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Related Manuals for Pfeiffer Vacuum HIPACE 1800 C
Summary of Contents for Pfeiffer Vacuum HIPACE 1800 C
- Page 1 OPERATING INSTRUCTIONS Translation of the Original HIPACE 1800 C Turbopump...
- Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new turbopump is designed to support you by its performance, its perfect operation and without interfering your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
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Page 3: Table Of Contents
Limits of use of the product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function 3.1.1 Cooling 3.1.2 Rotor bearing 3.1.3 Drive... - Page 4 Operation Commissioning Operating modes 6.2.1 Operation without operating unit 6.2.2 Operation via multi-function connection "remote" 6.2.3 Operation via Pfeiffer Vacuum display and control units 6.2.4 Operation via field bus 6.2.5 Operation via connection "E74" Switching on the turbopump Operation monitoring 6.4.1 Operating mode display via LED...
- Page 5 Stickers on the product Tbl. 2: Abbreviations used in this document Tbl. 3: Permissible ambient conditions Tbl. 4: Product designation of Pfeiffer Vacuum HiPace turbopumps Tbl. 5: Turbopump features Tbl. 6: Delivered drive power depending on the supplied mains voltage Tbl. 7:...
- Page 6 Fig. 25: Fitting the electronic drive unit Fig. 26: Attaching the electronic drive unit Fig. 27: Spare parts Fig. 28: Dimensions of HiPace 1800 C | DN 200 ISO-F Fig. 29: Dimensions of HiPace 1800 C | DN 200 ISO-K 6/66...
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Page 7: About This Manual
Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status. -
Page 8: Pictographs
This section describes all the stickers on the product along with their meanings. Rating plate (example) Rating plates of individual assemblies are located on the lower D-35614 Asslar HiPace 1800 C Mod. part of the turbopump or on the relevant attachments. PM P06 xxx... -
Page 9: Abbreviations
About this manual Warranty seal warranty seal The product is sealed ex factory. Damaging or removing a warran- ty seal results in loss of the warranty. Is stuck on concealed underneath the electronic drive unit. Sealing gas connection note This sticker describes the position for the exclusive sealing gas PURGE connection. -
Page 10: Trademark Proof
About this manual Abbreviation Meaning in this document Temperature (in °C) Turbopump electronic drive unit (turbo controller) Upside-down version Fore-vacuum flange, fore-vacuum connection Tbl. 2: Abbreviations used in this document 1.4 Trademark proof ● DeviceNet ® is a trademark of Open DeviceNet Vendor Association Inc. ●... -
Page 11: Safety
Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►... - Page 12 ► Take suitable safety precautions on-site for the compensation of the occurring torques. ► Before installing a vibration compensator, you must first of all contact Pfeiffer Vacuum. WARNING Danger to life from poisoning where toxic process media leak from damaged connections Sudden twisting of the turbopump in the event of a fault causes fittings to accelerate.
- Page 13 Safety WARNING Risk of cuts on moving, sharp-edged parts when reaching into the open high vacuum flange With the high vacuum flange open, access to sharp-edged parts is possible. A manual rotation of the rotor increases the danger situation. There is the risk of cuts, up to the separation of body parts (e.g. fingertips).
- Page 14 Safety WARNING Risk of burns on hot surfaces when using additional equipment for heating during operation The use of additional equipment for heating the vacuum pump or for optimizing the process gener- ates very high temperatures on surfaces that can be touched. There is a risk of burning. ►...
- Page 15 There is a risk of very serious injuries, including death, and extensive property damage. ► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. 15/66...
