Related Manuals for Stone Rhino 43 Series
Summary of Contents for Stone Rhino 43 Series
- Page 1 Operator Manual Rhino Vibratory Dirt Roller SD-43, SD-54, PD-43 Models: PD-54, PDB-43, PDB-54 REVISION A 10/2011 P/N 56957...
- Page 2 Stone Construction Equipment, Inc. Right Built Products From A Right Built Company. Right Built means tough, reliable,easy to use machines that lower lifetime costs. They’re designed to be reliable, productive, operator friendly and serviceable, always with the end user in mind.
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Page 3: Table Of Contents
LIMITED WARRANTY ..................5 FOREWORD ....................6 Table of INTRODUCTION ....................7 - 8 Contents TECHNICAL DATA ................... 9 - 16 Specifications ..................10 - 11 Engine RPM ..................10 - 11 Machine Data ..................12 Operator Controls ................13 Machine Sound Level Test .............. - Page 4 Adding Engine Coolant ............... 44 Disposing of Coolant ................44 Air Cleaner ..................44 Air Cleaner Replacement ..............45 Element Storage ................. 45 In Line Fuel Filter ................46 Engine Fuel Filter ................46 Fuel Tank / Fuel Lines ................ 47 Bleeding Air from Fuel System.............
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Page 5: Limited Warranty
Mortar Mixers including: Bulldog ® Trench Rollers Champion™ Mortar Mixers 1 Year 2 Year Buddy™ by Stone Mixers 2 Year - Mixer Drum 3 Year - Microprocessor (ECIB) Champion™ Hydraulic Mixers Lifetime* - Bearing & Seals 5 Year - Eccentric Bearings Champion™... -
Page 6: Foreword
2. Information on engine · Stone Construction Equipment, Inc. is not liable for the function of the machine when tag. used in an improper manner and for other than the intended purpose. -
Page 7: Introduction
Stone Construction Equipment, Inc. Introduction... - Page 8 Periodic maintenance of the roller is essential. Read this manual in its entirety and follow the instructions carefully. Failure to do so may cause injury to you or a bystander. MACHINE CONFIGURATION DESCRIPTION The Stone Rhino is supplied in six configurations: • SD43 Smooth Drum •...
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Page 9: Technical Data
Stone Construction Equipment, Inc. 2. Technical Data... -
Page 10: 43 Specifications
Technical Data Stone Rhino 43 Specifications MODEL STONE SD 43 STONE PD 43 STONE PDB 43 Drum Type Smooth Padfoot Padfoot w/blade Dimensions 6100# (2767) 6409# (2907,1) 6771# (3071,3) Operating Weight Drum Width in (cm) 43” (109,2) 43” (109,2) 43” (109,2) 97”... - Page 11 Technical Data Stone Rhino 54 Specifications MODEL STONE SD 54 STONE PD 54 STONE PDB 54 Drum Type Smooth Padfoot Padfoot w/blade Dimensions 6540# (2966,5) 6880# (3120.7) 7275# (3300) Operating Weight Drum Width in (cm) 54” (137,2) 54” (137.2) 54” (137,2) 97”...
