ATC R Series Installation, Operation & Service Manual
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ATC R Series Installation, Operation & Service Manual

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Applied Thermal Control Ltd
39 Hayhill Industrial Estate
Installation, Operation & Service Manual
Barrow-upon-Soar, Loughborough
LE12 8LD, United Kingdom
R10 / R20
+44 (0) 1530 839 998
Service@thermalexchange.co.uk
Support@app-therm.com
DOCUMENT DETAILS
Date 9/MAR/2022
Compiled by MJH
Page 1 / 6
Revision 1
Opening section R10 R20
1

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  • Page 1 Applied Thermal Control Ltd 39 Hayhill Industrial Estate Installation, Operation & Service Manual Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom R10 / R20 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/MAR/2022 Compiled by MJH Page 1 / 6 Revision 1 Opening section R10 R20...

  • Page 2: Change Log

    Applied Thermal Control Ltd 39 Hayhill Industrial Estate Installation, Operation & Service Manual Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom R10 / R20 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/MAR/2022 Compiled by MJH Page 2 / 6 Revision 1 CHANGE LOG Date...

  • Page 3: Product Specifications

    Applied Thermal Control Ltd 39 Hayhill Industrial Estate Installation, Operation & Service Manual Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom R10 / R20 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/MAR/2022 Compiled by MJH Page 3 / 6 Revision 1 PRODUCT SPECIFICATIONS Attribute...

  • Page 4: Performance Curves

    Applied Thermal Control Ltd 39 Hayhill Industrial Estate Installation, Operation & Service Manual Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom R10 / R20 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/MAR/2022 Compiled by MJH Page 4 / 6 Revision 1 PERFORMANCE CURVES Opening section R10 R20...

  • Page 5: Safety Notices

    For your safety, we draw your attention to the following warning and caution marks throughout the manual; the safe operation of an ATC chiller always remains the responsibility of the operator. This equipment is intended to be used as a liquid temperature conditioning device – it requires no external pump, nor any further manipulation of temperature.
  • Page 6 Annex J-10 201111 EU Compliance Statement - RoHS Annex J-12 210830 UKCA DoC - R-series Annex J-13 210830 EU DoC - R-series Annex K-1 200623 Standard warranty terms of ATC Annex M-9 220309 Recommended spares, R10 & R20 Annex R-1 170621 SDS Refrigerant HFC-R134a Annex R-2 120701 SDS Refrigerant HFC-R407C Annex R-3 200203 SDS Hexid A4 v6.4...
  • Page 7 As the unit is >18kg, ATC must recommend that 2 persons are used to lift by hand, or a crane. Remove the unit from its original packaging and ensure that there is no packaging left around the cooling ducts.
  • Page 8 6U high unit and R20 is an 8U high unit. Both units are 560mm deep. Both units require 4-off end user- supplied M6 bolts to secure to rack cabinet upright rails. ATC strongly recommends the use of support guides that run from the front upright rail to the back upright rail of the rack cabinet to support the weight of the chiller.

