart
TECHNICAL DATA Imperial Torque Chart SAE GRADE 5 SAE GRADE 8 Coarse Thread Coarse Thread SIZE PLATED SIZE PLATED 1/4 – 20 (.250) 6 ft. lbs. 8 Nm 1/4 – 20 (.250) 9 ft. lbs. 12 Nm 5/16 – 18 (.3125) 13 ft. -
Page 9: Metric Torque Chart
TECHNICAL DATA Metric Torque Chart 3URSHUW\ &ODVV &RDUVH 7KUHDG )LQH 7KUHDG =,1&3/$7(' 6,=( IW OEV IW OEV 3URSHUW\ &ODVV &RDUVH 7KUHDG )LQH 7KUHDG =,1&3/$7(' 6,=( IW OEV IW OEV 3URSHUW\ &ODVV &RDUVH 7KUHDG )LQH 7KUHDG =,1&3/$7(' 6,=( IW OEV IW OEV... -
Page 10: Health & Safety
HEALTH & SAFETY Safety Precautions SAFETY These machines are designed to carry out the function of mixing material of the non-cohesive, bituminous and granu- lar varieties. If used correctly, they will provide an effective and safe means of mixing and meet the appropriate performance standards. - Page 11 HEALTH & SAFETY Safety Precautions Before using this equipment, study this entire manual to When warning decals are destroyed or missing, contact become familiar with its operation. Do not allow the Manufacturer immediately at 1-800-888-9926 for untrained or unauthorized personnel, especially children, replacement.
- Page 12 HEALTH & SAFETY Safety Precautions USE COMMON SENSE WHEN HANDLING FUELS • Transport and handle fuel only when contained in approved safety container. • Do not smoke when refueling or during any other fuel handling operation. • Do not refuel while the engine is running or while it is still hot. •...
- Page 13 HEALTH & SAFETY Safety Precautions • Never perform any work on the mixer while it is running. • Before working on the mixer, stop the engine and disconnect the spark plug wire(s) to prevent accidental starting. On electric models, disconnect the electric cord at the mixer. •...
- Page 14 HEALTH & SAFETY Safety Precautions Warning-Eye Protection Always wear splash goggles when operating mixer. • Warning-Towing Warning: Do not tow the mixer with the drum in the dump position. • Mixer may become unstable and tip over when hitting a curb, pothole, or other obstruction.
- Page 15 HEALTH & SAFETY Safety Precautions PRACTICE SAFE MAINTENANCE • Understand service procedure before doing work. Keep area clean and dry. • Never lubricate, service or adjust machine while it is moving. Keep hands, feet, and clothing from power-driven parts. Disengage all power and operate controls to relieve pressure.
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Page 16: Operation
OPERATION Location and Use of Controls Before operating this unit, it is important to familiarize yourself, and any other personnel who will be using it, with the location and proper use of the controls to insure safe and efficient operation. A. -
Page 17: Maintenance
MAINTENANCE Cleaning/Lubrication/Hardware CLEANING WARNING WARNING NEVER POUR OR SPRAY WATER OVER THE ENGINE OR MOTOR. FAILURE TO FOLLOW CLEANING INSTRUCTION AND/OR ROTATION OF NEVER PUT HANDS OR ANY OBJECT INTO DRUM WITHOUT GUARD LIFTER THE DRUM WHILE THE ENGINE OR CONNECTED CAN RESULT IN SERIOUS MOTOR IS RUNNING. -
Page 18: Towing
MAINTENANCE Towing/Bull Gear Assy 8. Tires in good shape and at proper infation, for TOWING maximum safety and load capacity tires should be inflacted to the followintg pressures. Tire size 4.80 x 12 @ 60 P.S.I. Tire size 6.50 x 13 @ 32 P.S.I. WARNING DO NOT EXCEED A TOWING SPEED OF 55 MILES/HR (90 KM/HR). -
Page 19: Electric Wiring
MAINTENANCE Electric Wiring - 19 -... - Page 20 MAINTENANCE Electric Wiring - 20 -...
