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ATC EcoMini EM Series Installation, Operation & Service Manual

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Applied Thermal Control Ltd
39 Hayhill Industrial Estate
Installation, Operation & Service Manual
Barrow-upon-Soar, Loughborough
LE12 8LD, United Kingdom
EcoMini (EMxxn)
+44 (0) 1530 839 998
Service@thermalexchange.co.uk
Support@app-therm.com
DOCUMENT DETAILS
Date 28/AUG/2020
Author(s) MJH
Page 1 / 5
Revision 1
Opening section EMPC3
1

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  • Page 1 Applied Thermal Control Ltd 39 Hayhill Industrial Estate Installation, Operation & Service Manual Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom EcoMini (EMxxn) +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 28/AUG/2020 Author(s) MJH Page 1 / 5 Revision 1 Opening section EMPC3...

  • Page 2: Change Log

    Applied Thermal Control Ltd 39 Hayhill Industrial Estate Installation, Operation & Service Manual Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom EcoMini (EMxxn) +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 28/AUG/2020 Author(s) MJH Page 2 / 5 Revision 1 CHANGE LOG Date Revision...

  • Page 3: Product Specifications

    Applied Thermal Control Ltd 39 Hayhill Industrial Estate Installation, Operation & Service Manual Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom EcoMini (EMxxn) +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 28/AUG/2020 Author(s) MJH Page 3 / 5 Revision 1 PRODUCT SPECIFICATIONS Attribute Unit...

  • Page 4: Safety Notices

    For your safety, we draw your attention to the following warning and caution marks throughout the manual; the safe operation of an ATC chiller always remains the responsibility of the operator. This equipment is intended to be used as a liquid temperature conditioning device – it requires no external pump, nor any further manipulation of temperature.
  • Page 5 Annex J-5 200706 Conflict Minerals compliance statement Annex J-7 200715 REACH compliance statement Annex J-8 200827 POPs compliance statement Annex K-1 200623 Standard warranty terms of ATC Annex M-1 200828 Recommended spares, Mini & EcoMini Annex R-1 170621 SDS for refrigerant HFC-R134a Annex R-3 200203 SDS Hexid A4 v6.3...

  • Page 6: Document Details

    ATC cannot be held responsible for any transit damage subsequently found. As the unit is >18kg, ATC must recommend that 2 persons are used to lift by hand, or a crane. Remove the unit from its original packaging and ensure that there is no packaging left around the cooling ducts. There is no internal product packaging that requires the chiller to be opened.

  • Page 7: Site & Environmental Requirements

    Caution; Always use ATC recommended fluids in your chiller – many other anti-freeze mixtures have the potential to corrode your application and to damage seals in the chiller.

  • Page 8: Installation

    Check all joints are tight and leak free. Where this product is incorporated into other equipment, it is the responsibility of the assembler to ensure safety. Caution; Do not replace detachable mains cords with inadequately rated cords. Contact ATC for appropriately rated products.
  • Page 9 Revision 1 ECOMINI FILLING PROCEDURE The EcoMini chiller has a different fill procedure to ATC’s other products. Please read the entire passage before starting and familiarize yourself with the process. a) Check all application valves are open, including solenoid valves and variable position valves.
  • Page 10 Controller Z31GS is used as a temperature display and low temperature cutout device. It is used in conjunction with compressor RA282, whose controller PCB accepts a resistor value to control the RPM of the compressor. ATC fit a variable resistor and a fixed value resistor in series with one another to ensure the correct behavior.
  • Page 11 Applied Thermal Control Ltd Operating Manual; Controller Operation 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex E-6 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 28/AUG/2020 Author(s) AMI, MJH Page 2 / 2 Revision 1 SETTING UNIT DUTY ON SPEED DIAL The speed dial controls the duty of the compressor within the chiller.
  • Page 12 Applied Thermal Control Ltd Operating Manual; Pressure & Flow Adjustment 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex F-1 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 29/NOV/2019 Compiled by MJH Revision 1 PRESSURE AND FLOW ADJUSTMENT IN MINI CHILLER WITH CENTRIFUGAL PUMP The Mini is available with a range of pump options.
  • Page 13 Contact ATC to ensure the fluid is compatible. Rapid changes in system temperature can cause some materials to change shape at a faster rate than others. Contact ATC to discuss alternative materials Fluid seen leaking from system and parts in water circuit construction.
  • Page 14 Always clean with power supply isolated. Caution; Never blow out the condenser with compressed air. Caution; If the mains lead is lost or damaged, contact ATC who will be able to supply a replacement of the correct specification.
  • Page 15 Applied Thermal Control Ltd Operating Manual; Maintenance for Technicians 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex I-1 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 29/NOV/2019 Author(s) MJH Page 1 / 1 Revision 1 GENERIC MAINTENANCE FOR TECHNICIANS Warning;...
  • Page 16 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-1 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 6/JAN/2020 Author(s) MJH Page 1 / 1 Revision 3 EU DECLARATION OF CONFORMITY Document layout;...
  • Page 17 Applied Thermal Control (ATC) adheres to and embraces the ethical values that support our everyday activities. As an expression of these principles and ethical values, ATC adheres to the principle of responsible sourcing of components containing precious and non-precious metals and metal salts in compliance with applicable laws and regulations.
  • Page 18 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-7 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 15/JUL/2020 Author(s) MJH Page 1 / 1 Revision 1 WHAT IS THE REACH REGULATION 1907/2006? REACH is a regulation of the European Union, adopted to improve the protection of human health and the environment from the risks that can be posed by chemicals, while enhancing the competitiveness of the EU...
  • Page 19 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-8 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 27/AUG/2020 Author(s) MJH Page 1 / 1 Revision 1 WHAT IS THE POPs REGULATION 2019/1021? POPs stands for persistent organic pollutants.