  • Page 9: Hose Recommendations

    Applied Thermal Control Ltd Operating Manual; Installation 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex C-2 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/MAR/2022 Author(s) MJH Page 1 / 2 Revision 3 INSTALLATION FOR WATER-COOLED UNITS WITH 1/2" BSPPF FITTINGS This guide applies to the following product groups;...
  • Page 10 Applied Thermal Control Ltd Operating Manual; Installation 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex C-2 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/MAR/2022 Author(s) MJH Page 2 / 2 Revision 3 BACKFILLING In situations where the chiller is situated physically lower than the application being cooled, fluid will apply pressure to the water circuit of the product.
  • Page 11 Applied Thermal Control Ltd Operating Manual; Installation 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex C-6 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/MAR/2022 Author(s) MJH Page 1 / 2 Revision 2 INSTALLATION FOR AIR-COOLED UNITS WITH 1/2" BSPPF FITTINGS This guide applies to the following product groups;...
  • Page 12 Applied Thermal Control Ltd Operating Manual; Installation 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex C-6 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/MAR/2022 Author(s) MJH Page 2 / 2 Revision 2 BACKFILLING In situations where the chiller is situated physically lower than the application being cooled, fluid will apply pressure to the water circuit of the product.
  • Page 13 Applied Thermal Control Ltd Operating Manual; Fluid Handling Procedures 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex D-3 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 7/OCT/2020 Author(s) LW, MJH Page 1 / 1 Revision 1 FILLING A SYSTEM a) Check all application valves are open, including solenoid valves and variable position valves.
  • Page 14 Push the return button for more than 5 seconds. The upper display will show PASS while the lower display will show 0. Using up and down buttons set the programmed password – full access is granted by entering ‘40’. ATC are not responsible for damage either to the chiller or the connected equipment as a result of changing parameters without ATC’s oversight.
  • Page 15 Applied Thermal Control Ltd Operating Manual; Controller Operation 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex E-15C +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 16/SEP/2021 Author(s) WE Page 1 / 2 Revision 1 STANDARD KT THRU K12 PROGRAM PURPOSE Internal part number EA894 Manufacturer part number KR1 1) STANDARD PROGRAM FOR KT THRU K12...
  • Page 16 Applied Thermal Control Ltd Operating Manual; Controller Operation 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex E-15C +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 16/SEP/2021 Author(s) WE Page 2 / 2 Revision 1 Group ‘tin’ Group ‘PrG’...
  • Page 17 This annex describes ATC’s default settings and how to adjust the system. It is important to understand the basic principle that all else being equal, higher flow results in a higher demand for pressure.
  • Page 18 PRV where all flow is bypassed. 14) Refer to points 5) and 6) above to adjust if required – contact ATC if you’re unsure over whether your desired setting is reasonable for the product you have.
  • Page 19 Do not confuse this with condensation from cold parts of the fridge. Fluid collecting or leaking Review the chemical compatibility of your fluid with the chiller. Contact ATC if you are unsure. Check fan spins freely and that condenser is clear of debris.
  • Page 20 Do not confuse this with condensation from cold parts of the fridge. Fluid collecting or leaking Review the chemical compatibility of your fluid with the chiller. Contact ATC if you are unsure. Excess thermal load applied. Assess whether the ambient temperature is too high.

  • Page 21: Document Details

    Always clean with power supply isolated. Caution; Never blow out the condenser with compressed air. Caution; If the mains lead is lost or damaged, contact ATC who will be able to supply a replacement of the correct specification.
  • Page 22 Caution: Failure to carry out service at the specified intervals may permanently damage your equipment. Caution: If the mains wiring becomes damaged, contact ATC or a qualified electrician who will be able to supply a replacement of the correct specification.
  • Page 23 Applied Thermal Control Ltd Operating Manual; Maintenance for Technicians 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex I-1 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 30/AUG/2021 Author(s) MJH Page 1 / 1 Revision 3 GENERIC MAINTENANCE FOR TECHNICIANS Warning;...
  • Page 24 Applied Thermal Control (ATC) adheres to and embraces the ethical values that support our everyday activities. As an expression of these principles and ethical values, ATC adheres to the principle of responsible sourcing of components containing precious and non-precious metals and metal salts in compliance with applicable laws and regulations.
  • Page 25 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-7 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 03/FEB/2021 Author(s) MJH Page 1 / 1 Revision 01 WHAT IS THE REACH REGULATION 1907/2006? REACH is a regulation of the European Union, adopted to improve the protection of human health and the environment from the risks that can be posed by chemicals, while enhancing the competitiveness of the EU...
  • Page 26 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-8 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 03/FEB/2021 Author(s) MJH Page 1 / 1 Revision 01 WHAT IS THE POPs REGULATION 2019/1021? POPs stands for persistent organic pollutants.
  • Page 27 (EEE). RoHS compliance has been required for many years, however in 2014 it became a mandatory requirement under CE Marking. ATC products do not clearly fall within any of the existing categories of equipment, but as of 23/JUL/2019, all EEE not covered falls within scope of the directive. In contrast to RoHS 1, RoHS 2 is a CE marking Directive, and requires, for finished EEE, the use of the CE mark on the product to show compliance.
  • Page 28 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-12 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 30/AUG/2021 Author(s) MJH Page 1 / 1 Revision 1 UKCA DECLARATION OF CONFORMITY (DoC) Demand The Product Safety and Metrology etc.
  • Page 29 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-13 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 30/AUG/2021 Author(s) MJH Page 1 / 1 Revision 1 EU DECLARATION OF CONFORMITY Document layout;...