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Page 21: Maintenance Schedule
MAINTENANCE Schedule NOTE: Cowl removed for clarity. Do not operate mixer with cowl removed. A. ENGINE--Daily check the oil levels in the engine D. TRUNNIONS--Grease the trunnion to allow easy and engine reduction unit. The engine warranty is turning of the drum. VOID if run without oil . -
Page 22: Maintenance Chart
MAINTENANCE Chart - 22 -... -
Page 23: Bearing & Seal Installation Instructions
Bearing & Seal Installation MAINTENANCE Instructions Disassemble drum from frame and remove. Unscrew end bolts from paddle shaft and remove spacers and bull gear. Attach a three-jaw puller to ring on housing, center puller on paddle shaft and remove housing and bearing. Remove worn components and clean shaft and housing as needed. -
Page 24: Hardware Identification
MAINTENANCE Hardware Identification - 24 -... -
Page 25: Exploded Diagram And Parts List
TABLE of CONTENTS Exploded Views with Parts Frame and Drum Assembly ........................ 26-29 Paddle Assembly/Blade and Paddle Sets .................... 30-31 Clutch Lever Assembly ........................32-33 Electric Motor Drive Train ........................ 34-37 Gas Engine Drive Train ........................38-41 Optional Spring Axle Assembly ......................42-43 Standard Axle Assembly ........................ -
Page 26: Frame And Drum Assembly
PARTS LIST Frame and Drum Assembly - 26 -... - Page 27 PARTS LIST Frame and Drum Assembly ITEM PART NO. DESCRIPTION QTY. 23225 Asm Handle Dump 23548 Kit Shaft Paddle 655PMP 23547 Kit Shaft Paddle 855PMP 24017 Wshr 12 Ga, 2-15/16 OD x 2-1/4 ID 24021-SLV Weld Trunnion PM EE 24022 Drum Shaft Seal Black 24027-SLV Latch Weld Drum...
- Page 28 PARTS LIST Frame and Drum Assembly - 28 -...
- Page 29 PARTS LIST Frame and Drum Assembly ITEM PART NO. DESCRIPTION QTY. 45856-2 Bracket Support Guard 655PMP 43115-2 Bracket Support Guard 855PMP 46042 Fitting Grease 1/4-28 Zn 47001 Cap Grease Fitting 47023 Grip Hand 47182 Latch Cowl 80041 CRBLT 3/8-16 X 1-1/4 ZN 80042 NUTFX 3/8-16 ZN 80043...
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Page 30: Paddle Assembly/Blade And Paddle Sets
Paddle Assembly/Blade PARTS LIST and Paddle Sets paddle.eps - 30 -... - Page 31 Paddle Assembly/Blade PARTS LIST and Paddle Sets ITEM PART NO. DESCRIPTION QTY. 24107-Blk Clamp Paddle 24104-Blk Backer Long 24106 Rubber Long 45852-2 Paddle EEC 45849-2 Paddle EE 47331 Rubber Short 42707-2 Backer Short 45853-2 Paddle TPEC 45848-2 Paddle TPE 80051 NUTNY 1/2 - 13 ZN 80089 HHCS 1/2 - 13 x 1-3/4 ZN...
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Page 32: Clutch Lever Assembly
PARTS LIST Clutch Lever Assembly clutch.tif - 32 -... - Page 33 PARTS LIST Clutch Lever Assembly ITEM PART NO. DESCRIPTION QTY. 34687 Grip Handle 0.62 39568-SLV Lever Clutch Handle 655PMP 39570-SLV Lever Clutch Handle 855PMP 32116 Bushing Flg Nylon 0.62 32099 Bushing Flg Nylon 0.50 39446-SLV Link Clutch 80957 SHSHB 1/2 x 1 BLK 80056 NUTNY 3/8 - 16 ZN 80308...
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Page 34: Electric Motor Drive Train
PARTS LIST Electric Motor Drive Train BullGear--see Frame and Drum Assembly section for identification elecmot1.tif - 34 -... - Page 35 PARTS LIST Electric Motor Drive Train ITEM PART NO. DESCRIPTION QTY. 30167 Motor Electric 1.5 hp 30168 Motor Electric 2 hp 30014 Motor Electric 3 hp 42446-2 Belt Guide 38666 Sheave, 2-1/2 x 7/8 34617 V-Belt A28 21184 Chain Assembly 23525 Chain Assembly 3 hp electric 34127...
- Page 36 PARTS LIST Electric Motor Drive Train BullGear--see Frame and Drum Assembly section for identification elecmot1.tif - 36 -...
- Page 37 PARTS LIST Electric Motor Drive Train ITEM PART NO. DESCRIPTION QTY. 80145 HHCS 3/8 - 16 x 1-1/4 ZN 80100 KEY 1/4 x 1 80072 HHCS 3/8 - 16 x 1-3/4 ZN 80342 WSHR 3/8 SAE ZN 80119 WSHRLT 3/8 INT/EXT ZN 26325 WSHR MTR BASE 80056...
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Page 38: Gas Engine Drive Train
PARTS LIST Gas Engine Drive Train - 38 -... - Page 39 PARTS LIST Gas Engine Drive Train ITEM PART NO. DESCRIPTION QTY. 30585 Engine 5hp B&S Intek 6:1 31213 Engine 5.5hp Honda 6:1 30596 Engine 6hp Robin 6:1 30398 Engine 8hp B&S 6:1 Modified 30155 Engine 8hp Honda 6:1 30597 Engine 8.5hp Robin 6:1 30399 Engine 8hp B&S I/P 6:1 Modified 42999...
