Stone WolfPac 3100 Service & Parts Manual
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Stone WolfPac 3100 Service & Parts Manual

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SERVICE / PARTS MANUAL
MODELS:
REVISION: E 11/2004
WolfPac
WolfPac
WolfPac
ASPHALT ROLLER
A 100% employee-owned American manufacturer
3100
™
3100R (ROPS Option)
™
3100D (Diesel Roller)
™
P/N 56608

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Summary of Contents for Stone WolfPac 3100

  • Page 1 SERVICE / PARTS MANUAL MODELS: WolfPac 3100 ™ WolfPac 3100R (ROPS Option) ™ WolfPac 3100D (Diesel Roller) ™ ASPHALT ROLLER A 100% employee-owned American manufacturer REVISION: E 11/2004 P/N 56608...

  • Page 3: Table Of Contents

    TABLE of CONTENTS WolfPac 3100/WolfPac 3100R/WolfPac 3100D SECTION 1 Specifications ........................8 - 9 Machine Sound Level Test ....................9 SECTION 2 SECTION 3 Important Maintenance ..................... 20 Maintenance Chart ......................21 Roll Over Protective Structures (ROPS) ................22 3.3.1 Inspection/Maintenance of ROPS/Seat Belts ..........22 Additional Service Information ..................
  • Page 4 TABLE of CONTENTS WolfPac 3100 / WolfPac 3100R 3.39 Troubleshooting ........................ 30 - 33 3.40 Service Record ........................34 SECTION 4 - Hardware Key ........................37 Torque Guidelines and Torque Charts ................38 - 39 Front Frame WP3100, WP3100R..................40 - 41 Front Frame WP3100D ....................
  • Page 5 6. Battery accidents. Manufacturer: _______________________________ Stone Construction Equipment, Inc. is not liable for Battery Type: ________________________________ the function of the machine when used in an improper manner and for other than the intended Battery S/N: _________________________________ purpose.
  • Page 6 No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier within fifteen days. Effective January 2004. Stone Construction Equipment, Inc. • 8662 Main Street, P. O. Box 150 •...
  • Page 7 1. TECHNICAL DATA - 7 -...
  • Page 8 1. TECHNICAL DATA WolfPac 3100/WolfPac 3100R/WolfPac 3100D 1.1 Stone WolfPac 3100 - Specifications ® Model Stone Stone Stone Wolf Pac 3100 Wolf Pac 3100R Wolf Pac 3100D Dimensions Dry Weight 2296 lbs. / 1041 kg. 2396 lbs. / 1087 kg.

  • Page 9: Specifications

    1. TECHNICAL DATA WolfPac 3100/WolfPac 3100R/WolfPac 3100D 1.1 SPECIFICATIONS Continued BRAKES: SERVICE Hydrostatic PARKING Manual operation friction RECOMMENDED FUEL Gasoline 86 octane minimum (Honda) No. 2 diesel fuel (Kubota) ELECTRIC 12 volt system battery BCI group 70 550 cca 25 amp charge system (Honda)
  • Page 11 2. HEALTH & SAFETY - 11 -...
  • Page 12 2. HEALTH & SAFETY Safety Precautions Before using this equipment, study this entire manual to When warning decals are destroyed or missing, contact become familiar with its operation. Do not allow the Manufacturer immediately at 1-800-888-9926 for untrained or unauthorized personnel, especially children, replacement.
  • Page 13 2. HEALTH & SAFETY Safety Precautions • Transport and handle fuel only when contained in approved safety container. • Do not smoke when refueling or during any other fuel handling operation. • Do not refuel while the engine is running or while it is still hot. •...
  • Page 14 2. HEALTH & SAFETY Safety Precautions • Qualified personnel only. No untrained operators. Serious injury may occur. • Users must be trained to operate this roller. Read the Operator's Manual and Engine Owner's Manual. Learn to operate this roller safely. •...
  • Page 15 2. HEALTH & SAFETY Safety Precautions • Keep feet clear of all drums. • Keep work area free of bystanders. • For foot protection, wear steel toe shoes or toe pads. • Caution: Keep away from the machine’s articulation area when the engine is running.
  • Page 16 2. HEALTH & SAFETY Safety Precautions • Starting fluid (ether) is highly flammable, do not use or an explosion or fire may result. • Wear close fitting clothing and safety equipment appropriate to the job. • Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 17 2. HEALTH & SAFETY Safety Precautions Battery Charging Œ Read and understand the Maintenance Section of this manual before attempting to charge the battery. Œ Before using a charger, read all the manufacturers’ instructions for, and caution markings on (1) charger and (2) battery. Œ...
  • Page 19 3. MAINTENANCE - 19 -...