  • Page 30: Warranty Terms

    ATC’s technical guidance on the web and in the product manual. On occasion, at the discretion of ATC, goods may be serviced on site FOC or a service loan unit may be supplied.
  • Page 31 Applied Thermal Control Ltd Operating Manual; Recommended Spares 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex M-9 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/MAR/2022 Author(s) MJH Page 1 / 1 Revision 2 RECOMMENDED SPARES FOR R10 & R20 Recommended spares include all rotating machinery (i.e.

  • Page 32: Section 2: Hazards Identification

    SAFETY DATA SHEET according to Regulation (EU) 2015/830 Page Harp® 134a Revision Revision date 2017-06-21 SECTION 1: Identification of the substance/mixture and of the company/undertaking 1.1. Product identifier Product name Harp® 134a REACH Registration Number 01-2119459374-33 CAS No. 811-97-2 EC No. 212-377-0 1.2.

  • Page 33: Section 3: Composition/Information On Ingredients

    Page Harp® 134a Revision Revision date 2017-06-21 2.2. Label elements Signal Word Warning Hazard Statement Compressed gas: H280 - Contains gas under pressure; may explode if heated. Precautionary Statement: P410+P403 - Protect from sunlight. Store in a well-ventilated place. Storage 2.3.

  • Page 34: Section 6: Accidental Release Measures

    Page Harp® 134a Revision Revision date 2017-06-21 5.3. Advice for firefighters exposed containers. SECTION 6: Accidental release measures 6.1. Personal precautions, protective equipment and emergency procedures Ensure adequate ventilation of the working area. Avoid contact with skin and eyes. Evacuate personnel to a safe area.

  • Page 35: Section 9: Physical And Chemical Properties

    Page Harp® 134a Revision Revision date 2017-06-21 8.2. Exposure controls 8.2.1. Appropriate engineering Ensure adequate ventilation of the working area. controls 8.2.2. Individual protection Wear protective clothing. measures Eye / face protection Approved safety goggles. Skin protection - Wear suitable gloves. Handprotection Skin protection - Other Wear suitable protective clothing.

  • Page 36: Section 10: Stability And Reactivity

    Page Harp® 134a Revision Revision date 2017-06-21 9.2. Other information VOC (Volatile organic Not relevant compounds) Conductivity No data available Surface tension No data available Gas group No data available Benzene Content No data available Lead content No data available SECTION 10: Stability and reactivity 10.1.

  • Page 37: Section 13: Disposal Considerations

    Page Harp® 134a Revision Revision date 2017-06-21 12.1. Toxicity No data available 12.2. Persistence and degradability Not readily biodegradable. 12.3. Bioaccumulative potential Does not bioaccumulate. Partition coefficient Harp® 134a No data available 12.4. Mobility in soil No data is available on this product. 12.5.

