ATC XF050 Installation, Operation & Service Manual
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ATC XF050 Installation, Operation & Service Manual

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Applied Thermal Control Ltd
39 Hayhill Industrial Estate
Installation, Operation & Service Manual
Barrow-upon-Soar, Loughborough
LE12 8LD, United Kingdom
XF050 / XF085 / XF120
+44 (0) 1530 839 998
Service@thermalexchange.co.uk
Support@app-therm.com
DOCUMENT DETAILS
Date 9/JUN/2022
Author(s) MJH
Page 1 / 5
Revision 1
Opening section XF050, 085, 120
1

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Summary of Contents for ATC XF050

  • Page 1 Applied Thermal Control Ltd 39 Hayhill Industrial Estate Installation, Operation & Service Manual Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom XF050 / XF085 / XF120 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/JUN/2022 Author(s) MJH Page 1 / 5...

  • Page 2: Change Log

    Applied Thermal Control Ltd 39 Hayhill Industrial Estate Installation, Operation & Service Manual Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom XF050 / XF085 / XF120 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/JUN/2022 Author(s) MJH Page 2 / 5...

  • Page 3: Product Specifications - Overview

    Applied Thermal Control Ltd 39 Hayhill Industrial Estate Installation, Operation & Service Manual Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom XF050 / XF085 / XF120 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/JUN/2022 Author(s) MJH Page 3 / 5 Revision 1 PRODUCT SPECIFICATIONS –...

  • Page 4: Safety Notices

    Warning symbols can be found on the unit. Ensure you have read through all warnings before starting the unit. The safe operation of ATC products always remains the responsibility of the operator. This equipment is intended to be used as a liquid temperature conditioning device – it requires no external pump, nor any further manipulation of temperature.
  • Page 5 Annex C-9 220609 Installation - Generic water-cooled with 1.5inch fittings Annex D-4 201124 Fluid Handling & Startup Procedures - Anti-backfill mechanism Annex D-8 220610 Fluid Handling & Startup Procedures - XF050 085 120 Annex E-5 210301 KR3 - how to use...
  • Page 6 There is no internal product packaging that requires the product to be opened. As the unit weighs >60kg, it must be lifted with a forklift or a crane. ATC highly recommends that it is not manually lifted, and that safe slinging and lifting practices are adhered to.
  • Page 7 As a starting point, ATC XF-series products are engineered to 10’K deltas with nominal flowrates. Take the XF050; nominal flow of 80L/min on both the house and process circuits will allow the unit to achieve 50kW capacity with temperatures of +10°C house inlet, +20°C process delivery and +30°C process return.
  • Page 8 Page 2 / 2 Revision 1 Caution: Always use ATC recommended fluids in your chiller – many sealing compounds and materials are present and unapproved fluids have the potential to corrode your application and damage seals. Caution; Do not use inadequately rated wiring. Consult an electrician if you are unsure.

  • Page 9: Hose Recommendations

    Applied Thermal Control Ltd Operating Manual; Installation 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex C-9 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/JUN/2022 Author(s) MJH Page 1 / 2 Revision 1 INSTALLATION FOR WATER-COOLED UNITS WITH 1-1/2" BSPPF FITTINGS This guide applies to the following product groups;...
  • Page 10 Applied Thermal Control Ltd Operating Manual; Installation 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex C-9 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 9/JUN/2022 Author(s) MJH Page 2 / 2 Revision 1 BACKFILLING In situations where the chiller/cooler is situated physically lower than the application being cooled, fluid will apply pressure to the water circuit of the product.
  • Page 11 Applied Thermal Control Ltd Operating Manual; Fluid Handling & Startup Procedures 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex D-4 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 03/FEB/2020 Author(s) MJH, LW Page 1 / 1 Revision 1 LIMITATION OF SINGLE SWITCHING POINT In a system with a single level switch, there is only one point the water level must be above in order to have the...
  • Page 12 Without quick release connectors, fluid will leave the unit under gravity. There may still be a small amount of fluid in the system; ATC recommend re-fitting the red plastic blanking plugs to prevent fluid escaping during movement of the cooler.
  • Page 13 Push the return button for more than 5 seconds. The upper display will show PASS while the lower display will show 0. Using up and down buttons set the programmed password – full access is granted by entering ‘40’. ATC are not responsible for damage either to the chiller or the connected equipment as a result of changing parameters without ATC’s oversight.
  • Page 14 Date 27/MAY/2022 Author(s) MJH Page 1 / 2 Revision 2 XF050 / XF085 / XF120 STANDARD PROGRAM PURPOSE Internal part number 61-591 Manufacturer part number Ascon Tecnologic KR3 1) Set o/p1 to drive Belimo 0-10Vdc analogue water valve for cooling duty.
  • Page 15 Pr.E2 Pr.S3 Pr.G3 Pr.t3 Pr.b3 Pr.E3 Pr.S4 Pr.G4 Pr.t4 Pr.b4 Pr.E4 Pr.St Group ‘COn’ Group ‘CAL’ Setting Value Setting Value Co.tY AL.P UoLt AL.o !TEST RIG! AH.P 999.9 h.Job AH.o !TEST RIG! t.Job Annex E-5P 220527 KR3 Program XF050,085,120 standard...
  • Page 16 This annex describes ATC’s default settings and how to adjust the system. REPRESENTATIVE COMPONENT LAYOUT & FUNCTIONS (IMAGE BELOW FROM EM05) It is important to understand the basic principle that all else being equal, higher flow results in a higher demand for pressure to overcome forces of friction and viscosity.
  • Page 17 Author(s) MJH Page 2 / 2 Revision 2 ADDITIONAL REPRESENTATIVE LAYOUT (IMAGE BELOW FROM XF050) With the following exceptions, the numbered descriptions apply as per page 1; Temperature sensor – as per page 1. Pressure gauge connection – normally routed to front panel.