  • Page 20: Important Maintenance

    3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.1 IMPORTANT The person attempting any of the following maintenance tasks must be authorized to do so and have read and understood all sections within this manual. - 20 -...

  • Page 21: Maintenance Chart

    3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.2 MAINTENANCE CHART - 21 -...

  • Page 22: Roll Over Protective Structures (Rops)

    3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D seat belt should be noted. The belt should be clean, free of dirt and grease, and the latch should function smoothly. The structure Proper inspection and maintenance procedures can should be inspected following a roll over, ensure that the ROPS will perform the lifesaving collision, or fire.

  • Page 23: Fuel Lines

    3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D On diesel air cleaner, open evacuator valve once a week to rid air cleaner of large particles of dust and dirt. Inspect fuel line condition and clamps weekly. Replace fuel lines every 2 years.

  • Page 24: Gas Air-Cooling System

    3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D Check the full speed, Honda and Kubota 3,400 +/- 100 WARNING and adjust full speed stop screw as required. Notice the idle and full speed RPM setting should not • be modified or eccentric system may be damaged. See Eccentric for proper operating speed.

  • Page 25: Valve Clearance

    3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D • Add fresh hydraulic oil until level is visible in the sight gauge. A 1/4 – 1/2 air bubble will be seen at the top of the gauge. • • Install and tighten return filter cap.

  • Page 26: Forward / Reverse / Neutral Adjustment

    3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D The forward/reverse lever should be aligned with Forward/reverse, brake, throttle, and choke. “NEUTRAL” on the console when the roller is not Lubricate all cable ends every 200 hours with moving forward or backward with the engine running.

  • Page 27: Parking Brake

    3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D Refer to illustration below for assembly information travel 1 1/8”. When vibratory compaction is necessary, engage eccentrics by actuating eccentric switch. Operator may vary the frequency and therefore the centrifugal force by varying engine RPM. Eccentrics should be turned off whenever the roller is stopped, or stopped to change direction.

  • Page 28: Battery

    3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D WARNING WARNING • • • • • • On regular batteries, check electrolyte level. Fill each cell to bottom of filler neck with • distilled water. • • Keep batteries clean by wiping them with a damp cloth.

  • Page 29: Battery Installation

    3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D Turn the engine switch OFF and remove the key before WARNING checking or replacing fuses to prevent accidental short- circuiting. To replace fuse pull the old fuse out of the clips with your finger. Push a new fuse into the clips.

  • Page 30: Troubleshooting

    3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.39 TROUBLESHOOTING PROBLEM CAUSE REMEDY Engine will not start Forward/Reverse lever not in Place lever in neutral position. neutral position. Battery not fully charged. Charge or replace. Loose battery or starter cables. Check and tighten.
  • Page 31 3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.39 CONT’D TROUBLESHOOTING PROBLEM CAUSE REMEDY Roller will not move forward or Objects in front of drums. Remove. reverse Loose or broken forward/reverse Readjust linkage or replace worn arm linkage. linkage. Low hydraulic oil.
  • Page 32 3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.39 CONT’D TROUBLESHOOTING PROBLEM CAUSE REMEDY Unit lacks power (cont'd) Bearings seized up. Check drums for resistance. Oil Consumption Too much oil in crankcase. Drain. Loose oil filter or sending unit. Tighten. Loose bolts.
  • Page 33 3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.39 CONT’D TROUBLESHOOTING PROBLEM CAUSE REMEDY Brakes do not hold properly Brakes not adjusted. Adjust by turning knob at end of brake lever, handle or additional adjustment required at linkage. Loose or broken brake linkage.

  • Page 34: Service Record

    3. MAINTENANCE WolfPac 3100/WolfPac 3100R/WolfPac 3100D 3.40 SERVICE RECORD 100 hrs 800 hrs 200 hrs 800 hrs - 34 -...
  • Page 35 4. EXPLODED VIEWS WITH PARTS - 35 -...
  • Page 36 4. PARTS LIST Exploded Views with Parts Hardware Key ........................37 Torque Guidelines and Torque Charts ................38 - 39 Front Frame WP3100, WP3100R..................40 - 41 Front Frame WP3100D ....................42 - 43 In-Tank Filter WP3100, WP3100R ................. 44 - 45 In-Tank Filter WP3100D ....................