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Page 12: Machine Data
.454 lb./hp - hr. (277 g/kWh) @ 2,600 RPM * Note: Engine power ratings are calculated by the individual engine manufacturer and the rating method may vary among engine manufacturers. Stone Construction Equipment, Inc. makes no claim, representation or warranty as to the power rating of the engine on this equipment and disclaims any responsibility or liability of any kind whatsoever with respect to the accuracy of the engine power rating. -
Page 13: Operator Controls
OPERATOR CONTROlS Technical Data 13 14 Keyswitch Throttle Horn E-Stop Button Vibe Button Control Lever Blade Lever (Option) Panel Fuse REV. Hourmeter RHV36012_1A.DXF 8/4/08 Engine Pre-Heat Lamp PART NUMBER REAR_FRAME_SD_V3600 Engine Temperature Gauge Engine Oil Pressure Gauge Engine Warning Light Voltmeter Parking Brake Light Rhino 43/54... -
Page 14: Machine Sound Level Test
MACHINE SOUND lEVEl TEST Technical Data MACHINE SOUND lEVEl TEST Machine Type PDB64 Rhino Sound Level Meter Calibration Date August 6, 1997 Meter Type Simpson Model 886-2 Type 2 Test Date August 6, 1997 Test Conditions: Temperature 70° Fahrenheit / 20° Celsius Ambient Sound 60 dba Slow Mode Soil Condition Silts and Clays Moisture Limit Engine Speed 2,500 RPM / 41 Hz Frequency 2,100 VPM / 34 Hz LOCKING BAR Test Site Honeoye, New York, USA Sound Level at Operator Position 93 dba Without Vibe 93 dba With Vibe lOCkING BAR Locking Bar shown in LOCK position. -
Page 15: Machine Dimensions
MACHINE DIMENSIONS RHINO 43 Technical Dimensions indicated in inches. Data Rhino 43/54... - Page 16 MACHINE DIMENSIONS RHINO 54 Technical Dimensions indicated in inches. Data Rhino 43/54...
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Page 17: Health & Safety
Stone Construction Equipment, Inc. 3. Health & Safety... - Page 18 DECAl IDENTIFICATION Health & Before using this equipment, study this entire manual to become familiar with its opera- Safety tion. Do not allow untrained or unauthorized personnel, especially children, to operate this equipment. Use only factory authorized parts for service. When warning decals are destroyed or missing, contact the Manufacturer immediately at 1-800-888-9926 for replacement.
- Page 19 FOllOW SAFETY INSTRUCTIONS Health & • Carefully read all safety messages and decals in this manual and on your ma- Safety chine safety signs. Keep decals in good condition. Replace missing or damaged decals. Be sure new equipment components and repair parts include the current safety signs.
- Page 20 PRACTICE SAFE OPERATION Health & Safety • Ear protection required when operating this equipment. • Exposure to loud noise can cause impairment or loss of hearing. • For foot protection, wear steel toe shoes or toe pads. • Keep away from the machine’s articulation area (crush zone) when the engine is run- ning.
- Page 21 PRACTICE SAFE MAINTENANCE Health & • Understand service procedure before doing work. Keep area clean and dry. Safety • Never lubricate, service or adjust machine while it is moving. Keep hands, feet, and clothing from power-driven parts. Disengage all power and operate controls to relieve pressure.
- Page 22 USE COMMON SENSE WHEN HANDlING FUElS Health & • Transport and handle fuel only when contained in approved safety containers. Safety • Do not smoke when refueling the engine or during any other fuel handling op- eration. • If fuel is spilled during refueling, wipe it off from the engine immediately and discard the rag in a safe place.
- Page 23 BATTERY CHARGING Health & Safety • Read and understand the Maintenance Section of this manual before attempting to charge the battery. • Before using a charger, read all the manufacturers’ instructions for, and caution markings on (1) charger and (2) battery. •...
- Page 24 Health & Safety SAFETY USE These machines are designed to carry out the function of compacting material of the cohesive, bituminous and granular varieties. If used correctly they will provide an effective and safe means of compaction and meet the appropriate performance standards.
