Stone RP522 Operator's Manual
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Stone RP522 Operator's Manual

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OPERATOR MANUAL
MODELS: RP522 & RP652
REVERSIBLE PLATE
A 100% employee-owned American manufacturer
REVISION: B 5/01
P/N 56400

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Summary of Contents for Stone RP522

  • Page 1 OPERATOR MANUAL MODELS: RP522 & RP652 REVERSIBLE PLATE A 100% employee-owned American manufacturer REVISION: B 5/01 P/N 56400...

  • Page 3: Table Of Contents

    TABLE of CONTENTS RP522 & RP652 FOREWORD ..........................5 LIMITED WARRANTY ......................... 6 SECTION 1 - TECHNICAL DATA ....................7 - 10 SECTION 2 - HEALTH & SAFETY ....................11 - 16 SECTION 3 - OPERATION......................17 - 23 SECTION 4 - MAINTENANCE ..................... 25 - 34...
  • Page 4 TABLE of CONTENTS RP522 & RP652 CALIFORNIA PROPOSITION 65 WARNING ................35ij9...

  • Page 5: Foreword

    FOREWORD Warranty Information These instructions have been prepared for operation on the construction site and for the maintenance engineer. Always keep these instructions at the place of use of the machine. Only operate the machine as instructed and follow these instructions. Observe the safety regulations as well as the guidelines of the civil engineering trade association.

  • Page 6: Limited Warranty

    No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier within fifteen days. Effective April 1, 1998. Stone Construction Equipment, Inc. Phone: 1-800-888-9926 • 1-716-229-5141 Bred Tough, Born To Work. The 32 East Main Street, P.

  • Page 7: Section 1 - Technical Data

    1. TECHNICAL DATA...
  • Page 8 1. TECHNICAL DATA 1.1 MACHINE SPECIFICATIONS...
  • Page 9 1.1 Specifications - Stone RP522 & RP652 RP522 RP652 Dimensions in in / mm Weights in lbs / kg Drive Operating Speed in ft/min / m/min Vibration Maximum Performance in sq/ft/hr / m Filling Quantities in gal / l Optional Extras...

  • Page 10: Section 1 - Technical Data

    1. TECHNICAL DATA Noise & Vibration Data / Torque Information 1.2 NOISE AND VIBRATION DATA NOISE DATA VIBRATION DATA...

  • Page 11: Section 2 - Health & Safety

    2. HEALTH & SAFETY...
  • Page 12 SAFETY USE These machines are designed to carry out the function of compacting material of the non-cohesive, bituminous and granular varieties. If used correctly they will provide an effective and safe means of compaction and meet the appropriate performance standards. It is essential that the driver/operator of the machine is adequately trained in its safe operation, be authorized to drive it, and have sufficient knowledge of the...
  • Page 13 2. HEALTH & SAFETY Safety Precautions SAFETY PRECAUTIONS FOLLOW SAFETY INSTRUCTIONS UNDERSTAND SIGNAL WORDS...
  • Page 14 2. HEALTH & SAFETY Safety Precautions USE COMMON SENSE WHEN HANDLING FUELS HOT SURFACES...
  • Page 15 2. HEALTH & SAFETY Safety Precautions WEAR PROTECTIVE CLOTHING PRACTICE SAFE MAINTENANCE PREPARE FOR EMERGENCIES...

  • Page 16: Section 2 - Health & Safety

    2. HEALTH & SAFETY Safety Precautions PREVENT BYPASS STARTING DISPOSE OF WASTE PROPERLY...

  • Page 17: Section 3 - Operation

    3. OPERATION...
  • Page 18 3. OPERATION RP522 & RP652 3.1 GENERAL INFORMATION TAKE GREAT CARE ON DOWNSLOPES. THE MACHINE COULD SLIP DUE TO LOOSE MATERIAL OR IF THE SURFACE IS SLIPPERY. DO NOT WORK ON HARD • CONCRETE OR SET ASPHALT SURFACING. • •...
  • Page 19 3. OPERATION RP522 & RP652 3.5 WHO IS ALLOWED TO OPERATE THE MACHINE? 3.6 CONVERSIONS AND MODIFICATIONS TO THE MACHINE 3.9 BEFORE STARTING OPERATIONS WARNING 3.7 SAFETY INFORMATION IN THE WEAR PERSONAL PROTECTIVE OPERATING AND MAINTENANCE EQUIPMENT TO PREVENT LOSS OF INSTRUCTIONS HEARING.
  • Page 20 3. OPERATION RP522 & RP652 3.10 STARTING THE MACHINE 3.13 PARKING THE MACHINE 3.11 STARTING IN ENCLOSED SPACES, TUNNELS, MINES OR DEEP DITCHES 3.14 FILLING GASOLINE 3.12 MACHINE CONTROL...
  • Page 21 3. OPERATION RP522 & RP652 3.15 OPERATING CONTROL AT THE 3.16 ADJUSTING THE TOW-BAR TOW-BAR Important...
  • Page 22 3. OPERATION RP522 & RP652 3.17 TO START THE ENGINE 3.18 OPERATION Close Important Attention 3.19 TO STOP THE ENGINE Attention Important...

