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INSTRUCTIONS–PARTS LIST
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
INSTRUCTIONS
Fire-Ball and President
Lubrication Pumps for
Automatic Lubrication Systems
Units for Heavy Grease
50:1 Ratio Fire-Ball Pumps: 5000 psi (35 MPa, 350 bar) Maximum Working Pressure
75:1 Ratio President Pumps: 7500 psi (52 MPa, 517 bar) Maximum Working Pressure
Part No.
Pump
240–848
75:1 President
240–854
50:1 Fire-Ball
240–857
50:1 Fire-Ball
*
Follow plate is an option for all units and must be ordered separately.
Includes container.
WARNING
These systems are designed to be used only in
pumping non-corrosive and non-abrasive
lubricants. Any other use of the system can cause
unsafe operating conditions and result in
component rupture, fire, or explosion which can
cause serious bodily injury, including fluid injection.
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
For Type of
Vent
Container
Valve Kit
400 lb
240–763
120 lb
240–761
70 lb
240–760
Model No. 240–857 shown
COPYRIGHT 1998, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
First choice when
quality counts.
Cover
Follow
Hold-down
Plate*
240–666
240–459
240–668
240–457
222–061
240–668
240–457
240–671
308–879
Rev. B
Supercedes Rev. A
Kit
8428B
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Summary of Contents for Graco Fire-Ball
- Page 1 Fire-Ball and President Lubrication Pumps for Automatic Lubrication Systems Units for Heavy Grease 50:1 Ratio Fire-Ball Pumps: 5000 psi (35 MPa, 350 bar) Maximum Working Pressure 75:1 Ratio President Pumps: 7500 psi (52 MPa, 517 bar) Maximum Working Pressure Part No. Pump...
- Page 2 Read all instruction manuals, tags, and labels before operating the equipment. Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor. Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
- Page 3 WARNING INJECTION HAZARD Fluid from the injector, leaks, or ruptured components can inject fluid into your body and cause ex- tremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. Fluid injected into the skin is a serious injury.
- Page 4 The air motor exhausts any fluids added to the input air. Graco does not manufacture or supply the reactive chemical components that may be used in this equipment and is not responsible for injury or property loss, damage, expense or claims (direct or...
- Page 5 Notes...
- Page 6 Installation Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawing. Always use genuine Graco parts and accessories, available from your Graco distributor. Grounding Air Line and Accessories Note: Install the air line accessories in the order WARNING shown in the Typical Installation on page 7.
- Page 7 Typical Installation The typical installation shown below is only a guide for selecting and installing system components and accessories. Contact your Graco distributor for assistance in designing a system to suit your particular needs. A Fluid dispense line B Pump ground wire (required; included)
- Page 8 For 120# barrel: 222–061 For 70# barrel: 240–671 follow plate (optional) Vent Valve Kit Part Numbers: For Fire-Ball Model 240–857: 240–760 For Fire-Ball Model 240–854: 240–761 vent tube For President Model 240–848: 240–763 Optional Follow Plate Part Numbers: For 70# and 120# barrel: 240–457 hold-down rod For 400# barrel: 240–459...
- Page 9 (N) as shown, and tighten the wing nut to tion, do not operate the system; contact your hold the cover securely on the container. Graco distributor or the factory to confirm the proper installation. Installing an air hose where a high-pressure grease hose is required could cause serious injury, including fluid injection.
- Page 10 Operation Pressure Relief Procedure WARNING WARNING The maximum working pressure of each pump in your system may not be the same. To reduce the INJECTION HAZARD risk of over-pressurizing any part of your system, To reduce the risk of serious injury, in- be sure you know the maximum working pressure cluding fluid injection or splashing in the rating of each pump and its connected compo-...
- Page 11 Parts — Vent Valve Kits, Models 240–760, 240–761, and 240–763 Note: Parts for Vent Valve Kit 240–760 and 240–761 are the same, except for the length of the vent tube (15). Model No. 240–760 / 240–761 3/8 npt Part No. Description Qty.
- Page 12 Parts — Fire-Ball Packages, Models 240–854 and 240–857 Model No. 240–854 Model No. 240–857 50:1 Fire-Ball Package for 120-pound Barrel 50:1 Fire-Ball Package with 70-pound Pail Part No. Description Qty. Part No. Description Qty. 203–869 Pump; 50:1 Fire-Ball, 207–609 Pump; 50:1 Fire-Ball,...
- Page 13 Parts — President Package, Model 240–848 Model No. 240–848 75:1 President Package for 400-pound Barrel Part No. Description Qty. 239–730 Pump; 75:1 President, for 400# barrel (not included) See manual 308–777 240–666 Cover, drum 240–763 KIT, vent valve See parts on page 1 1 optional follow plate 8466A...
- Page 14 Hold-Down Kits 222–061 and 240–671 Hold-Down Kit 222–061, Hold-Down Kit 240–671, For Fire-Ball Model with 120-pound Barrel For Fire-Ball Model with 70-pound Barrel Part No. Description Qty. Part No. Description Qty. 159–016 BRACKET, hold down 159–016 BRACKET, hold down 153–166 LUG, hold-down 153–166...
- Page 15 Technical Data See the separate pump instruction manuals for pump wetted parts, maximum delivery, air consumption, and so on. Vent Valve Kits Maximum air pressure ..........120 psi (0.8 MPa, 8 bar) Maximum fluid pressure .
- Page 16 Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.