Table of Contents
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Table of Contents
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Summary of Contents for Pfeiffer Vacuum OnTool Booster 150
- Page 1 OnTool Booster Side Channel Pump with TCP 2000 Operating Instructions...
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Page 2: Table Of Contents
Index Page Safety Instructions......3 1.1. For Your Orientation ......... 3 1.2. Pictogram Definitions ........4 Understanding The Pump ..... 5 2.1. Main Features........... 5 Proper Use............5 Improper Use............ 5 2.2. Delivery Content ..........6 Installation........7 3.1. Preparations For Installation ......7 3.2. -
Page 3: Safety Instructions
1. Safety Instructions 1.1. For Your Orientation ☞ Read and follow all instructions in this manual. ☞ Inform yourself regarding: – Hazards which can be caused by the pump; Instructions in the text – Hazards which can be caused by your system; ➡... -
Page 4: Pictogram Definitions
1.2. Pictogram Definitions Danger of injury from rotating parts. WARNING Danger of burns from touching hot parts. WARNING Danger of an electric shock. WARNING Danger of poisoning. DANGER Excessive noise! WARNING Wear suitable ear protection! Danger of personal injury. WARNING Danger of damage to the pump or system. -
Page 5: Understanding The Pump
81 Cooling water connection, Outlet – Accessories other than those named in this manual may not be used without the agreement of Pfeiffer Vacuum. – Max. permissible intake pressure for continous operation: 1000 mbar --> for N 2 and air. -
Page 6: Delivery Content
2.2. Delivery Content – Lubricant F3 included with the delivery (50 ml), inital oil filling for each lubricant reservoir is 24 ml. – Cable socket (counter-piece to the mains connection plug). – Hose nozzles for the cooling water monitor and the cooling water connection (input / output) including sealing rings. -
Page 7: Installation
3. Installation 3.1. Preparations For Installation 3.3. Setting Up The Pump And Fastening The Mounting Brackets Do not carry out any unauthorised conversions WARNING or alterations to the pump. ➡ Fasten the mounting brackets (3 Stk.). No forces from the piping system must be CAUTION allowed to act on the pump. -
Page 8: Filling In And Checking The Lubricant
3.4. Filling In And Checking The Filling In And Checking The Lubricant Lubricant Sight glass (of lubricating pump) Before first-time starting ensure that both lubri- 31 Lubricant filler screw CAUTION 32 Lubricant drain screw cant reservoirs have been filled with each 2 2 4 4 m m l l of Lubricant F3. -
Page 9: Connecting The Exhaust Flange
➡ Cover and bolt down with a blank flange the inlet opening 3.6. Connecting The Exhaust Flange pointing vertically up; note the sealing ring. Use usual small flange components (DN 25 ISO-KF) or ➡ Fit the desired component part to the inlet opening using screwed hose connections for connecting the exhaust line. -
Page 10: Connecting The Cooling Unit
➡ Fit the cooling water monitor in the return line 42.. 3.7. Connecting The Cooling Unit ➡ Use the provided cable to connect the terminal box 53 with The pump housing must be water cooled. the X2 connector of the cooling water monitor 85. The TCP 2000 electronic drive and control unit is fan-cooled. -
Page 11: Connecting The Pump To The Electronic Drive Unit Tcp 2000
3.8. Connecting The Pump To The When the operating voltage is provided and the CAUTION main switch switched "ON" the pump runs a self Electronic Drive Unit TCP 2000 test so as to check the supply voltage. Electrical connections must be carried out in WARNING accordance with local regulations. -
Page 12: Using Sealing Gas
3.9. Using Sealing Gas Using sealing gas For applications, where vapors and contaminated gases are 8.3 Sealing gas connection pumped, the pump should be operated with sealing gas at the Precision pressure control valve shaft feedthrough between the suction chamber and the TVF Control valve (in the operating condition open) P0 Supply pressure = 3,25 ... -
Page 13: Pumping Of Vapors
If gases other than air or nitrogen are used for CAUTION the gas ballast, please discuss such plans with Pfeiffer Vacuum first. The gas ballast reduces the volume flow rate PLEASE NOTE and increase the final pressure correspondingly to the admitted quantity of gas ballast. -
Page 14: Operations
4. Operations 4.1. Before Switching On The Pump 4.2.1 Motor Temperature Monitoring Lubricant must be refilled in the exhaust side An automatic temperature control controls the following HINWEIS bearing chamber already after 1000 operating units: hours depending on the use of the pump. The Motor temperature filling level is monitored and leads to switching For motor temperature monitoring there are two limiting... -
Page 15: Switching The Pump Off
PLEASE NOTE bearing must be changed (please contact Pfeiffer Vacuum Service). ➡ Switch off pump via the connecting terminal X4.14 ➡ Close the fore-vacuum safety valve (if fitted). ➡ Disconnect the Electronic Drive Unit TCP 2000 from the mains not until the pump rotor is at rest and only then disconnect the connecting cable pump/TCP. -
Page 16: What To Do In The Case Of Breakdowns
• Check cooling water monitor The pump does not attain the final • Dirty pump • In serious cases inform Pfeiffer Vacuum Service of the pressure need for cleaning the pump • Leak in the system •... -
Page 17: Maintenance
During maintenance and repair work, process DANGER related toxic gases and vapours can escape from the lubricant which may become comtani- mated with harmful substances (radioactive, chemical etc.). Please request safety instruction data sheets PLEASE NOTE for lubricants from Pfeiffer Vacuum. 32 31... - Page 18 Sight glass ly 24ml. 31 Lubricant filler screw The filling level range shown in the illustration ("min./max.") should never be exceeded nor undershot. Please contact your local Pfeiffer Vacuum Service for all other maintenance and service work. max. min.
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Page 19: Service
Vacuum with your shipment. ➡ Fill out the contamination declaration and enclose it in the shipment (required!). Please get in touch with your local Pfeiffer Vacuum represen- tatives if there are any questions regarding contamination. Decontaminate units before returning or WARNING possible disposal. -
Page 20: Technical Data
8. Technical Data Feature Unit OnTool Booster Connection nominal diameter Inlet DN 50 ISO-KF Outlet DN 25 ISO-KF Nominal rotation speed 1/min 60 000 Run-up time (with vacuum flange blanked off) Noise level dB (A) < 64 Final pressure for Nitrogen N2 mbar <... -
Page 21: Accessories
9. Accessories D D e e s s c c r r i i p p t t i i o o n n S S i i z z e e O O r r d d e e r r i i n n g g C C o o m m m m e e n n t t s s N N o o . -
Page 23: Declaration Of Conformity
In addition, the product cited below satisfies all relevant provisions of EC directive "Electromagnetic Compatibility" 2004/108/EC . The agent responsible for compiling the technical documentation is Mr. Sebastian Oberbeck, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Aßlar. OnTool Booster Guidelines, harmonised standards and national standards and specifications... - Page 24 Vacuum solutions Pfeiffer Vacuum stands for innovative and custom from a single source vacuum solutions worldwide, technological perfection, competent advice and reliable service. Complete range From a single component to complex systems: of products We are the only supplier of vacuum technology that provides a complete product portfolio.
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