  • Page 38: Section 15: Regulatory Information

    Page Harp® 134a Revision Revision date 2017-06-21 14.5. Environmental hazards Environmental hazards Marine pollutant 14.6. Special precautions for user No data is available on this product. 14.7. Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code No data is available on this product.
  • Page 39 SAFETY DATA SHEET According to Regulation (EC) No.1907/2006 ® HARP R407C Version: CLP01 Date: July 2012 Page 1 of 8 1. Identification of the substance / preparation and company / undertaking Product name R407C REACH registration numbers 1,1,1,2-Tetrafluoroethane 01-2119459374-33 Pentafluoroethane 01-2119485636-25 Difluoromethane Deadline not yet expired...
  • Page 40 SAFETY DATA SHEET According to Regulation (EC) No.1907/2006 ® HARP R407C Version: CLP01 Date: July 2012 Page 2 of 8 3. Composition / information on ingredients Concentration Substance name CAS No. EC No. Concentration 1,1,1,2-Tetrafluoroethane (R134a) 811-97-2 212-377-0 ca. 52% Pentafluoroethane (R125) 354-33-6 206-557-8...
  • Page 41 SAFETY DATA SHEET According to Regulation (EC) No.1907/2006 ® HARP R407C Version: CLP01 Date: July 2012 Page 3 of 8 Specific hazards arising from the The product is not flammable. Chemical Hazardous decomposition products formed under fire conditions. Special protective actions for Fire- Wear self-contained breathing apparatus and protective suit Fighters Wear chemical resistant oversuit...
  • Page 42 SAFETY DATA SHEET According to Regulation (EC) No.1907/2006 ® HARP R407C Version: CLP01 Date: July 2012 Page 4 of 8 8. Exposure controls / personal protection Control parameters Exposure limit values Substance Harp acceptable exposure limit EH40 workplace exposure limits 1,1,1,2-Tetrafluoroethane TWA = 1000 ppm TWA = 1000 ppm / 4240 mg/m...
  • Page 43 SAFETY DATA SHEET According to Regulation (EC) No.1907/2006 ® HARP R407C Version: CLP01 Date: July 2012 Page 5 of 8 Explosive properties Not explosive Vapour pressure 10.35 bar at 20 21.94 bar at 50 C (Pentafluoroethane) Vapour density 3.45 Density Not applicable Relative density 1.17 at 20...
  • Page 44 SAFETY DATA SHEET According to Regulation (EC) No.1907/2006 ® HARP R407C Version: CLP01 Date: July 2012 Page 6 of 8 12. Ecological information Toxicity Fishes Brachydanio rerio LC50 96 h >200 mg/l 1,1,1,3,3- pentafluorobutane Fishes Brachydanio rerio LC50 96 h Ca.
  • Page 45 SAFETY DATA SHEET According to Regulation (EC) No.1907/2006 ® HARP R407C Version: CLP01 Date: July 2012 Page 7 of 8 IMDG UN number UN 3340 Class IMDG-Labels 2.2 - Non-flammable, non-toxic gas HI/UN No. 3340 F-C, S-V Proper shipping name REFRIGERANT GAS R407C UN number UN 3340...
  • Page 46 SAFETY DATA SHEET According to Regulation (EC) No.1907/2006 ® HARP R407C Version: CLP01 Date: July 2012 Page 8 of 8 16. Other information Full text of H-Statements referred to under section 3 H220 Extremely flammable gas H280 Contains gas under pressure; may explode if heated This datasheet was prepared in accordance with Regulation (EC) No.
  • Page 47 Issue 6.4, January 2022 Page 1 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 1: IDENTIFICATION OF THE SUBSTANCE/MIXTURE AND OF THE COMPANY/UNDERTAKING 1.1. Product Name Hexid A4 1.2. Supplier Applied Thermal Control Limited 39 Hayhill Industrial Estate, Barrow upon Soar, Leicestershire, LE12 8LD.

  • Page 48: Personal Precautions

    Issue 6.4, January 2022 Page 2 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 6: ACCIDENTAL RELEASE MEASURES 6.1. Personal precautions Use personal protective equipment. Avoid contact with skin and eyes. Keep unnecessary and unprotected personnel from entering the area.
  • Page 49 Issue 6.4, January 2022 Page 3 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC 9.10 Specific Heat Capacity 3.78kJ/kg °K 9.11 Viscosity, Kinetic, at 25°C 3.51mPa.s SECTION 10: STABILITY AND REACTIVITY 10.1. Reactivity Stable under recommended storage conditions. No dangerous reaction known under conditions of normal use.
  • Page 50 Issue 6.4, January 2022 Page 4 of 4 SAFETY DATA SHEET HEXID A4 HEAT TRANSFER FLUID Conforming to Directive 1907/2006/EC SECTION 12: ECOLOGICAL INFORMATION 12.1. Acute toxicity Fish - LC50 : 40613 mg/l (Oncorhynchus mykiss; 96 h) (static test) Daphnia and other aquatic invertebrates - LC50 : 18340 mg/l (Ceriodaphnia Dubia (water flea); 48 h) (static test) Algae - ErC50 : 19000 mg/l (Pseudokirchneriella subcapitata (green algae);...

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R10R20

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