  • Page 23: Section 3 - Operation

    3. OPERATION RP522 & RP652 3.20 LOADING AND TRANSPORTATION WARNING ONLY USE SUFFICIENTLY STRONG AND SECURE LOADING RAMPS WHEN LOADING. SECURE THE MACHINE AGAINST ROLLING OR SLIPPING OFF AND AGAINST TIPPING OVER. ENSURE THAT PERSONS ARE NOT PUT AT RISK. ALWAYS USE THE FASTENING POINTS PROVIDED WHEN LOADING, LASHING, OR LIFTING THE MACHINE.

  • Page 25: Section 4 - Maintenance

    4. MAINTENANCE...
  • Page 26 4. MAINTENANCE RP522 & RP652 4.1 MAINTENANCE AND REPAIRS 4.2 TESTING 4.3 GENERAL NOTES Ø Ø Ø Ø Ø Caution:...
  • Page 27 4. MAINTENANCE RP522 & RP652 SAE 10W40 API SG-CE 4.6 CHECKING THE ENGINE OIL LEVEL 4.4 MAINTENANCE WORK (HONDA ENGINE) Attention 4.5 FILLING UP WITH FUEL WARNING FILL FUEL TANK ONLY WHEN ENGINE IS SWITCHED OFF. NO NAKED FLAMES. NO SMOKING.
  • Page 28 4. MAINTENANCE RP522 & RP652 4.7 CLEANING THE AIR FILTER ELEMENT 4.8 CLEANING THE MACHINE Attention max. 5 bar Attention 4.9 SCREW CONNECTIONS 4.10 CHECKING RUBBER BUFFER 4.11 CHECKING THE V-BELT WARNING AVP 2920 NEVER USE PETROL OR CLEANING SOLUTIONS WITH A LOW FLASH POINT FOR CLEANING THE FILTER ELEMENT.
  • Page 29 4. MAINTENANCE RP522 & RP652 WARNING TAKE CARE WHEN DRAINING HOT OIL; DANGER OF SCALDING. Important Attention 4.13 FILLING AND BLEEDING THE CIRCUIT 4.12 EXCITER: OIL LEVEL/OIL CHANGE Gear oil (equivalent to SAE 10W40) in acc. w. JD 303 Important...
  • Page 30 4. MAINTENANCE RP522 & RP652 Attention...
  • Page 31 4. MAINTENANCE RP522 & RP652 4.14 MAINTENANCE SCHEDULE Intervals Daily 20 h 50 h 100 h 250 h Required Clean machine Check engine oil level * Change engine oil * Check air filter * Change air filter * (X 17210 ZE2 822)
  • Page 32 4. MAINTENANCE RP522 & RP652 4.15 LUBRICATION SCHEDULE Lubrication point Quantity (qt / l) Change intervals Lubrication (operating hours) Engine RP522 .634 qt / 0.6 l Engine oil 100 * API SG-CE SAE 10W40 RP652 1.162 qt / 1.1 l...
  • Page 33 4. MAINTENANCE RP522 & RP652 4.17 TORQUE INFORMATION AND CHARTS Important SAE GRADE 5 SAE GRADE 8 Coarse Thread, Zinc-Plated Coarse Thread, Zinc-Plated SIZE TORQUE SIZE TORQUE ft. lbs. ft. lbs. 1/4 - 20 (.250) 1/4 - 20 (.250) 5/16 - 18 (.3125) 5/16 - 18 (.3125)

  • Page 34: Section 4 - Maintenance

    4. MAINTENANCE RP522 & RP652 Property Class 8.8 ZINC-PLATED Coarse Thread Fine Thread SIZE ft. lbs. ft. lbs. Property Class 10.9 ZINC-PLATED Coarse Thread Fine Thread SIZE ft. lbs. ft. lbs. 1000 Property Class 12.9 ZINC-PLATED Coarse Thread Fine Thread SIZE ft.
  • Page 35 CALIFORNIA PROPOSITION 65 WARNING: Operation of this equipment and/or engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
  • Page 36 The Way It Ought To Be. Stone Construction Equipment, Inc. P.O. Box 150, Honeoye, New York 14471 Phone: (800) 888-9926 Fax: 716-229-2363 e-mail: sceny@mcimail.com www: stone-equip.com A 100% employee-owned American manufacturer © 1999 Stone Construction Equipment, Inc. Printed in U.S.A. GP1M...

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Rp652

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