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Related Manuals for ATC G04 Series
Summary of Contents for ATC G04 Series
- Page 1 Applied Thermal Control Ltd Installation, Operation & Service Manual 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough G04/K04 LE12 8LD, United Kingdom +44 (0) 1530 839 998 Service@thermalexchange.co.uk Rev 1 – 05/04/23 Support@app-therm.com...
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Page 2: Table Of Contents
Applied Thermal Control Ltd Installation, Operation & Service Manual 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough G04/K04 LE12 8LD, United Kingdom +44 (0) 1530 839 998 Service@thermalexchange.co.uk Rev 1 – 05/04/23 Support@app-therm.com Table of Contents INTRODUCTION ......................3 SAFETY NOTICES ........................4 UNPACKING UNITS WEIGHING OVER 60kg(133lbs) ON CASTORS .......... -
Page 3: Introduction
Support@app-therm.com 1.0 INTRODUCTION By selecting a K04/G04 series chiller you have invested in many years of experience in the design and manufacture of precision temperature control instrumentation. ATC has built your chiller without compromise to meet the objectives of performance and reliability. -
Page 4: Safety Notices
Failure to comply with a ‘warning’ may result in personal injury or death. ATC does not accept any liability for injury caused through use of this equipment. -
Page 5: Unpacking Units Weighing Over 60Kg(133Lbs) On Castors
Please check that both the packaging and the unit are undamaged. If there is any doubt, it is vital that you inform both ATC and the carrier. There are no hidden shipping bolts or other fixings. You should inspect the packaging for signs of transit damage before signing for the unit, and if possible, unpack the unit before signing. - Page 6 Indoor use only. Altitude up to 2000m above sea level. Ensure the unit has adequate ventilation. Caution: Always use ATC recommended fluids in our products – many sealing compounds and materials are present and unapproved fluids have the potential to corrode your application and damage seals.
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Page 7: Warranty Registration
ATC’s standard warranty terms are Return to Base (RTB) – issues with chillers are often easily solvable over the phone or email, or by reviewing ATC’s technical guidance on the web and in the product manual. On occasion, at the discretion of ATC, goods may be serviced on site FOC or a service loan unit may be supplied. -
Page 8: Product Specification
Applied Thermal Control Ltd Installation, Operation & Service Manual 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough G04/K04 LE12 8LD, United Kingdom +44 (0) 1530 839 998 Service@thermalexchange.co.uk Rev 1 – 05/04/23 Support@app-therm.com 2.0 PRODUCT SPECIFICATION Model G04/K04 90kg Weight 198lbs Form factor Floorstanding L600 x W513 x H888mm Dimensions L23.6 x W20.2 x H35”... -
Page 9: Quick Start Guide
Applied Thermal Control Ltd Installation, Operation & Service Manual 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough G04/K04 LE12 8LD, United Kingdom +44 (0) 1530 839 998 Service@thermalexchange.co.uk Rev 1 – 05/04/23 Support@app-therm.com 3.0 QUICK START GUIDE QUICK START GUIDE 1 Remove all the packaging (Section 1.2) 2 Connect chiller’s outlet and inlet process to your application 3 Fill up the chiller with appropriate coolant 4 Use the name plate on the back of the chiller to verify the appropriate... -
Page 10: Installation
Applied Thermal Control Ltd Installation, Operation & Service Manual 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough G04/K04 LE12 8LD, United Kingdom +44 (0) 1530 839 998 Service@thermalexchange.co.uk Rev 1 – 05/04/23 Support@app-therm.com 4.0 INSTALLATION HOSE RECOMMENDATIONS Having ensured that your installation meets all site requirements, it is best practice that the fluid lines between your application and the chiller have the following characteristics. -
Page 11: Backfilling
Applied Thermal Control Ltd Installation, Operation & Service Manual 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough G04/K04 LE12 8LD, United Kingdom +44 (0) 1530 839 998 Service@thermalexchange.co.uk Rev 1 – 05/04/23 Support@app-therm.com BACKFILLING In situations where the chiller is situated physically lower than the application being cooled, fluid will apply pressure to the water circuit of the product. -
Page 12: Draining A System
Applied Thermal Control Ltd Installation, Operation & Service Manual 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough G04/K04 LE12 8LD, United Kingdom +44 (0) 1530 839 998 Service@thermalexchange.co.uk Rev 1 – 05/04/23 Support@app-therm.com DRAINING A SYSTEM a) Isolate the unit. Have a suitable bucket or drain on-hand. Remove the tank lid to allow air into the system. -
Page 13: Operation
Push return button for more than 5 seconds, the instrument will come back to the “standard display”. For specific settings and guidance, review the controller datasheets provided by ATC. If you are not in receipt of these, please contact ATC using the information in the header of this document. -
Page 14: Changing Set Point
This arrangement comprises a positive displacement pump (most commonly a rotary vane type) with a spring-loaded pressure relief valve to provide better overpressure setting control with minimal flow losses compared to fixed orifice bypasses/reliefs. This annex describes ATC’s default settings and how to adjust the system. - Page 15 The pressure gauge will eventually stop climbing with the hose fully kinked – note the value; this is the setting of the PRV where all flow is bypassed. Contact ATC if you’re unsure over whether your desired setting is reasonable for the product you have.