  • Page 37: Hardware Key

    4. PARTS LIST Exploded Views with Parts 4.1 HARDWARE KEY ZN = ZINC PLATED BLK = BLACK OXIDE FINISH - 37 -...

  • Page 38: Torque Guidelines And Torque Charts

    4. PARTS LIST 4.2 Torque Charts DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade. Fasteners should be replaced with the same or higher grade.
  • Page 39 4. PARTS LIST 4.2 Torque Charts Property Class 8.8 ZINC-PLATED Coarse Thread Fine Thread SIZE ft. lbs. ft. lbs. Property Class 10.9 ZINC-PLATED Coarse Thread Fine Thread SIZE ft. lbs. ft. lbs. 1000 Property Class 12.9 ZINC-PLATED Coarse Thread Fine Thread SIZE ft.

  • Page 40: Front Frame Wp3100, Wp3100R

    4. PARTS LIST 4.3 Front Frame WP3100, WP3100R - 40 -...
  • Page 41 4. PARTS LIST 4.3 Front Frame WP3100, WP3100R - 41 -...

  • Page 42: Front Frame Wp3100D

    4. PARTS LIST 4.4 Front Frame WP3100D - 42 -...
  • Page 43 4. PARTS LIST 4.4 Front Frame WP3100D - 43 -...

  • Page 44: In-Tank Filter Wp3100, Wp3100R

    4. PARTS LIST 4.5 In-Tank Filter WP3100, WP3100R - 44 -...
  • Page 45 4. PARTS LIST 4.5 In-Tank Filter WP3100, WP3100R - 45 -...

  • Page 46: In-Tank Filter Wp3100D

    4. PARTS LIST 4.6 In-Tank Filter WP3100D - 46 -...
  • Page 47 4. PARTS LIST 4.6 In-Tank Filter WP3100D - 47 -...

  • Page 48: Front Scrapers Wp3100, Wp3100R, Wp3100D

    4. PARTS LIST 4.7 Front Scrapers WP3100, WP3100R, WP3100D - 48 -...
  • Page 49 4. PARTS LIST 4.7 Front Scrapers WP3100, WP3100R, WP3100D - 49 -...

  • Page 50: Hood Wp3100, Wp3100R, Wp3100D

    4. PARTS LIST 4.8 Hood WP3100, WP3100R, WP3100D - 50 -...
  • Page 51 4. PARTS LIST 4.8 Hood WP3100, WP3100R, WP3100D - 51 -...

  • Page 52: Front Drum/Eccentric Wp3100, Wp3100R, Wp3100D

    4. PARTS LIST 4.9 Front Drum/Eccentric WP3100, WP3100R, WP3100D - 52 -...
  • Page 53 4. PARTS LIST 4.9 Front Drum/Eccentric WP3100, WP3100R, WP3100D - 53 -...

  • Page 54: Front Hanger Eccentric Wp3100, Wp3100R, Wp3100D

    4. PARTS LIST 4.10 Front Hanger Eccentric WP3100, WP3100R, WP3100D - 54 -...
  • Page 55 4. PARTS LIST 4.10 Front Hanger Eccentric WP3100, WP3100R, WP3100D - 55 -...

  • Page 56: Front Hanger Drive Wp3100, Wp3100R, Wp3100D

    4. PARTS LIST 4.11 Front Hanger Drive WP3100, WP3100R, WP3100D - 56 -...
  • Page 57 4. PARTS LIST 4.11 Front Hanger Drive WP3100, WP3100R, WP3100D - 57 -...

  • Page 58: Power Pack 18 Hp Honda

    4. PARTS LIST 4.12 Power Pack 18 HP Honda - 58 -...
  • Page 59 4. PARTS LIST 4.12 Power Pack 18 HP Honda - 59 -...

  • Page 60: Exhaust Honda

    4. PARTS LIST 4.13 Exhaust Honda - 60 -...
  • Page 61 4. PARTS LIST 4.13 Exhaust Honda - 61 -...

  • Page 62: Power Pack Kubota Wp3100D

    4. PARTS LIST 4.14 Power Pack Kubota WP3100D - 62 -...
  • Page 63 4. PARTS LIST 4.14 Power Pack Kubota WP3100D - 63 -...

  • Page 64: Electric Panel/Engine Component Wp3100D

    4. PARTS LIST 4.15 Electric Panel/Engine Component WP3100D - 64 -...
  • Page 65 4. PARTS LIST 4.15 Electric Panel/Engine Component WP3100D - 65 -...

