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Related Manuals for Pfeiffer Vacuum HiPace 1800
Summary of Contents for Pfeiffer Vacuum HiPace 1800
- Page 1 HiPace 1800 Turbopump Operating Instructions...
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Page 2: Table Of Contents
13.3 HiPace 1800 C / HiPace 1800 U C ......36... -
Page 3: About This Manual
About this manual Validity This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning of the designated product and provides the most important information for safe use of the unit. The description follows applicable EU guidelines. All information provided in this operating manual refer to the current state of the product's development. - Page 4 About this manual Pictograph Prohibition of an action or activity in connection with a source of danger, definitions the disregarding of which may result in serious accidents Warning of a displayed source of danger in connection with operation of the unit or equipment Command to perform an action or task associated with a source of dan- ger, the disregarding of which may result in serious accidents Important information about the product or this document...
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Page 5: Safety
Installation and operation of accessories Pfeiffer Vacuum pumps can be equipped with a series of adapted accessories. The in- stallation, operation and maintenance of connected devices are described in detail in the operating instructions of the individual components. -
Page 6: Protective Equipment
Safety ● Do not carry out any unauthorized modifications or conversions to the pump. ● When returning the turbopump observe the shipping instructions. Protective equipment Determined situations concerning the handling of vacuum pumps require wearing of per- sonal protective equipment. The owner, respectively the employer are obligated to pro- vide adequate equipment to any operating persons. -
Page 7: Improper Use
Safety Improper use Improper use will cause all claims for liability and warranties to be forfeited. Improper use is defined as usage for purposes deviating from those mentioned above, especially: ● transport, installation or operation of the pump in invalid orientation ●... -
Page 8: Transport And Storage
60° Fig. 1: Transport of HiPace 1800 Fig. 2: Transport of HiPace 1800 U WARNING Danger from falling and swinging loads! When lifting the pump there is a danger of falling parts. Make sure that there are no persons under the suspended load. -
Page 9: Product Description
● HiPace 1800 C, corrosive gas version ● HiPace 1800 U, for upside-down installation orientation ● HiPace 1800 U C, for upside-down installation orientation and corrosive gases ● Turbopump with electronic drive unit and integrated power supply Scope of delivery ●... -
Page 10: Function
Product description Function The turbopumps HiPace 1800 form a complete unit together with the electronic drive unit. The voltage is supplied via the integrated power supply pack. Fig. 4: HiPace 1800 with TC 1200 High vacuum flange Electronic drive unit TC 1200... -
Page 11: Range Of Application
Product description Range of application The pump HiPace 1800 must be installed and operated under the following ambient con- ditions: Installation location weather protected (indoors) Protection class IP 54 Temperature +5 °C to +40 °C Relative humidity max. 80 %, at T ≤ 31 °C, to max. 50% at T ≤ 40 °C... -
Page 12: Installation
Only use Pfeiffer Vacuum original components (accessories) for installation. Installation and operation of accessories Pfeiffer Vacuum pumps can be equipped with a series of adapted accessories. The in- stallation, operation and maintenance of connected devices are described in detail in the operating instructions of the individual components. - Page 13 Fig. 5: Example: How to secure against shifting and tipping by external tremors The installation of a Pfeiffer Vacuum centering ring with splinter shield or protection Use of a splinter screen in the high vacuum flange protects the turbopump against foreign bodies coming shield or protection from the chamber.
- Page 14 Twisting or tearing-off is possible in case the rotor is suddenly blocked due to the faste- ning of pumps on a vacuum chamber with different flange variants. The combination of different flange types is impermissible in any case. Pfeiffer Vacuum will not accept any liability for all damages resulting from impermis- sible fastening.
- Page 15 For the installation of the flange connections the following components are available: Installation of ISO-K flange with ISO-K ● the valid mounting kit of the Pfeiffer Vacuum accessories programme flange ● protection screen or splinter shield are optionally Mind that the sealing surfaces are not damaged.
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Page 16: Filling Up The Operating Fluid
Installation Stud screw and through hole Mind that the sealing surfaces are not damaged. Connect the flanges according to the drawing and with the component parts of the mounting kit. Use the required number of 12 stud screws and nuts. ... -
Page 17: Connections To The Turbopump
Safe operation after installation is the responsibility of the operator. Do not independently modify or change the pump and electrical equipment. Make sure that the system is integrated in an emergency off safety circuit. Consult Pfeiffer Vacuum for special requirements. Phase L Neutral conductor n.c. - Page 18 To connect two units to one accessory connection, use the appropriate Y-Connector from the Pfeiffer Vacuum range of accessories. Connect the adapter to the appropriate red-coded connection on the TC 1200. Settings can be made via the interfaces of the TC 1200 (remote, RS-485, Profibus or...
- Page 19 Installation Recommendation: As backing pump, use a dry-compressing vacuum pump or a rotary Connecting the fore- vane pump from the Pfeiffer Vacuum programme. The backing pump must generate a vacuum side vacuum pressure of ≤ 2 hPa. WARNING Damage to health due to poisonous gases Process gases can damage health and contaminate the environment.
- Page 20 Installation The Pfeiffer Vacuum venting valve is used for automatic venting in case of shut-down or Venting valve power failure. The permissible connection pressure is max. 150 kPa absolute. Fig. 12: Connecting the venting valve Seal ring Venting screw 43a Venting valve ...
- Page 21 Installation Sealing gas supply with control valve Fig. 14: Connecting the sealing gas valve Seal ring Locking screw 145 Sealing gas valve Unscrew the locking screw with seal ring out of the sealing gas connection. Screw the sealing gas valve with seal ring into the sealing gas connection. ...