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Page 16: Basic Troubleshooting
Assess whether ventilation/air circulation is poor. Assess whether surrounding equipment is generating hot air and feeding it into the chiller air intakes. Please contact ATC if you could not find the information you were looking for or still have an issue with the unit... -
Page 17: End User Maintanance
Always clean with power supply isolated. Caution: Never blow out the condenser with compressed air Caution: If the main lead is lost or damaged, contact ATC who will be able to supply correct specification replacement. -
Page 18: Declarations And Approval
Applied Thermal Control Ltd Installation, Operation & Service Manual 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough G04/K04 LE12 8LD, United Kingdom +44 (0) 1530 839 998 Service@thermalexchange.co.uk Rev 1 – 05/04/23 Support@app-therm.com 8.0 DECLARATION AND APPROVALS... - Page 25 Issue 6.4, January 2023 Page 1 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 1: IDENTIFICATION OF THE SUBSTANCE/MIXTURE AND OF THE COMPANY/UNDERTAKING 1.1. Product Name Hexid A4 1.2. Manufacturer Applied Thermal Control Limited 39 Hayhill Industrial Estate, Barrow upon Soar, Leicestershire, LE12 8LD.
- Page 26 Issue 6.4, January 2023 Page 2 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 6: ACCIDENTAL RELEASE MEASURES 6.1. Personal precautions Use personal protective equipment. Avoid contact with skin and eyes. Keep unnecessary and unprotected personnel from entering the area.
- Page 27 Issue 6.4, January 2023 Page 3 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 10: STABILITY AND REACTIVITY 10.1. Reactivity Stable under recommended storage conditions. No dangerous reaction known under conditions of normal use.
- Page 28 Issue 6.4, January 2023 Page 4 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 12: ECOLOGICAL INFORMATION 12.1. Acute toxicity Fish - LC50 : 40613 mg/l (Oncorhynchus mykiss; 96 h) (static test) Daphnia and other aquatic invertebrates - LC50 : 18340 mg/l (Ceriodaphnia Dubia (water flea); 48 h) (static test) Algae - ErC50 : 19000 mg/l (Pseudokirchneriella subcapitata (green algae);...
- Page 29 Issue 3.2, January 2021 Page 1 of 4 SAFETY DATA SHEET HEXID A6 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 1: IDENTIFICATION OF THE SUBSTANCE/MIXTURE AND OF THE COMPANY/UNDERTAKING 1.1. Product Name Hexid A6 1.2. Supplier Applied Thermal Control Limited 39 Hayhill Industrial Estate, Barrow upon Soar, Leicestershire, LE12 8LD.
- Page 30 Issue 3.2, January 2021 Page 2 of 4 SAFETY DATA SHEET HEXID A6 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 6: ACCIDENTAL RELEASE MEASURES 6.1. Personal precautions Use personal protective equipment. Avoid contact with skin and eyes. Keep unnecessary and unprotected personnel from entering the area.
- Page 31 Issue 3.2, January 2021 Page 3 of 4 SAFETY DATA SHEET HEXID A6 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC 10: STABILITY AND REACTIVITY 10.1. Reactivity Stable under recommended storage conditions. No dangerous reaction known under conditions of normal use. 10.2.
- Page 32 Issue 3.2, January 2021 Page 4 of 4 SAFETY DATA SHEET HEXID A6 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 12: ECOLOGICAL INFORMATION 12.1. Acute toxicity Fish - LC50 : 40613 mg/l (Oncorhynchus mykiss; 96 h) (static test) Daphnia and other aquatic invertebrates - LC50 : 18340 mg/l (Ceriodaphnia Dubia (water flea); 48 h) (static test) Algae - ErC50 : 19000 mg/l (Pseudokirchneriella subcapitata (green algae);...
- Page 33 SAFETY DATA SHEET REFRIGERANT R290 Page: 1 Compilation date: 17/02/2017 Revision No: 1a Section 1: Identification of the substance/mixture and of the company/undertaking 1.1. Product identifier Product name: REFRIGERANT R290 Product code: R290 Synonyms: REFRIGERANT GRADE PROPANE 1.2. Relevant identified uses of the substance or mixture and uses advised against 1.3.
- Page 34 SAFETY DATA SHEET REFRIGERANT R290 Page: 2 sources. No smoking. P377: Leaking gas fire: Do not extinguish, unless leak can be stopped safely. P381: In case of leakage, eliminate all ignition sources. P403: Store in a well-ventilated place. P410: Protect from sunlight. 2.3.
