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Applied Thermal Control Ltd
39 Hayhill Industrial Estate
Installation, Operation & Service Manual
Barrow-upon-Soar, Loughborough
LE12 8LD, United Kingdom
A01
+44 (0) 1530 839 998
Service@thermalexchange.co.uk
Support@app-therm.com
DOCUMENT DETAILS
Date 11/MAR/2022
Author(s) MJH
Page 1 / 5
Revision 1
Opening section A01
1
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Summary of Contents for ATC A01
- Page 1 Applied Thermal Control Ltd 39 Hayhill Industrial Estate Installation, Operation & Service Manual Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 11/MAR/2022 Author(s) MJH Page 1 / 5 Revision 1 Opening section A01...
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Page 2: Change Log
Installation, Operation & Service Manual Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 11/MAR/2022 Author(s) MJH Page 2 / 5 Revision 1 CHANGE LOG Date Revision Page ref Change 11/MAR/2022 First release Opening section A01... -
Page 3: Product Specifications
Water system approved fuse protected pump motor. Overcurrent protection Standard, via L1/L2 fuses Overcurrent fault-cleared Fuse replacement restart mode Interlock-restored restart mode Automatic Emergency off Not present 2 year parts, 1 year labour Warranty options Enhanced warranty options Opening section A01... -
Page 4: Safety Notices
Warning symbols can be found on the unit. Ensure you have read through all warnings before starting the unit. The safe operation of ATC products always remains the responsibility of the operator. This equipment is intended to be used as a liquid temperature conditioning device – it requires no external pump, nor any further manipulation of temperature. - Page 5 Specific technical product information is provided in the following series of annexes. Annex A-1 220310 Shipping & Unpacking - Crane or forklift not typically necessary Annex B-2 220311 Site & Environmental Requirements for A01,03,08,12-Series Annex C-1 220311 Installation - Generic air-cooled with Pushfit or CPC adapters Annex D-3 201007 Fluid Handling &...
- Page 6 Please check that both the packaging and the unit are undamaged. If there is any doubt, it is vital that you inform both ATC and the carrier. There are no hidden shipping bolts or other fixings. You should inspect the packaging for signs of transit damage before signing for the unit, and if possible, unpack the unit before signing.
- Page 7 Allow maintenance access points on top and side panels to be removed. d) Allow process to take place – A01/A03 air-on face is the front of unit – 0.5m is recommended – the coolest, cleanest air that can be provided will improve performance. A08/A12 air-on face is the right - hand side.
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Page 8: Hose Recommendations
Applied Thermal Control Ltd Operating Manual; Installation 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex C-1 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 11/MAR/2022 Author(s) MJH Page 1 / 2 Revision 2 INSTALLATION FOR AIR-COOLED UNITS WITH PUSHFIT OR QUICK-RELEASE ADAPTERS This guide applies to the following product groups;... - Page 9 Applied Thermal Control Ltd Operating Manual; Installation 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex C-1 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 11/MAR/2022 Author(s) MJH Page 2 / 2 Revision 2 BACKFILLING In situations where the chiller is situated physically lower than the application being cooled, fluid will apply pressure to the water circuit of the product.
- Page 10 Applied Thermal Control Ltd Operating Manual; Fluid Handling Procedures 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex D-3 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 7/OCT/2020 Author(s) LW, MJH Page 1 / 1 Revision 1 FILLING A SYSTEM a) Check all application valves are open, including solenoid valves and variable position valves.
- Page 11 ATC do not make unregulated water-to-water heat exchangers. In a refrigerated system, such at ATC’s KTR family, there is a valve that limits the lowest temperature the chiller can reach. These valves are robust and maintain their regulating ability over the lifetime of the product.
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Page 12: General Navigation
Push the return button for more than 5 seconds. The upper display will show PASS while the lower display will show 0. Using up and down buttons set the programmed password – full access is granted by entering ‘40’. ATC are not responsible for damage either to the chiller or the connected equipment as a result of changing parameters without ATC’s oversight. - Page 13 This annex describes ATC’s default settings and how to adjust the system. REPRESENTATIVE COMPONENT LAYOUT & FUNCTIONS It is important to understand the basic principle that all else being equal, higher flow results in a higher demand for pressure to overcome forces of friction and viscosity.
- Page 14 Rapid changes in system temperature can cause some materials to change Fluid seen leaking from shape at a faster rate than others and open leak paths. Contact ATC to discuss system alternative materials and parts in water circuit construction if your temperature range goes beyond the standard for this product range.