- Page 22 Installation The turbopumps HiPace 1800 with TC 1200 have water cooling as standard equipment. Water cooling Cooling water requirements Cooling water connection Hose nozzles G 1/4" Hose lines Internal diameter 7-8 mm with hose clamp Cooling water quality filtrated, mechanically clean, optically...
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Page 23: Operation
Pumping of gases with a higher molecular mass in the wrong gas mode can lead to de- struction of the pump. Ensure the gas mode is correctly set. Contact Pfeiffer Vacuum before using gases with a greater molecular mass (> 80). Connecting to the mains power supply... -
Page 24: Operation Modes
"remote" connection Consider the following manuals for the operation via remote control: ● Operating instructions "Electronic drive unit TC 1200" Consider the following manuals for the operation via Pfeiffer Vacuum display and con- Operation with DCU trol units: or HPU ●... -
Page 25: Monitoring Of The Operation Conditions
– The valve cross section for the venting rate of 15 hPa/s must be adapted to the size of the vacuum chamber. – For small vacuum chambers, use the Pfeiffer Vacuum venting valve. Then vent with an additional venting valve of any desired size. -
Page 26: Maintenance / Replacement
Do not allow operating fluid to make contact with tobacco products; observe safety precautions when handling chemicals. NOTICE Disclaimer of liability Pfeiffer Vacuum accepts no liability for personal injury or material damage, losses or operating malfunctions due to improperly performed maintenance. The liability and war- ranty entitlement expires. Maintenance intervals and responsibilities ●... - Page 27 Maintenance / replacement Fig. 16: Removing the protective cover of the operating fluid pump at standard and U-versions Operating fluid pump 109 Protective cover Allen head screw Turn off the vacuum pump, vent to atmospheric pressure and allow to cool, if neces- sary.
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Page 28: Replacing The Electronic Drive Unit
Maintenance / replacement Unsrew the respectively higher positioned filler screw 8.23a of the operating fluid pump. – Observe the O-ring 8.35 ! Fill in the operating fluid (max. 50 ml) into the operating fluid pump by using the filling syringe. - Page 29 Maintenance / replacement Unscrew Allen head screws (7x) from the electronic drive unit. Pull the electronic drive unit straight off the pump. – Observe the plug connection! – Observe O-ring 87! Don’t touch any electrostatic sensitive devices. ...
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Page 30: Decommissioning
Check turbopump for contamination and moisture. Clean the turbopump externally with a lint-free cloth and little industrial alcohol. If necessary, have Pfeiffer Vacuum Service clean the turbopump completely. If necessary, have the bearings replaced. Take into account the total running time. -
Page 31: Malfunctions
Reset via pin 13 on the "REMOTE" connection Differentiated malfunction display is possible via "RS 485" Contact the Pfeiffer Vacuum Service If no Pfeiffer Vacuum display and control unit is available, please contact the Pfeiffer Vacuum Service. -
Page 32: Service
The following steps are necessary to ensure a fast, smooth servicing process: Download the forms "Service Request" and "Declaration on Contamination". Fill out the "Service Request" form and send it by fax or e-mail to your Pfeiffer Vacuum service address. -
Page 33: Spare Parts Hipace 1800
Spare parts HiPace 1800 11 Spare parts HiPace 1800 Item Designation Size Order number Notes Pieces Order qty. Electronic drive unit TC 1200 according to the rating plate depends on the connection panel Syringe 50 ml PM 006 915 -U... -
Page 34: Accessories
Mounting kit for HiPace 1800, DN 200 ISO-K, including coated centering ring, splinter PM 016 411 -T shield, bracket screws Mounting kit for HiPace 1200 and HiPace 1800, DN 200 ISO-F, including coated cen- PM 016 470 -T tering ring, hexagon screws... -
Page 35: Technical Data And Dimensions
Technical data and dimensions 13 Technical data and dimensions 13.1 General Basic principles for the Technical Data of Pfeiffer Vacuum Turbopumps: ● Recommendations of PNEUROP committee PN5 ● ISO 21360; 2007: "Vacuum technology - Standard methods for measuring vacuum- pump performance - General description"... -
Page 36: Hipace 1800 C / Hipace 1800 U C
Permissible magnetic field max. 7 mT 7 mT Interfaces RS-485, Remote RS-485, Remote 13.3 HiPace 1800 C / HiPace 1800 U C Parameter HiPace 1800 C / U C HiPace 1800 C / U C Flange (in) DN 200 ISO-K... -
Page 37: Dimensions
13.4 Dimensions Ø Ø DN 200 ISO-K G 1/4 G 1/8 G 1/8 151.1 DN 40 ISO-KF Fig. 20: HiPace 1800, DN 200 ISO-K Ø Ø DN 200 ISO-F G 1/4 G 1/8 G 1/8 151.1 DN 40 ISO-KF Fig. 21: HiPace 1800, DN 200 ISO-F... -
Page 38: Declaration Of Conformity
In addition, the product cited below satisfies all relevant provisions of EC directive "Elec- tromagnetic Compatibility" 2004/108/EC . The agent responsible for compiling the technical documentation is Mr. Jörg Stanzel, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Aßlar. HiPace 1800 Guidelines, harmonised standards and national standards and specifications which... - Page 39 Vacuum solutions Pfeiffer Vacuum stands for innovative and custom from a single source vacuum solutions worldwide, technological perfection, competent advice and reliable service. Complete range From a single component to complex systems: of products We are the only supplier of vacuum technology that provides a complete product portfolio.
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