Related Manuals for Stone BULLDOG TR24
Summary of Contents for Stone BULLDOG TR24
- Page 1 OPERATOR MANUAL MODELS/MANUAL: TR24, TR34 MODELS/REMOTE: TR24, TR34 BULLDOG TRENCH ROLLER ® A 100% employee-owned American manufacturer REVISION: A 2/2004 P/N 56637...
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Page 3: Table Of Contents
TABLE of CONTENTS Bulldog ® FOREWORD ........................... 6 WARRANTY ............................ 7 SECTION 1 - TECHNICAL DATA ....................9 - 13 Machine Specifications ....................10 Engine Specifications ..................... 11 Lubrication Specifications ....................11 Machine Sound Level Test ..................... 11 Manual Operator Controls ..................... 12 Remote Operator Controls ..................... - Page 4 TABLE of CONTENTS Bulldog ® 3.10 Direction And Steering Control ..................27 3.10.1 Manual Mode ....................27 - 28 3.10.2 Remote Mode ....................28 3.11 Vibration Control ......................28 3.11.1 Manual Mode ....................28 3.11.2 Remote Mode ....................28 3.12 Safety Anti-Crush Bar ....................28 3.12.1 Purpose And Location .................
- Page 5 TABLE of CONTENTS Bulldog ® Valve Clearance ......................42 6.10 Hydraulic Oil ........................43 6.11 Hydraulic Oil Filter ......................43 6.12 Hydraulic Breather Cap ....................43 6.13 Eccentric ........................43 - 44 6.14 Eccentric Housing Oil ....................44 6.15 Engine Mounting ......................44 6.16 Hardware ........................
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Page 6: Foreword
Phone #: ____________________________ pertinent regulations for the prevention of accidents. Fax #: ______________________________ Stone Construction Equipment, Inc. is not liable for the function of the machine when used in an Location of above information: improper manner or for other than the intended purpose. -
Page 7: Warranty
No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier within fifteen days. Effective January 2004. Stone Construction Equipment, Inc. • 8662 Main Street, P . O. Box 150 •... -
Page 9: Section 1 - Technical Data
1. TECHNICAL DATA - 9 -... -
Page 10: Machine Specifications
1. TECHNICAL DATA Bulldog ® 1.1 - Stone Bulldog – Specifications ® Model Type TR24 TR34 Operating Weight lbs (kg) 2,900 lbs (1318 kg) 3,100 lbs (1406 kg) L x W x H in (cm) 66 x 24 x 46.4 in 66 x 34 x 46.4 in... -
Page 11: Engine Specifications
1. TECHNICAL DATA Machine Data & Machine Sound Level Values 1.2 EN G IN E S PEC IF IC AT IO NS Engine Type 2-cylinder, 4-cycle, air-cooled, diesel Engine M ake Hat z Engine Model 2G40 P ower @ 3000 RP M 20 HP (15 kW ) Operat ing Speed 2800 RP M... -
Page 12: Manual Operator Controls
1. TECHNICAL DATA 1.5 MANUAL OPERATOR CONTROLS Engine Start Position Accessory Position Position Position 1. Keyswitch - Keyswitch positions noted above. 2. E-Stop Button - Emergency stop. 3. Led Display - Message display/hour meter. 4. Vibe Direction Button - Vibration shaft direction. 5. -
Page 13: Remote Operator Controls
1. TECHNICAL DATA 1.6 REMOTE OPERATOR CONTROLS 1. Green Link/Start Button - Starts machine/engine. 2. Red Battery Light - Indicates low batteries in transmitter. 3. Left Side Forward Button - Controls drum operation. 4. Left Side Reverse Button - Controls drum operation. 5. -
Page 15: Section 2 - Health & Safety
2. HEALTH & SAFETY - 15 -... - Page 16 SAFETY USE These machines are designed to carry out the function of compacting material of the cohesive, bituminous and granular varieties. If used correctly they will provide an effective and safe means of compaction and meet the appropriate performance standards. It is essential that the driver/operator of the machine is adequately trained in its safe operation, be authorized to drive it, and have sufficient knowledge of the machine...
- Page 17 2. HEALTH & SAFETY Safety Precautions SAFETY PRECAUTIONS Before using this equipment, study this entire manual to When warning decals are destroyed or missing, contact become familiar with its operation. Do not allow untrained the Manufacturer immediately at 1-800-888-9926 for or unauthorized personnel, especially children, to operate replacement.
- Page 18 2. HEALTH & SAFETY Safety Precautions • Qualified personnel only. No untrained operators. Serious injury may occur. • Users must be trained to operator this roller. Read the Operator’s Manual. Learn to operate this roller safely. • Do not operate across the sides of hills, roller may tip over. •...