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Page 15: Document Details
Always clean with power supply isolated. Caution; Never blow out the condenser with compressed air. Caution; If the mains lead is lost or damaged, contact ATC who will be able to supply a replacement of the correct specification. - Page 16 Applied Thermal Control Ltd Operating Manual; Maintenance for Technicians 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex I-7 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 10/MAR/2022 Author(s) MJH Page 1 / 1 Revision 1 GENERIC MAINTENANCE FOR TECHNICIANS Warning;...
- Page 17 Applied Thermal Control (ATC) adheres to and embraces the ethical values that support our everyday activities. As an expression of these principles and ethical values, ATC adheres to the principle of responsible sourcing of components containing precious and non-precious metals and metal salts in compliance with applicable laws and regulations.
- Page 18 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-6 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 12/FEB/2021 Author(s) MJH Page 1 / 1 Revision 2 EU DECLARATION OF CONFORMITY Document layout;...
- Page 19 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-7 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 03/FEB/2021 Author(s) MJH Page 1 / 1 Revision 01 WHAT IS THE REACH REGULATION 1907/2006? REACH is a regulation of the European Union, adopted to improve the protection of human health and the environment from the risks that can be posed by chemicals, while enhancing the competitiveness of the EU...
- Page 20 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-8 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 03/FEB/2021 Author(s) MJH Page 1 / 1 Revision 01 WHAT IS THE POPs REGULATION 2019/1021? POPs stands for persistent organic pollutants.
- Page 21 (EEE). RoHS compliance has been required for many years, however in 2014 it became a mandatory requirement under CE Marking. ATC products do not clearly fall within any of the existing categories of equipment, but as of 23/JUL/2019, all EEE not covered falls within scope of the directive. In contrast to RoHS 1, RoHS 2 is a CE marking Directive, and requires, for finished EEE, the use of the CE mark on the product to show compliance.
- Page 22 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-17 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 10/MAR/2022 Author(s) MJH Page 1 / 1 Revision 1 UKCA DECLARATION OF CONFORMITY (DoC) Demand The Product Safety and Metrology etc.
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Page 23: Warranty Terms
ATC’s technical guidance on the web and in the product manual. On occasion, at the discretion of ATC, goods may be serviced on site FOC or a service loan unit may be supplied. - Page 24 Revision 3 RECOMMENDED SPARES FOR A-SERIES Recommended spares include all rotating machinery (i.e. motors, fans), all sacrificial elements (i.e. fuses) and parts that users interact with (dials, fittings). Pricing is available from sales@app-therm.com. A01 (MA485 CHASSIS) Description EA770 Appliance inlet module CORDSET –...
- Page 25 Applied Thermal Control Ltd Operating Manual; Recommended Spares 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex M-7 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 11/MAR/2022 Author(s) MJH Page 2 / 2 Revision 3 A08NS420 ADDITIONAL PARTS Description Fans –...
- Page 26 Issue 6.4, January 2022 Page 1 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 1: IDENTIFICATION OF THE SUBSTANCE/MIXTURE AND OF THE COMPANY/UNDERTAKING 1.1. Product Name Hexid A4 1.2. Supplier Applied Thermal Control Limited 39 Hayhill Industrial Estate, Barrow upon Soar, Leicestershire, LE12 8LD.
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Page 27: Section 6: Accidental Release Measures
Issue 6.4, January 2022 Page 2 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 6: ACCIDENTAL RELEASE MEASURES 6.1. Personal precautions Use personal protective equipment. Avoid contact with skin and eyes. Keep unnecessary and unprotected personnel from entering the area. -
Page 28: Section 10: Stability And Reactivity
Issue 6.4, January 2022 Page 3 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC 9.10 Specific Heat Capacity 3.78kJ/kg °K 9.11 Viscosity, Kinetic, at 25°C 3.51mPa.s SECTION 10: STABILITY AND REACTIVITY 10.1. Reactivity Stable under recommended storage conditions. No dangerous reaction known under conditions of normal use. - Page 29 Issue 6.4, January 2022 Page 4 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 12: ECOLOGICAL INFORMATION 12.1. Acute toxicity Fish - LC50 : 40613 mg/l (Oncorhynchus mykiss; 96 h) (static test) Daphnia and other aquatic invertebrates - LC50 : 18340 mg/l (Ceriodaphnia Dubia (water flea); 48 h) (static test) Algae - ErC50 : 19000 mg/l (Pseudokirchneriella subcapitata (green algae);...
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