- Page 35 SAFETY DATA SHEET REFRIGERANT R290 Page: 3 5.2. Special hazards arising from the substance or mixture Exposure hazards: Flammable. In combustion emits toxic fumes. Forms explosive air-vapour mixture. 5.3. Advice for fire-fighters Advice for fire-fighters: Wear self-contained breathing apparatus. Wear protective clothing to prevent contact with skin and eyes.
- Page 36 SAFETY DATA SHEET REFRIGERANT R290 Page: 4 DNEL/PNEC Values DNEL / PNEC No data available. 8.2. Exposure controls Engineering measures: Ensure there is sufficient ventilation of the area. Ensure lighting and electrical equipment are not a source of ignition. Respiratory protection: Respiratory protection not required. Hand protection: Protective gloves.
- Page 37 SAFETY DATA SHEET REFRIGERANT R290 Page: 5 Section 11: Toxicological information 11.1. Information on toxicological effects Toxicity values: No data available. Symptoms / routes of exposure Skin contact: There may be redness or whiteness of the skin in the area of exposure. Frost-bite may occur causing the affected area to become white and numb.
- Page 38 SAFETY DATA SHEET REFRIGERANT R290 Page: 6 Section 14: Transport information 14.1. UN number UN number: UN1978 14.2. UN proper shipping name Shipping name: PROPANE 14.3. Transport hazard class(es) Transport class: 2 14.4. Packing group 14.5. Environmental hazards Environmentally hazardous: No Marine pollutant: No 14.6.
- Page 39 SAFETY DATA SHEET REFRIGERANT R290 Page: 7 and the information referred to herein are beyond the control of National Refrigerants Ltd. National Refrigerants expressly disclaims any and all liability as to any results obtained or arising from any use of the product or reliance on such information. [final page]...
- Page 40 Section 1: Identification of the substance/ mixture and of the company/ undertaking 1.1 Product identifier Product Name CoolFlow B Inhibitor and Biocide 1.2 Relevant identified uses of the substance or mixture and uses advised against Identified uses Combined corrosion inhibitor and biocide Uses advised against This product is not recommended for any industrial, professional or consumer use...
- Page 41 Hazard statements H317 - May cause an allergic skin reaction Precuationary statements P280 - Wear protective gloves, eye and face protection P303+P361+P353 - IF ON SKIN (or hair): Take off immediately all contaminated clothing. Rinse skin with water/shower. 2.3 Other hazards Other hazards have not been identified for this product Page.
- Page 42 Eye Contact Rinse immediately with plenty of water. Remove any contact lenses and open eyelids wide apart. Continue to rinse for at least 15 minutes. Get medical attention if any discomfort continues. Page 3/12 Safety Data Sheet 4.2 Most important symptoms and effects, both acute and delayed General Information The following symptoms are listed in case of exposure to the 100% neat product.
- Page 43 Section 6: Procedure for unwanted emissions 6.1 Personal precautions, protective equipment and emergency procedures Personal precautions In the case of inadequate ventilation, use respiratory protection. Take care with spillages as surfaces may become slippery. Protective Equipment Wear protective clothing as described in Section 8 of this Safety Data Sheet. Emergency Procedures Stop leak/release if possible, to do so without risk.
- Page 44 Section 8: Exposure controls / Personal protection 8.1 Control parameters Name TWA-8 Hrs STEL-15 Min Methyl-1H-benzotriazole Not available Not available DNEL No DNEL data available. PNEC No PNEC data available. Name TWA-8 Hrs STEL-15 5-chloro-2-methyl-4-iso-thiazolin-3-one & 2-methyl-2H-isothiazol-3-one (3:1) Not available available DNEL No DNEL data available...
- Page 45 Safety Data Sheet Section 9: Physical and chemical properties 9.1 Information on basic physical and chemical properties Appearance Pink liquid Odour Faint Odour Threshold Not applicable 8.0 - 9.5 Melting point / Pour point No test data available Initial boiling point No test data available Flash point Not applicable - product contains no flammable components...
- Page 46 Section 11: Toxicological information 11.1 Information on toxicological effects Acute toxicity No toxicity testing has been carried out on this product. The hazard classification Skin Sens. 1A - H317 was determined via calculation Skin corrosion/ irritation This product is not classified as corrosive/irritating to the skin Serious eye damage/ irritation This product is not classified as damaging/irritating to the eyes Respiratory/ skin sensitisation...
- Page 47 Section 13: Advice on disposal General information Waste to be treated as controlled waste. Disposal to licensed waste disposal site in accordance with Local Waste Disposal Authority. Disposal methods Dispose of waste and residues in accordance with local authority and/or local sewage treatment plant requirements.
- Page 48 Section 16: Other information Issued by Thermal Exchange Ltd Revision Date 21/03/2018 Approved by Graham Wade Revision Comments Review in line with CLP regulation Pa11/12afety Data Sheet Hazard statements in full The following hazard statements are the hazard statements 'in full' for the components of this mixture. They are not the hazard statements associated with the final classification of this product.
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