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Page 25: Operation
Stone Construction Equipment, Inc. 4. Operation... -
Page 26: Delivery Inspection
DElIVERY INSPECTION Operation Upon receipt of your roller, CAREFULLY CHECK FOR ANY FREIGHT DAMAGE. Any damage should be immediately reported to the carrier and a claim registered. Rhino is manufactured to the strictest specifications and inspection procedures. If any material or manufacturing defects are found, return the tag on the machine with the assembler’s signature and your findings to the manufacturer. -
Page 27: Warming Engine
Pre-Start Checklist Operation • Check engine oil level. • Check engine air filter. • Check engine fuel level. Note: Always use clean diesel fuel to prevent damage to the fuel injection components. • Check hydraulic fluid level. • Check hardware for looseness. If loose, tighten according to torque chart. •... -
Page 28: Engine Oil Level
WARNING Operation Keep the vent hole in fuel tank cap open. If vent hole is plugged, pressure may build up in tank, causing dangerous spraying of fuel when cap is removed. A vacuum may also be created during operation, which could stop fuel flow. ENGINE OIl lEVEl Change oil at 50-hours, then every 500-hours. -
Page 29: Tires/Lug Nuts
2. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. Operation 3. Remove cap, coolant level should just touch the bottom of radiator filler neck. If coolant is required, see “Adding Coolant”... -
Page 30: Visual Inspection
VISUAl INSPECTION Operation Make a thorough inspection of the engine compartment daily. Look for oil or coolant leaks, worn fan belt, loose connections and trash build-up. Remove trash build-up and have repairs made as needed if leaks are found. NOTE: Wipe all fittings, caps, and plugs before performing any maintenance to reduce the chance of system contamination. -
Page 31: To Operate
TO OPERATE Operation Apply full throttle and move forward/reverse lever slowly forward to gain speed desired. Use the same procedure for reverse. To slow down move forward/reverse lever towards neutral. To gain power or speed, move the forward/reverse lever slightly off neutral. This will pro- duce the greatest amount of torque. -
Page 32: Parking The Machine
PARkING THE MACHINE Operation Always use care when parking the machine. Do not park on unstable ground or in an unsafe position. Observe the following caution: Never park the roller on an incline. The roller may creep forward or reverse even when engine is off. Tipping may occur resulting in personal injury or engine damage. -
Page 33: Seat
During a roll-over: Operation • Grip the steering wheel tightly with both hands and wait until the roller comes to rest. • Press the Emergency Stop Button. • Dismount the roller immediately if it is safe to do so. Horn The horn should be used as a warning to others. -
Page 34: Operator Controls
OPERATOR CONTROlS Operation Keyswitch (Item 1, Technical Data) Keyswitch positions OFF, RUN, PRE-HEAT, START. In the OFF position the electrical control circuits are not powered. In the RUN position all instruments and electrical control cir- cuits are powered. Refer to the illustration in Throttle (Item 2, Technical Data) Pull throttle out to increase engine speed. -
Page 35: Gauges
Hour Meter (Item 9, Technical Data) Operation The hour meter records the hours of opertation and is used to determine when periodic maintenance is required. Record hours and dates of service on Service Record Chart. WARNING Refer to the Avoid leaving the key on when machine is not running. This illustration in will have an effect on the hour meter readings. -
Page 36: Compaction Tips
Operation COMPACTION TIPS Avoid sharp turns, steer gradually. If articulation is a new concept, we suggest the opera- tor take 20 minutes or so to get used to the feel of the unit. Recommended compaction speed should be at 3 m.p.h. or less to achieve a uniform compaction. WARNING Do not articulate on grades larger than 15”, roller may tip over. -
Page 37: Tie Downs
TIE DOWNS Operation The roller is equipped with front and rear tie down points for shipping purposes. Use only these points to secure unit. Tie downs may be used in emergency or breakdown. • When loaded, the roller must be secured using chains, ropes, straps, etc. of suf- ficient strength to hold the roller safely in all circumstances. -
Page 38: Towing (Bypass)