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Page 16: Safety Precautions
► Take suitable safety precautions on-site for the compensation of the occurring torques. ► Before installing a vibration compensator, you must first of all contact Pfeiffer Vacuum. WARNING Danger to life from poisoning where toxic process media leak from damaged connections Sudden twisting of the turbopump in the event of a fault causes fittings to accelerate. -
Page 17: Proper Use
Safety Rel. air humidity max. 80%, at T < 31°C, up to max. 50% at T < 40°C Protection class (according to IEC 61010) Degree of pollution (according to IEC 61010) Overvoltage category Permissible protection degree IP20 Ambient temperature 5°C to 35°C with air cooling Permissible surrounding magnetic field 7 mT Maximum irradiated thermal output... -
Page 18: Personnel Qualification
2.7.2 Personnel qualification for maintenance and repair Advanced training courses Pfeiffer Vacuum offers advanced training courses to maintenance levels 2 and 3. Adequately trained individuals are: ● Maintenance level 1 ─ Customer (trained specialist) ●... -
Page 19: Advanced Training With Pfeiffer Vacuum
Safety 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training. 19/66... -
Page 20: Product Description
Product description 3 Product description 3.1 Function The turbopump forms a compact unit with the electronic drive unit. The integrated power supply pack acts as a voltage supply. Fig. 2: Design of HiPace 1800 with air cooling, C and UC versions 1 High vacuum connection Mains connection of relay box 2 Fore-vacuum connection, DN 40 ISO-KF Sealing gas connection... -
Page 21: Scope Of Delivery
ID no. 000021320. 3.3.1 Product types The product designation of Pfeiffer Vacuum turbopumps from the HiPace series is composed of the family name, the size (which is based on the pumping speed of the vacuum pump) and, if required, an additional feature description. -
Page 22: Transportation And Storage
► Drain off the operating fluid before moving or transporting the vacuum pump. ► Only fill the vacuum pump with operating fluid after mechanical installation. Pfeiffer Vacuum recommends keeping the transport packaging and original protective cov- Safe transport of the product 1. -
Page 23: Transport In Horizontal Position
Transportation and Storage 60° Fig. 3: Slinging points for vertical transport of the turbopump without packaging Transporting turbopump in vertical position 2 eye bolts are included in the shipment and are firmly bolted to the turbopump ex works. 1. Transport the turbopump in its permissible position only. 2. -
Page 24: Storage
– Keep the eye bolt for future use. 4.2 Storage We recommend Pfeiffer Vacuum recommends storing the products in their original transport packaging. Storing the turbopump 1. Seal all flange openings with the original protective caps. 2. Seal all other connections (e.g. venting connection) with the corresponding original parts. -
Page 25: Installation
Installation 5 Installation The installation of the turbopump and its fastening is of outstanding importance. The rotor of the turbo- pump revolves at very high speed. In practice it is not possible to exclude the risk of the rotor touching the stator (e.g. due to the penetration of foreign bodies into the high vacuum connection). The kinetic energy released acts on the housing and on the anchoring of the turbopump within fractions of a sec- ond. -
Page 26: Connecting The High Vacuum Side
Tbl. 7: Requirements for the dimensioning of high vacuum connection supplied by the cus- tomer Proper installation ► Only use the approved mounting kits of Pfeiffer Vacuum for the high vacuum connection of the turbopump. 5.2.2 Considering earthquake protection NOTICE Vacuum pump damage caused by external vibrations In the event of earthquakes or other external vibrations, there is the risk of the rotor coming into con- tact with the safety bearings, or the housing wall touching the turbopump. -
Page 27: Using Splinter Shield Or Protective Screen
Safety connections, customer-side 5.2.3 Using splinter shield or protective screen Pfeiffer Vacuum centering rings with splinter shield or protective screen in the high vacuum flange pro- tect the Turbopump against foreign matter from the vacuum chamber. The pumping speed is reduced according to the passage guide values and the size of the high vacuum flange. -
Page 28: Mounting Orientations
Installation 5.2.5 Mounting orientations NOTICE Destruction of the vacuum pump due to failure to observe the type-specific spatial position Impermissible spatial positions lead to pollution of the vacuum pump by operating fluid. There is a risk of pollution of the process vacuum and damage to the vacuum pump up to and including its de- struction. -
Page 29: Attaching Iso-K Flange Onto Iso-K
Flange connection ISO-K to ISO-F, bracket screws Connection with bracket screw 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Connect the flange with the components of the mounting kit according to the figure. -
Page 30: Fig. 10: Flange Connection Iso-K To Iso-F, Hexagon Head Screw And Tapped Hole