- Page 19 2. HEALTH & SAFETY Safety Precautions HOT SURFACES • Avoid contact with hot exhaust systems and engines. • Allow all components in the engine compartment to cool before performing any service work. • Hydraulic system produces high pressures - incorrect hose replacement can cause serious personal injury.
- Page 20 2. HEALTH & SAFETY Safety Precautions WEAR PROTECTIVE CLOTHING • Wear close fitting clothing and safety equipment appropriate to the job. • Prolonged exposure to loud noise can cause impairment or loss of hearing. • Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.
- Page 21 2. HEALTH & SAFETY Safety Precautions • Starting fluid (ether) is highly flammable, do not use or an explosion or fire may result. PREVENT BYPASS STARTING • Avoid possible injury or death from engine runaway. • Do not start engine by shorting across starter terminal. •...
- Page 22 2. HEALTH & SAFETY Safety Precautions Battery Charging § Read and understand the Maintenance Section of this manual before attempting to charge the battery. § Before using a charger, read all the manufacturers’ instructions for, and caution markings on (1) charger and (2) battery. §...
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Page 23: Section 3 - Operation
3. OPERATION - 23 -... -
Page 24: Introduction
Bulldog has been specifically designed as the ideal DESCRIPTION machine for delivering relentless compacting power over a wide variety of soils. The Stone Bulldog is supplied in two configurations: Bulldog's quad-roll design delivers serious 1. Manual operation only. performance. Some of the features you'll benefit from include: zero edge clearance, truly comfortable 2. -
Page 25: Before Starting
3. OPERATION Bulldog ® the operator switches. The remote functions fuel injection components. are disabled. 4. Check hydraulic fluid level. 2. The radio remote on/off switch must be in the “on” position to operate in remote. 5. Check hardware for looseness. If loose, tighten according to torque chart. -
Page 26: Remote Mode
3. OPERATION Bulldog ® radio remote on/off switch located on the operator 3.6 EMERGENCY STOP (Item 2, Section 1.5) control panel to the “on” position. Press the transmitter “on” button once to establish the link, then This is an emergency stop button to be used in a again to start. -
Page 27: Parking Brake
3. OPERATION Bulldog ® disengage the parking brake may cause damage to the 2. Low Travel Speed switch pushed to the parking brake and/or to the machine. center position will give slow speed with no vibration. This speed is used for loading on WARNING ALWAYS fully apply the trailers or in trenches. -
Page 28: Remote Mode
3. OPERATION Bulldog ® To make a left turn: Pull the left control lever down to Vibration forward direction: Push switch (item 4) the reverse position while pushing the right control fully forward to rotate the eccentric shaft towards the lever up to the forward position. -
Page 29: Operation On Scopes
3. OPERATION Bulldog ® springs and switch. Test circuit with machine operating to ensure that it is working properly. 3.13 OPERATION ON SLOPES Never operate the machine in violation of tip angle. Refer to Technical Section for tip angle and gradeability. -
Page 31: Section 4 - Led Display
4. LED DISPLAY - 31 -... -
Page 32: Location And Operation
4. LED DISPLAY Bulldog (ITEM 3, SECTION 1.5) ® 4.1 LOCATION AND OPERATION 4.5 FAULT MESSAGES The LED display is located on the control panel. This Fault messages are defined as situations that cause the display is embedded into the electronic control machine/engine to shut down or to not start. -
Page 33: Warnings
4. LED DISPLAY Bulldog (ITEM 3, SECTION 1.5) ® Turn the keyswitch to the accessory position to display the hour meter, last fault and software revision level. During the display of the last fault, quickly turn the keyswitch to the off position and then back to the accessory position. -
Page 35: Section 5 - Radio Set
5. RADIO SET - 35 -... -
Page 36: Operating Principle
5. RADIO SET Bulldog ® 5.1 OPERATING PRINCIPLE 3. Cable Assembly - Carries receiver I/O to the junction box. When operating this machine in the remote mode the 5.4 OPERATING INSTRUCTIONS machine functions are being manipulated through radio frequency (RF) control. Information is being transmitted from the transmitter (handset) to the Instructions that describe how controls function can be found in the Operations section of this manual,... -