Operation TOWING (BYPASS) WARNING Never push or pull the roller with the engine off. When engine is not running, the brake is applied. When the engine is running and the forward/reverse lever is in NEUTRAL, the brake will apply within 2 seconds. In an emergency or during a breakdown, it may be necessary or desirable to tow the roller. -
Page 39: Maintenance
Stone Construction Equipment, Inc. 5. Maintenance... -
Page 40: Important
O6 ROPS & SEAT BELTS: CLEAN EXTERIOR & INSPECT O7 FUEL, OIL, COOLANT LEAKS: CLEAN EXTERIOR & INSPECT # IMPORTANT READ KUBOTA EMISSION WARRANTY STATEMENT, STONE & ENGINE OWNER'S MANUAL SEE AUTHORIZED ENGINE SERVICE DEALER AND/OR REFER TO ENGINE SHOP MANUAL FOR PROCEDURES 55727... -
Page 41: Important Maintenance Information
IMPORTANT MAINTENANCE INFORMATION Maintenance WARNING Remove the key and / or disconnect battery to avoid accidental ignition of en- gine. Severe personal injury may occur. Roller must be parked on level ground with parking brake applied, engine off, and drum blocked. Never work on the roller with engine running. -
Page 42: Hydraulic Oil/Filter
HYDRAUlIC OIl/FIlTER Maintenance WARNING Pressurized release of fluids from hydraulic system can cause serious burns. Shut off engine. Only remove breather cap when cool enough to touch with bare hands. Slowly loosen cap to relieve pressure before removing completely. Escaping hydraulic fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. -
Page 43: Hydraulic Breather
HYDRAUlIC BREATHER Maintenance Replace every 800 hours or yearly. P/N 38521. WARNING Pressurized release of fluids from hydraulic system can cause serious burns. Shut off engine. Only remove breather cap when cool enough to touch with bare hands. Slowly loosen cap to relieve pressure before removing completely. ENGINE COOlING SYSTEM WARNING Explosive release of fluids from pressurized cooling sys-... -
Page 44: Adding Engine Coolant
ADDING COOlANT Maintenance CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns. Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. IMPORTANT: Never pour cold liquid into a hot engine, as it may crack cylinder head or block. -
Page 45: Air Cleaner Replacement
5. Inspect filter to determine if it is practical to clean or for damage after cleaning Maintenance filter. Hold a bright light inside element and check carefully for holes. Discard any element that shows the smallest hole or rupture. Be sure outer screen is not dented. Vibration would quickly wear a hole in filter. -
Page 46: In Line Fuel Filter
IN lINE FUEl FIlTER Maintenance Inspect In-Line fuel filter every 250 hours. Replace filter every 500 hours. Inspect In-Line Fuel Filter Remove floor panel to inspect In-Line Fuel Filter. Replace if water or dirt sediment is found. Replace 1. Remove floor panel. 2. -
Page 47: Fuel Tank / Fuel Lines
Maintenance FUEl TANk Flush and clean the fuel tank annually. FUEl lINES Inspect fuel line condition and clamps weekly. Replace fuel lines every 2 years. BlEEDING AIR FROM FUEl SYSTEM WARNING If your skin comes into contact with high-pressure fuel, ob- tain medical assistance immediately. -
Page 48: Fan/Alternator Belt
NOTE: The proper installation is indicated when a “click” is heard and a release of the Maintenance retaining ring is felt. A plug is provided with the new element for plugging the used element. 9. Bleed the fuel system. See Bleeding Fuel System in Maintenance section of this manual. -
Page 49: Blade Pins
BlADE PINS Maintenance Grease the two fittings daily; one on each of the blade pivot pins. BATTERY Servicing Battery Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level. Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. -
Page 50: Battery Installation
If acid is swallowed: Maintenance 1. Drink large amounts of water or milk. 2. Then drink milk of magnesia, beaten eggs, or vegetable oil. 3. Get medical attention immediately. In freezing weather, run engine at lease 30 minutes to assure thorough mixing after add- ing water to battery. -
Page 51: Engine Crankcase Vent Tube
ENGINE CRANkCASE VENT TUBE Maintenance Remove and clean every 600 hours or 12 months. If you operate the engine in dusty conditions, clean the tube at shorter intervals. 1. Remove and clean crankcase vent tube. 2. Install the vent tube. Be sure the O-ring fits correctly in the rocker arm cover for elbow adapter. -
Page 52: Test Fuel Injection Nozzles
TEST FUEl INJECTION NOzzlES Maintenance 1. Operate engine at intermediate speed and no load. 2. Slowly loosen the fuel pressure line at one of the nozzles until fuel escapes at the connection (fuel not opening nozzle valve). NOTE: The injection nozzle before and/or after nozzle being checked could be the faulty nozzle. -