Flange connection ISO-K to ISO-F, hexagon head screw and tapped hole Connection of the hexagon head screw and tapped hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Place the collar flange over the high vacuum flange of the turbopump. -
Page 31: Attaching Iso-F Flange To Iso-F
Connection of the hexagon head screw and tapped hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Attach the turbopump with centering ring to the counter flange according to the figure. -
Page 32: Filling The Operating Fluid
Connection of the stud screw and tapped hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Screw in the stud screws with the shorter end in the tapped holes on the counter flange. -
Page 33: Connecting Fore-Vacuum Side
Installation Fig. 17: The position of the filler screws depends on the mounting orientation. Example: Standard versions Direction of the high vacuum connection Fig. 18: The position of the filler screws depends on the mounting orientation. Example: U versions Direction of the high vacuum connection Procedure 1. -
Page 34: Fig. 19: Example Of Fore-Vacuum Connection
Use the turbopump only in combination with a suitable backing pump that can deliver up to the required maximum fore-vacuum pressure. To achieve the fore-vacuum pressure, use a suitable vacuum pump or a pumping station from the Pfeiffer Vacuum range. In this case, the backing pump is also controlled directly via the turbopump electronic drive unit interfaces (e.g., relay box or connection cable). -
Page 35: Connecting Accessories
2. Note the existing configuration of existing connections and control lines. 3. Connect only matching accessory devices to the electronic drive unit. 4. Use the Y-connector from the Pfeiffer Vacuum range of accessories if you want to connect multi- ple devices (max. 3). -
Page 36: Connecting The Electrical Supply
Installation 5.7 Connecting the electrical supply DANGER Danger to life from electric shock Touching exposed and voltage-bearing elements causes an electric shock. Improper connection of the mains supply leads to the risk of touchable live housing parts. There is a risk to life. ►... -
Page 37: Establishing The Electric Connection
There are 2 options for configuring the mains connection for the turbopump. ► Make sure that you have the correct supply voltage. ► Order a corresponding mains connection cable from the Pfeiffer Vacuum accessories range. ► Assemble your own mains connection cable using the HAN 3A connecting socket from the ship- ment. -
Page 38: Operation
Simultaneous loading by means of high drive power (gas throughput, fore-vacuum pressure), high heat radiation, or strong magnetic fields results in uncontrolled heating of the rotor and can destroy the vacuum pump. ► Consult Pfeiffer Vacuum before combining varying loads on the vacuum pump. Lower limit val- ues apply. NOTICE... -
Page 39: Operating Modes
Instructions for operation without control panel 1. Use only the approved Pfeiffer Vacuum mating plug with bridges on the connection of the elec- tronic drive unit. 2. Switch on the mains supply of the turbopump only immediately before operation. -
Page 40: Operation Via Connection "E74
6.4.1 Operating mode display via LED LEDs on the electronic drive unit show the basic operating states of the vacuum pump. A differentiated error and warning display is only possible for operation with the Pfeiffer Vacuum display and control unit or a PC. -
Page 41: Temperature Monitoring
Operation Symbol LED status Display Meaning Currentless On, flashing "pumping station OFF", rotation speed ≤ 60 rpm Green On, inverse flashing "pumping station ON", set rotation speed not reached On, constant "pumping station ON", set rotation speed reached On, flashing "pumping station OFF", speed >... -
Page 42: Venting
General information for fast venting We recommend fast venting of larger volumes in 4 steps. 1. Use a Pfeiffer Vacuum venting valve for the turbopump, or match the valve cross-section to the size of the recipient and maximum venting rate. -
Page 43: Maintenance
5. Replace the operating fluid at least every 4 years. 6. Have Pfeiffer Vacuum Service replace the rotor bearing of the turbopump at least every 4 years. 7. Consult with Pfeiffer Vacuum Service about shorter maintenance intervals for extreme loads or im- pure processes. -
Page 44: Changing The Operating Fluid
Maintenance 7.3 Changing the operating fluid WARNING Risk of poisoning from contact with harmful substances The operating fluid and parts of the turbopump may contain toxic substances from pumped media. ► Decontaminate affected parts before carrying out maintenance work. ► Prevent health hazards or environmental impacts with adequate safety precautions. ►... -
Page 45: Filling The Operating Fluid
► Only fill the turbopump with operating fluid after mechanical installation. ► Fill the turbopump with operating fluid via one of the filler screws marked with an oil can symbol only. ► If in doubt, contact Pfeiffer Vacuum. Required consumables ● Operating fluid F3, 50 ml Required tools ●... -
Page 46: Replacing The Electronic Drive Unit