  • Page 20: Warranty Terms

    ATC’s technical guidance on the web and in the product manual. On occasion, at the discretion of ATC, goods may be serviced on site FOC or a service loan unit may be supplied.
  • Page 21 Page 1 / 1 Revision 1 RECOMMENDED SPARES FOR ATC MINI (M-SERIES) AND ECOMINI (EM-SERIES) CHILLERS Recommended spares include all rotating machinery (i.e. motors, fans), all sacrificial elements (i.e. fuses) and parts that users interact with (dials, fittings). Pricing is available from sales@app-therm.com.

  • Page 22: Section 2: Hazards Identification

    SAFETY DATA SHEET according to Regulation (EU) 2015/830 Page Harp® 134a Revision Revision date 2017-06-21 SECTION 1: Identification of the substance/mixture and of the company/undertaking 1.1. Product identifier Product name Harp® 134a REACH Registration Number 01-2119459374-33 CAS No. 811-97-2 EC No. 212-377-0 1.2.

  • Page 23: Section 3: Composition/Information On Ingredients

    Page Harp® 134a Revision Revision date 2017-06-21 2.2. Label elements Signal Word Warning Hazard Statement Compressed gas: H280 - Contains gas under pressure; may explode if heated. Precautionary Statement: P410+P403 - Protect from sunlight. Store in a well-ventilated place. Storage 2.3.

  • Page 24: Section 6: Accidental Release Measures

    Page Harp® 134a Revision Revision date 2017-06-21 5.3. Advice for firefighters exposed containers. SECTION 6: Accidental release measures 6.1. Personal precautions, protective equipment and emergency procedures Ensure adequate ventilation of the working area. Avoid contact with skin and eyes. Evacuate personnel to a safe area.
  • Page 25 Page Harp® 134a Revision Revision date 2017-06-21 8.2. Exposure controls 8.2.1. Appropriate engineering Ensure adequate ventilation of the working area. controls 8.2.2. Individual protection Wear protective clothing. measures Eye / face protection Approved safety goggles. Skin protection - Wear suitable gloves. Handprotection Skin protection - Other Wear suitable protective clothing.
  • Page 26 Page Harp® 134a Revision Revision date 2017-06-21 9.2. Other information VOC (Volatile organic Not relevant compounds) Conductivity No data available Surface tension No data available Gas group No data available Benzene Content No data available Lead content No data available SECTION 10: Stability and reactivity 10.1.

  • Page 27: Section 13: Disposal Considerations

    Page Harp® 134a Revision Revision date 2017-06-21 12.1. Toxicity No data available 12.2. Persistence and degradability Not readily biodegradable. 12.3. Bioaccumulative potential Does not bioaccumulate. Partition coefficient Harp® 134a No data available 12.4. Mobility in soil No data is available on this product. 12.5.
  • Page 28 Page Harp® 134a Revision Revision date 2017-06-21 14.5. Environmental hazards Environmental hazards Marine pollutant 14.6. Special precautions for user No data is available on this product. 14.7. Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code No data is available on this product.
  • Page 29 Issue 6.3, January 2020 Page 1 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 1: IDENTIFICATION OF THE SUBSTANCE/MIXTURE AND OF THE COMPANY/UNDERTAKING 1.1. Product Name Hexid A4 1.2. Supplier Applied Thermal Control Limited 39 Hayhill Industrial Estate, Barrow upon Soar, Leicestershire, LE12 8LD.

  • Page 30: Personal Precautions

    Issue 6.3, January 2020 Page 2 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 6: ACCIDENTAL RELEASE MEASURES 6.1. Personal precautions Use personal protective equipment. Avoid contact with skin and eyes. Keep unnecessary and unprotected personnel from entering the area.

  • Page 31: Section 10: Stability And Reactivity

    Issue 6.3, January 2020 Page 3 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 10: STABILITY AND REACTIVITY 10.1. Reactivity Stable under recommended storage conditions. No dangerous reaction known under conditions of normal use.
  • Page 32 Issue 6.3, January 2020 Page 4 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 12: ECOLOGICAL INFORMATION 12.1. Acute toxicity Fish - LC50 : 40613 mg/l (Oncorhynchus mykiss; 96 h) (static test) Daphnia and other aquatic invertebrates - LC50 : 18340 mg/l (Ceriodaphnia Dubia (water flea); 48 h) (static test) Algae - ErC50 : 19000 mg/l (Pseudokirchneriella subcapitata (green algae);...

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