Page 53: Hydraulic Hoses/Connections
HYDRAUlIC HOSES/CONNECTIONS Maintenance WARNING Escaping hydraulic fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Hydraulic fluid escaping under pressure from a very small hole can be al- most invisible. Use a piece of cardboard or wood to search for pos- sible leaks. -
Page 54: Control Cables: Forward/Reverse, Throttle, Blade
3. Adjustments must be made at transmission. Maintenance 4. Disconnect ohmmeter and reconnect interlock wires and battery cables. CONTROl CABlES: FORWARD/REVERSE, THROTTlE, BlADE Lubricate all cable ends with penetrating oil every 200 hours. WARNING Do not adjust the control cable with the power on or the en- gine running. -
Page 55: Charge System
CHARGE SYSTEM Maintenance If gauge fails to function, check charge system. With the engine running at full speed, voltage should be 13-14 volts across the battery (check volt meter). If unit is charging, replace gauge. If not, see authorized engine dealer to check alternator. PANEl FUSE 20 AMP This fuse provides protection for the electrical system. -
Page 56: Loctite / Scrapers
lOCTITE Maintenance Loctite 262 threadlocker is required to prevent hardware from loosening. Refer to Exploded Diagram and Parts List for * where loctite is required. SCRAPERS Prevent mud and debris from building up. If urethane scrapers are worn or torn, replace. Steel scrapers are adjustable. -
Page 57: Horn/Back-Up
The manufacturer must be consulted to determine the repairability of cracks in ROPS/ Maintenance FOPS structures. HORN/BACk-UP This roller is equipped with a back-up alarm. Alarm must sound when backing up. It is the driver’s responsibility to operate this vehicle safely. Be sure back-up alarm and horn are working. -
Page 58: Troubleshooting
TROUBlESHOOTING Maintenance Engine will not start Forward/Reverse lever not in Place lever in neutral position. neutral position. Panel fuse blown. Replace, 20A fuse required. Loose battery or starter cables. Check and tighten. Check apropriate section in engine Faulty engine starting circuit. manual. - Page 59 TROUBlESHOOTING Maintenance High fuel consumption. Improper type of fuel. Use proper type of fuel. Clogged or dirty air cleaner. Service air cleaner. Excessive mud/debris build-up, clean/ Engine overloaded. pressure wash. See your authorized service dealer or Improper valve clearance engine distributor. Injection nozzles dirty.
- Page 60 TROUBlESHOOTING Maintenance Unit lacks power Engine not properly warmed up. Idle before operating to achieve operating temperature. Restricted fuel hose. Clean or replace fuel hose. Low hydraulic oil level. Add hydraulic oil. Plugged hydraulic filter. Replace. See your authorized service dealer or engine Leaking exhaust manifold gasket.
- Page 61 TROUBlESHOOTING Maintenance Brakes don’t hold properly. Brake valve faulty. Check brake light operation. Check for 12 volt A brake valve, see wiring. Loose wires. Check wiring for loose or broken wiring. Brake stays on. Check pump for proper charge pressure No release pressure.
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Page 62: Service Record
MAINTENANCE LOG Maintenance Machine Model _______________________ Date of Purchase ___________ ____________ Serial Number ________________________ Engine Serial Number ______ _____________ Use this chart to record dates of service and hours on machine. Date/ Date/ Date/ Date/ Date/ Date/ Date/ Maintenance Hours Hours Hours Hours... -
Page 63: Parker Hose/Connections Warranty
• Warranty and close the loop. • In the event of a claim, the end user should contact thier Parker representive or Stone dealer for assistance. • A Parker representative or Application Engineer will determine cause of the Claim and recommend a solution. -
Page 64: Notes
Notes: ________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________... - Page 65 CALIFORNIA PROPOSITION 65 WARNING: Operation of this quipment and/or engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
- Page 66 Stone Construction Equipment, Inc. P.O. Box 150, Honeoye, New York 14471 Phone: 1-800-888-9926 +1(585)229-5141 Fax: +1(585)229-2363 e-mail: sceny@stone-equip.com www. stone-equip.com A 100% employee-owned American manufacturer © 2009 Stone Construction Equipment, Inc. Printed in U.S.A. GPC 2/98...
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