Maintenance Fig. 23: The position of the filler screws depends on the mounting orientation. Example: U versions Direction of the high vacuum connection Procedure 1. Unscrew and remove the higher filler screw from the operating fluid pump. 2. Use the syringe and the operating fluid from the turbopump shipment. 3. -
Page 47: Removing Electronic Drive Unit
Maintenance Backing up settings made by the customer The factory operating parameters are always preset in replacement units. All settings made by the customer to the original electronic drive unit are lost when it is replaced. To preserve your custom settings, you have the following options: 1. -
Page 48: Installing The Electronic Drive Unit
Maintenance 7.4.2 Installing the electronic drive unit Required tools ● Allen key, size 3 ● Calibrated torque wrench (tightening factor ≤ 1.6) Fig. 25: Fitting the electronic drive unit 1 Electronic drive unit TC 1200 O-ring 2 Connecting plug Straight edge of the operating fluid pump Installing the electronic drive unit 1. -
Page 49: Confirming The Speed Specification
Tbl. 14: Characteristic nominal rotation speeds of the turbopumps Required aids ● A connected Pfeiffer Vacuum display and control unit. ● Knowledge of the configuration and setting of electronic drive unit operating parameters. Adjusting the nominal rotation speed confirmation 1. Observe the display and control unit operating instructions. -
Page 50: Decommissioning
Procedures for recommissioning the turbopump 1. Check the turbopump for pollution and moisture. 2. Clean the turbopump exterior with a lint-free cloth and a little isopropanol. 3. If necessary, arrange for Pfeiffer Vacuum Service to completely clean the turbopump. 50/66... - Page 51 Decommissioning 4. Observe the total running time of the turbopump and if necessary, arrange for Pfeiffer Vac- uum Service to replace the bearing. 5. Change the turbopump's operating fluid. 6. Install the turbopump according to these instructions (see chapter “Installation”, page 25).
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Page 52: Recycling And Disposal
9.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. ► Dispose of our products according to the following: – Iron –... -
Page 53: Malfunctions
► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. WARNING Risk of injury caused by the turbopump breaking away with the vibration compensator in the event of a malfunction Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892. - Page 54 ● Reduce the process gas load. ● Rotor not running ● Check the turbopump for noise development smoothly, defective bear- ● Contact Pfeiffer Vacuum Service. ● Run-up time setpoint ad- ● Extend the run-up time setpoint [P:700] via a dis- justed too low play and control unit.
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Page 55: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 56 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
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Page 57: Spare Parts
Spare parts 12 Spare parts Fig. 27: Spare parts Position Designation Size Order number Remark Pieces Electronic drive unit TC 1200 refer to the rating plate depending on the connection panel "remote" mating plug PM 061 378 -X with solder tags Supply socket HAN 3 PM 061 200 -T... -
Page 58: Accessories
Optionally with splinter shield or protective screen. Power supply packs and display units Power supply packs for optimal voltage supply of Pfeiffer Vacuum products are characterized by their compact size and adapted power supply with maximum reliability. Display and operating units are used to check and adjust operating parameters. -
Page 59: Tbl. 17: Accessories | Hipace 1800 C
PT R70 000 RPT 010, digital Piezo/Pirani sensor PT R71 100 IKT 010, digital cold cathode sensor, low current PT R72 100 IKT 011, digital cold cathode sensor, high current PT R73 100 Tbl. 17: Accessories | HiPace 1800 C 59/66... -
Page 60: Technical Data And Dimensions
Technical data and dimensions 14 Technical data and dimensions 14.1 General This section describes the basis for the technical data of Pfeiffer Vacuum turbopumps. Technical data Maximum values refer exclusively to the input as a single load. ● Specifications according to PNEUROP committee PN5 ●... -
Page 61: Substances In Contact With The Media
0° (HV flange top) – 90° 0° (HV flange top) – 90° Weight 37.8 kg 37.8 kg Tbl. 20: Technical data for HiPace 1800 C 14.3 Substances in contact with the media Substances in contact with the media Aluminum alloy Stainless steel rare-earth magnet... -
Page 62: Dimensions
Operating fluid (ester oil) Oxide ceramic, as required Tbl. 21: Materials that make contact with the process media 14.4 Dimensions Dimensions in mm DN 200 ISO-F G1/8" DN 40 ISO-KF 151.1 Fig. 28: Dimensions of HiPace 1800 C | DN 200 ISO-F 62/66... -
Page 63: Fig. 29: Dimensions Of Hipace 1800 C | Dn 200 Iso-K
Technical data and dimensions DN 200 ISO-K G1/8" DN 40 ISO-KF G1/8" 151.1 Fig. 29: Dimensions of HiPace 1800 C | DN 200 ISO-K 63/66... -
Page 64: Declaration Of Conformity
DIN EN 61010-1 : 2020 DIN EN IEC 63000 : 2019 The authorized representative for the compilation of technical documents is Mr. Tobias Stoll, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43... - Page 65 65/66...
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