  • Page 18: Document Details

    Applied Thermal Control Ltd Operating Manual; Troubleshooting 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex G-5 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Doc. Date 19/FEB/2020 Author(s) MJH Page 1 / 1 Revision 2 APPLICATION This guide may apply to your issue if you have a chiller using an Ascon Tecnologic controller, and the display is currently showing dashes (- - - -) instead of temperature values.
  • Page 19 Rapid changes in system temperature can cause some materials to change system shape at a different rate to others and open leak paths. Contact ATC to discuss alternative materials and parts in water circuit construction if your temperature range goes beyond the standard for this product range.

  • Page 20: Control Strategy

    The actuator is driven by a standard modulating signal of 0-10Vdc and moves to the position defined by the signal from ATC’s process control. Measuring voltage across terminal ‘U’ and ground provides a feedback signal for the actuator position.
  • Page 21 Caution: Failure to carry out service at the specified intervals may permanently damage your equipment. Caution: If the mains wiring becomes damaged, contact ATC or a qualified electrician who will be able to supply a replacement of the correct specification.
  • Page 22 Applied Thermal Control Ltd Operating Manual; Maintenance for Technicians 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex I-5 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 2/MAR/2021 Author(s) MJH Page 1 / 1 Revision 2 MAINTENANCE FOR TECHNICIANS;...
  • Page 23 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-3 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 6/APR/2022 Author(s) MJH Page 1 / 1 Revision 1 EU DECLARATION OF CONFORMITY Document layout;...
  • Page 24 Applied Thermal Control (ATC) adheres to and embraces the ethical values that support our everyday activities. As an expression of these principles and ethical values, ATC adheres to the principle of responsible sourcing of components containing precious and non-precious metals and metal salts in compliance with applicable laws and regulations.
  • Page 25 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-7 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 03/FEB/2021 Author(s) MJH Page 1 / 1 Revision 01 WHAT IS THE REACH REGULATION 1907/2006? REACH is a regulation of the European Union, adopted to improve the protection of human health and the environment from the risks that can be posed by chemicals, while enhancing the competitiveness of the EU...
  • Page 26 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-8 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 03/FEB/2021 Author(s) MJH Page 1 / 1 Revision 01 WHAT IS THE POPs REGULATION 2019/1021? POPs stands for persistent organic pollutants.
  • Page 27 (EEE). RoHS compliance has been required for many years, however in 2014 it became a mandatory requirement under CE Marking. ATC products do not clearly fall within any of the existing categories of equipment, but as of 23/JUL/2019, all EEE not covered falls within scope of the directive. In contrast to RoHS 1, RoHS 2 is a CE marking Directive, and requires, for finished EEE, the use of the CE mark on the product to show compliance.
  • Page 28 Applied Thermal Control Ltd Operating Manual; Declarations & Approvals 39 Hayhill Industrial Estate Barrow-upon-Soar, Loughborough LE12 8LD, United Kingdom Annex J-19 +44 (0) 1530 839 998 Service@thermalexchange.co.uk Support@app-therm.com DOCUMENT DETAILS Date 10/JUN/2022 Author(s) MJH Page 1 / 1 Revision 1 UKCA DECLARATION OF CONFORMITY (DoC) Demand The Product Safety and Metrology etc.

  • Page 29: Warranty Terms

    ATC’s technical guidance on the web and in the product manual. On occasion, at the discretion of ATC, goods may be serviced on site FOC or a service loan unit may be supplied.
  • Page 30 (see below left) OR direct connection to terminal blocks (see below right). Where a D connector is provided, the female gender (ATC PN EA096) is supplied in all cases. If male pins are required, we recommend using a male-to-male gender-changer connector (ATC PN EA853). Pin numbers are clearly marked on the molding.
  • Page 31 Page 1 / 2 Revision 2 RECOMMENDED SPARES FOR XF050 / XF085 / XF120 & THEIR NON-STANDARD VARIANTS Recommended spares include all rotating machinery (i.e. motors, fans), all sacrificial elements (i.e. fuses), all major electrical components (i.e. overloads), sensors (i.e. pressure switches, PT100s) and parts that users interact with (dials, fittings).
  • Page 32 SWITCH-rotary, head 22mm 2 position stay put 70-150 VALVE-brass, gate 1/2" BSP 60-051 OVERLOAD-thermo mag 3 phase, 7-10A 60-813/C LAMP-round, 22mm LED, 24Vac/dc, red 62-7174 CONNECTOR-plug, 4 pin 10A, 600V 62-7175 CONNECTOR-housing Latched Annex M-2 220610 Recommended spares, XF050,085,120 & NSs...

This manual is also suitable for:

Xf085Xf120

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