- Page 40 PARTS LIST Gas Engine Drive Train - 40 -...
- Page 41 PARTS LIST Gas Engine Drive Train ITEM PART NO. DESCRIPTION QTY. 80475 HHCS 5/16-18 x 1-3/4 (5 B&S, 5.5 Honda, 6 Robin) 80178 HHCS 3/8 - 16 x 2 (8 Honda, 8.5 Robin) 80169 HHCS 5/16-18 x 2 (8 B&S, 8 B&S I/P) 80072 HHCS 3/8 - 16 x 1-3/4 (10 B&S I/P) 80100...
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Page 42: Optional Spring Axle Assembly
PARTS LIST Optional Spring Axle Assembly - 42 -... - Page 43 PARTS LIST Optional Spring Axle Assembly ITEM PART NO. DESCRIPTION QTY. 32306 Tire and Rim 4.80 x 12 655PMP 32307 Tire and Rim 6.50 x 13 855PMP 34573 Dust Cap 32051 Bearing Cone 34501 Hub (Includes 2, 3, 5) 32052 Seal Wheel Hub 21512-2 Axle Spring Option 655PMP...
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Page 44: Standard Axle Assembly
PARTS LIST Standard Axle Assembly standaxl.eps See MAINTENANCE section for proper wheel assembly and TECHNICAL DATA section for torque specs. - 44 -... - Page 45 PARTS LIST Standard Axle Assembly ITEM PART NO. DESCRIPTION QTY. 32306 Tire and Rim 4.80 x 12 655PMP 32307 Tire and Rim 78 x 13 855 PMP 35473 Dust Cap 32051 Bearing Cone 34501 Hub 4-Bolt W/Tapered Bearing (Includes 2, 3, 5) 32052 Seal Wheel Hub 22512-2...
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Page 46: Trailer Lights Assembly Option
PARTS LIST Trailer Lights Assembly - 46 -... -
Page 47: Trailer Lights Assembly Option
PARTS LIST Trailer Lights Assembly ITEM PART NO. DESCRIPTION QTY. 36002 Trailer Lights 36003 Bracket Trailer Lights 48329 Tie Holder 32087 Bushing Nylon 5/16 ID x 3/8 OD 47303 Tie Tyton 4 inch Black 48278 Term Fem .25 F-insul 14-16 gage 48285 Term Male .25 F-insul 14-16 gage 36001... -
Page 48: Decal Identification
PARTS LIST Decal Identification WARNING &/($1,1* ,16758&7,21 à FrrƒÃq…ˆ€Ãtˆh…qÃpy‚†rq !à 6yh’†ÃxrrƒÃtˆh…qÃyvs‡r… p‚rp‡rq "à FrrƒÃq…ˆ€Ãvȃ…vtu‡Ã€v‘vt ƒ‚†v‡v‚ #à Tƒ…h’Àv‘r…Ãv‡uÃh‡r…Ãirs‚…r €v‘Ãq…vr†Ã‡‚Ã…r€‚‰r hppˆ€ˆyh‡v‚ $à S‚‡h‡rÃq…ˆ€Ã‡‚Ãqˆ€ƒÃƒ‚†v‡v‚ ‡‚Ã…r€‚‰rÃqri…v† ÃÃÃX6SIDIB)ÃÃAhvyˆ…rÇ‚Ãs‚yy‚Çuv†Ãv†‡…ˆp‡v‚ hq‚…Ã…‚‡h‡v‚ÂsÃq…ˆ€Ãv‡u‚ˆ‡Ãtˆh…qÃyvs‡r… p‚rp‡rqÃphÃ…r†ˆy‡ÃvÆr…v‚ˆ†Ãvwˆ…’ - 48 -... - Page 49 Decal Stone/Features 7x9 55121 Decal Caution Safety Chain 55007 Decal Grease Weekly Blue 55496 Decal Instruction Drum Clean 55417 Decal Engine Idle 55116 Decal Stone Eagle 8-1/2 55260 Decal Stone Champions 55269 Decal Fuel Shut Off - 49 - Note:...
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Page 51: California Proposition 65 Warning
CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. - Page 52 The Way It Ought To Be. Stone Construction Equipment, Inc. P.O. Box 150, Honeoye, New York 14471 Phone: (800) 888-9926 Fax: 585-229-2363 e-mail: sceny@stone-equip.com www: stone-equip.com A 100% employee-owned American manufacturer © 1993 Stone Construction Equipment, Inc. Printed in U.S.A.
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