Page 37: Diagnostics
5. RADIO SET Bulldog ® 5.6 DIAGNOSTICS R161 Receiver Indicator Lights (E-Stop) GREEN – E-Stop active RED – E-Stop inactive Flashing RED – E-Stop fault (Function/Fault) GREEN – Function ON, no fault RED – Short to ground / over-current Flashing RED – Short to supply Not lit –... -
Page 39: Section 6 - Maintenance
6. MAINTENANCE - 39 -... -
Page 40: Important
6. MAINTENANCE Bulldog ® F F F F F 6.1 IMPORTANT The person attempting any of the following maintenance tasks must be authorized to do so and have read and understood all sections within this manual. - 40 -... -
Page 41: Periodic Maintenance
6. MAINTENANCE Bulldog ® 6.2 PERIODIC MAINTENANCE SCHEDULE D e scription Inte rval Part N umbe r E n gin e O il and Filter C heck oil level daily. P /N 39061 R eplace oil and filter at 25 hours, then at every 100 hours. S AE 10W 30, 15W 40 C heck/clean daily. -
Page 42: Fuel Filter / Water Separator
6. MAINTENANCE Bulldog ® • Fill with the recommended oil, fill to the WARNING upper limit mark on the dipstick and tighten the oil filler cap securely. BEFORE MAKING ANY ADJUSTMENTS, BE SURE THE ROLLER IS PARKED ON LEVEL GROUND, PARKING BRAKE IS ON AND •... -
Page 43: Hydraulic Oil
6. MAINTENANCE Bulldog ® 6.10 HYDRAULIC OIL joysticks forward and reverse and actuating the travel speed and vibe direction rocker switches. WARNING ESCAPING HYDRAULIC FLUID UNDER This allows fluid to replace air introduced with the PRESSURE CAN HAVE SUFFICIENT FORCE filter change. -
Page 44: Eccentric Housing Oil
6. MAINTENANCE Bulldog ® NOTE: Test vibration with both drums on soft Refer to explode diagrams and parts list for * where ground. Run engine at high engine speed (2850 +/- loctite is required. 100 RPM, no load) to obtain a vibe speed of 1800 +200/-100 VPM. -
Page 45: Battery Policy
FIRST AND CONNECT GROUNDED CABLE Battery warranty begins when a roller is sold from LAST. CLEAN AND SECURELY CONNECT Stone Construction Equipment, Inc. or a Stone dealer EACH CABLE TO BATTERY TERMINAL OF to a customer. THE CORRECT POLARITY. BATTERY... -
Page 46: Storage
6. MAINTENANCE Bulldog ® 5. Connect the clamp from the negative jumper cable 6.27 SPRING START-UP (black) to the negative (-) terminal of the good battery. 1. Flush anticorrosion and replace with correct fluids. See fluid maintenance section. 6. Connect the negative cable clamp (black) on the other end of the jumper cable to the engine block Never use ether or other starting fluids to start or other good engine metal surface on the vehicle... -
Page 47: Troubleshooting
6. MAINTENANCE Bulldog ® 6.28 TROUBLESHOOTING PROBLEM CAUSE REMEDY Engine lacks power Injection pump drawing in air. Clean or replace Fuel line plugged. Clean or replace Dirty fuel filter. Clean or replace Air filter dirty. Clean or replace Worn cylinder & piston rings. Replace Too much oil in crankcase. - Page 48 6. MAINTENANCE Bulldog ® 6.28 TROUBLESHOOTING cont’d. PROBLEM CAUSE REMEDY Restricted exhaust. Clean or replace Cooling air restricted from dirt. Clean air vent, cylinder heads and cylinders Roller won’t move forward or reverse Lever not fully engaged. Engage lever Rocks or foreign material wedged in area Clean between scraper and drum.
- Page 49 6. MAINTENANCE Bulldog ® 6.28 TROUBLESHOOTING cont’d. PROBLEM CAUSE REMEDY Low oil readout on dash Low oil in crankcase. Fill crankcase Oil pressure switch faulty. Replace Unit won’t run manually or in remote mode Bulldog has a dead battery. Replace/recharge Broken wire.
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Page 50: Service Record
6. MAINTENANCE Bulldog ® 6.29 SERVICE RECORD Model No. _________________________________________ Serial No. __________________________ Service Area Air Filter Engine Oil Hyd Oil Fuel Filter Engine Oil Filter Hyd Oil Filter Hyd Breather Date Hours - 50 -... -
Page 55: California Proposition 65 Warning
CALIFORNIA PROPOSITION 65 WARNING: Operation of this equipment and/or engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. - 55 -... - Page 56 The Way It Ought To Be. Stone Construction Equipment, Inc. P .O. Box 150, Honeoye, New York 14471 Phone: (800) 888-9926 Fax: 585-229-2363 e-mail: sceny@stone-equip.com www: stone-equip.com A 100% employee-owned American manufacturer © 2004 Stone Construction Equipment, Inc. Printed in U.S.A. GP1M...
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