  • Page 66: Pump Assembly Wp3100D

    4. PARTS LIST 4.16 Pump Assembly WP3100D - 66 -...
  • Page 67 4. PARTS LIST 4.16 Pump Assembly WP3100D - 67 -...

  • Page 68: Air Filter Wp3100D

    4. PARTS LIST 4.17 Air Filter WP3100D - 68 -...
  • Page 69 4. PARTS LIST 4.17 Air Filter WP3100D - 69 -...

  • Page 70: Pivot Wp3100, Wp3100R, Wp3100D

    4. PARTS LIST 4.18 Pivot WP3100, WP3100R, WP3100D - 70 -...
  • Page 71 4. PARTS LIST 4.18 Pivot WP3100, WP3100R, WP3100D - 71 -...

  • Page 72: Rear Frame Wp3100

    4. PARTS LIST 4.19 Rear Frame WP3100 - 72 -...
  • Page 73 4. PARTS LIST 4.19 Rear Frame WP3100 - 73 -...

  • Page 74: Rear Frame Wp3100R

    4. PARTS LIST 4.20 Rear Frame WP3100R - 74 -...
  • Page 75 4. PARTS LIST 4.20 Rear Frame WP3100R - 75 -...

  • Page 76: Rear Frame Wp3100D

    4. PARTS LIST 4.21 Rear Frame WP3100D - 76 -...
  • Page 77 4. PARTS LIST 4.21 Rear Frame WP3100D - 77 -...

  • Page 78: Brake Wp3100, Wp3100R, Wp3100D

    4. PARTS LIST 4.22 Brake WP3100, WP3100R, WP3100D - 78 -...
  • Page 79 4. PARTS LIST 4.22 Brake WP3100, WP3100R, WP3100D - 79 -...

  • Page 80: Battery/Seat/Covers Wp3100

    4. PARTS LIST 4.23 Battery/Seat/Covers WP3100 - 80 -...
  • Page 81 4. PARTS LIST 4.23 Battery/Seat/Covers WP3100 - 81 -...

  • Page 82: Battery/Seat/Covers Wp3100R, Wp3100D

    4. PARTS LIST 4.24 Battery/Seat/Covers WP3100R, WP3100D - 82 -...
  • Page 83 4. PARTS LIST 4.24 Battery/Seat/Covers WP3100R, WP3100D - 83 -...

  • Page 84: Steering Console Wp3100

    4. PARTS LIST 4.25 Steering Console WP3100 - 84 -...
  • Page 85 4. PARTS LIST 4.25 Steering Console WP3100 - 85 -...

  • Page 86: Steering Console Wp3100R

    4. PARTS LIST 4.26 Steering Console WP3100R - 86 -...
  • Page 87 4. PARTS LIST 4.26 Steering Console WP3100R - 87 -...

  • Page 88: Steering Console Wp3100D

    4. PARTS LIST 4.27 Steering Console WP3100D - 88 -...
  • Page 89 4. PARTS LIST 4.27 Steering Console WP3100D - 89 -...

  • Page 90: Rear Scrapers Wp3100, Wp3100R, Wp3100D

    4. PARTS LIST 4.28 Rear Scrapers WP3100, WP3100R, WP3100D - 90 -...
  • Page 91 4. PARTS LIST 4.28 Rear Scrapers WP3100, WP3100R, WP3100D - 91 -...

  • Page 92: Rear Drum Wp3100, Wp3100R, Wp3100D

    4. PARTS LIST 4.29 Rear Drum WP3100, WP3100R, WP3100D - 92 -...
  • Page 93 4. PARTS LIST 4.29 Rear Drum WP3100, WP3100R, WP3100D - 93 -...

  • Page 94: Water Tank Wp3100, Wp3100R

    4. PARTS LIST 4.30 Water Tank WP3100, WP3100R - 94 -...
  • Page 95 4. PARTS LIST 4.30 Water Tank WP3100, WP3100R - 95 -...

  • Page 96: Water Tank Wp3100D

    4. PARTS LIST 4.31 Water Tank WP3100D - 96 -...
  • Page 97 4. PARTS LIST 4.31 Water Tank WP3100D - 97 -...

  • Page 98: Rops Wp3100R, Wp3100D

    4. PARTS LIST 4.32 ROPS WP3100R, WP3100D - 98 -...
  • Page 99 4. PARTS LIST 4.32 ROPS WP3100R, WP3100D - 99 -...

  • Page 100: Piping Diagram Wp3100/Wp3100R

    4. PARTS LIST 4.33 Piping Diagram WP3100/WP3100R - 100 -...
  • Page 101 4. PARTS LIST 4.33 Piping Diagram WP3100/WP3100R - 101 -...
  • Page 102 4. PARTS LIST 4.33 Piping Diagram WP3100/WP3100R Cont’d. - 102 -...
  • Page 103 4. PARTS LIST 4.33 Piping Diagram WP3100/WP3100R Cont’d. - 103 -...

  • Page 104: Piping Diagram Wp3100D

    4. PARTS LIST 4.34 Piping Diagram WP3100D - 104 -...
  • Page 105 4. PARTS LIST 4.34 Piping Diagram WP3100D - 105 -...
  • Page 106 4. PARTS LIST 4.34 Piping Diagram WP3100D Cont’d. - 106 -...
  • Page 107 4. PARTS LIST 4.34 Piping Diagram WP3100D Cont’d. - 107 -...

  • Page 108: Hydraulic Schematic Wp3100/Wp3100R

    4. PARTS LIST 4.35 Hydraulic Schematic WP3100/WP3100R - 108 -...
  • Page 109 4. PARTS LIST 4.35 Hydraulic Schematic WP3100/WP3100R - 109 -...

  • Page 110: Hydraulic Schematic Wp3100D

    4. PARTS LIST 4.36 Hydraulic Schematic WP3100D - 110 -...
  • Page 111 4. PARTS LIST 4.36 Hydraulic Schematic WP3100D - 111 -...

  • Page 112: Wire Schematic Rops Unit Only Wp3100/Wp3100R

    4. PARTS LIST 4.37 Wire Schematic ROPS Unit Only WP3100/WP3100R - 112 -...
  • Page 113 4. PARTS LIST 4.37 Wire Schematic ROPS Unit Only WP3100/WP3100R ITEM PART NO. DESCRIPTION QTY. 38543 Battery 39746 Harness 48446 Harness Wire (ROPS Only) 36789 Push Button Control Forward/Reverse 36268 Hourmeter 48517 Cable Battery 10in Blk 48518 Cable Battery 56in Blk 48444 Cable Battery 66in Red 48278...

  • Page 114: Wire Schematic Non-Rops Unit Only Wp3100/Wp3100R

    4. PARTS LIST 4.38 Wire Schematic Non-ROPS Unit Only WP3100/WP3100R - 114 -...
  • Page 115 4. PARTS LIST 4.38 Wire Schematic Non-ROPS Unit Only WP3100/WP3100R ITEM PART NO. DESCRIPTION QTY. 38543 Battery 39746 Harness 36789 Push Button Control Foward/Reverse 36268 Hourmeter 48517 Cable Battery 10in Blk 48518 Cable Battery 56in Blk 48444 Cable Battery 66in Red 48278 Term Female .25F - insul 14-16 48285...

  • Page 116: Electrical Schematic Wp3100D

    4. PARTS LIST 4.39 Electrical Schematic WP3100D - 116 -...
  • Page 117 4. PARTS LIST 4.39 Electrical Schematic WP3100D - 117 -...

  • Page 118: Decal Identification

    4. PARTS LIST 4.40 Decal Identification UNLEADED FUEL ONLY 55408 LOCATION BELOW FILLER NECK 55215 LOCATION RH/LH SIDES 55395 55398 LOCATION INSIDE HOOD Kit 55410 55563 Kit 55410 55446 Kit 55410 55413 LOCATION ROLLBAR ON ROPS - 118 -...
  • Page 119 Parking Brake 55446 Decal Gasoline WP3100 55413 Decal Warning ROPS 55156 Decal Notice 55308 Decal Logo Stripe 33 55309 Decal WolfPac 3100 LH 55311 Decal Wolf Head 55399 Decal WolfPac console 55400 Decal Vib Button 55542 Decal Maintenance Chart 55407...
  • Page 123 CALIFORNIA PROPOSITION 65 WARNING: Operation of this equipment and/or engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. - 123 -...
  • Page 124 The Way It Ought To Be. Stone Construction Equipment, Inc. P.O. Box 150, Honeoye, New York 14471 Phone: (800) 888-9926 Fax: 585-229-2363 e-mail: sceny@stone-equip.com www: stone-equip.com A 100% employee-owned American manufacturer © 1996 Stone Construction Equipment, Inc. Printed in U.S.A. GP1M...

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