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INSTRUCTIONS–PARTS LIST
This manual contains important
warnings and information.
READ AND RETAIN FOR REFERENCE
50:1 Ratio Fire-Ball Pumps
FOR LUBRICATING PRODUCTS ONLY
8000 psi (560 bar) Maximum Fluid Working Pressure
160 psi (11 bar) Maximum Air Working Pressure
CHASSIS LUBE PUMPS
With Lifetime Guarantee*
1.
This guarantee is offered to the original purchaser for his
entire lifetime. It covers all Fire-Ball and President Series
lubrication pumps manufactured by Graco Inc., USA,
when used in pumping non-corrosive and non-abrasive
lubricants and greases.
2.
Graco will repair or replace such pumps free of charge
when inspection by Graco reveals defective materials or
workmanship. Normal wear of packings and seals is not
considered to be defective workmanship.
3.
Graco will repair or replace such pumps at a reasonable
charge if inspection by Graco reveals that damage was
the result, in whole or in part, of causes other than defec-
tive materials or workmanship.
4.
Pumps for which guarantee claims are made must be
returned prepaid to the factory, factory branch or service
agency accompanied by proof of purchase, establishing
the owner as the original purchaser.
5.
The foregoing is in lieu of all other warranties, expressed
or implied, and the manufacturer neither assumes nor
authorizes any person to assume for it any other obliga-
tion or liability in connection with said equipment.
*30 years to corporations and purchasers other than natural
persons. See page 6 for available models.
WARNING
These systems are designed to be used only in
pumping non-corrosive and non-abrasive lubricants
and greases. Any other use of the system can
cause unsafe operating conditions and result in
component rupture, fire, or explosion, which can
cause serious injury, including fluid injection.
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
COPYRIGHT 1995, GRACO INC.
306–517
Rev. S
Supersedes P
and PCN R
04188
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Table of Contents
Related Manuals for Graco Fire-Ball H Series
Summary of Contents for Graco Fire-Ball H Series
- Page 1 Graco Inc., USA, when used in pumping non-corrosive and non-abrasive lubricants and greases. Graco will repair or replace such pumps free of charge when inspection by Graco reveals defective materials or workmanship. Normal wear of packings and seals is not considered to be defective workmanship.
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Page 2: Table Of Contents
........Graco Toll-Free Phone Numbers . - Page 3 This equipment is for professional use only. Read all instruction manuals, tags, and labels before operating the equipment. Use the equipment only for its intended purpose. If you are not sure, call Graco Technical Assis- tance at 1–800–543–0339. Do not alter or modify this equipment.
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Page 4: Warnings
WARNING WARNING INJECTION HAZARD Spray from the dispensing valve, leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. Fluid injected into the skin might look like just a cut, but it is a serious injury. - Page 5 WARNING WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. Ground the equipment and the object being sprayed. Refer to Grounding on page 8. If there is any static sparking or you feel an electric shock while using this equipment, stop spraying immediately.
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Page 6: Dimensional Drawings
Dimensional Drawings Model 221–034, Series A Model 203–869, Series H Model 207–609, Series D Model 203–868, Series H 400 lb drum size, 120 lb drum size, 50 lb pail size, 400 lb drum size, PTFE packings buna-N packings buna-N packings buna-N packings Grndg Grndg... -
Page 7: Installation
Installation For Stationary Mountings Fluid dispense line Pump ground wire (required) Air regulator Main air supply line Air line filter Air line lubricator 1/2 in. G Pump runaway valve Follow plate 04191 Bleed-type Master Air Valve (required) Fig. 1 Mounting CAUTION 1. - Page 8 Installation Grounding To ground the pump: Proper grounding is an essential part of maintaining a To ground the pump, loosen the grounding lug locknut safe system. (W) and washer (X). Insert one end of a 12 ga (1.5 mm ) minimum ground wire (Y) into the slot in lug (Z) To reduce the risk of static sparking, ground the pump.
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Page 9: Operation
Operation Pressure Relief Procedure WARNING WARNING COMPONENT RUPTURE HAZARD The maximum working pressure of each INJECTION HAZARD component in the system may not be the The equipment stays pressurized until same. To reduce the risk of overpressur- pressure is manually relieved. To reduce izing any component in the system, be sure you the risk of serious injury from pressur- know the maximum working pressure of each com-... - Page 10 Toubleshooting WARNING WARNING MOVING PARTS HAZARD To reduce the risk of serious injury whenever you Never operate the pump with the warn- are instructed to relieve pressure, always follow the ing plate or the identification plate re- Pressure Relief Procedure on page 9. moved.
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Page 11: Displacement Pump Service
Displacement Pump Service Before you start: 6. See Fig. 4. Use a pipe wrench at the knurled part of the displacement cylinder (61) to screw it out of 1. Be sure you have all necessary parts on hand. If the base. Screw the packing retainer (60) out of using a repair kit, use all the parts in the kit for the the cyclinder. - Page 12 Displacement Pump Service Detail B: Piston Packings Detail A: Fluid Intake See Detail B 04195 See Detail A Torque to 75–85 ft-lb. Apply medium strength Loctite to threads. 04193 04194 Fig. 4...
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Page 13: Air Motor And Throat Service
Air Motor and Throat Service Before you start: 5. Pull the connecting rod (62) down as far as it will 1. Be sure you have all necessary parts on hand. Re- pair Kit 206–728 is available for the motor and 6. - Page 14 Air Motor and Throat Service WARNING To reduce the risk of pinching or amputating your fingers, always keep fingers clear of the toggle assemblies (L). See Fig. 6. 9. Use a screwdriver to push down on the trip rod yoke (7) and snap the toggles down. See Fig. 6. Remove the lockwires (13) from the adjusting nuts (11) of the transfer valves.
- Page 15 Air Motor and Throat Service Reassembly 6. Pull the exhaust valve poppets (31*) into the valve actuator (33) and clip off the top part shown with dot- ted lines. See Fig. 6. 1. Clean all the parts carefully in a compatible solvent and inspect for wear or damage.
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Page 16: Parts
Parts See Repair Kit information on page 18. Ref. No. 1 Air Motor includes items 2–39, 64, 67, & 68 * 44 Ref No. 69 Piston includes these items & item 55. Torque to 75–85 ft-lb. 04198... - Page 17 Parts Model 203–868, Series H Model 207–609, Series D 400 lb drum size, buna-N packings 50 lb pail size, buna-N packings Model 203–869, Series H Model 221–034, Series A 120 lb drum size, buna-N packings 400 lb drum size, PTFE packings Ref.
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Page 18: Repair Kits
Repair Kits 206–728 Air Motor Repair Kit 204–164 Displacement Pump Repair Kit Must be purchased separately For Pump Models 203–868, 203–869 Consists of: and 207–609 only Must be purchased separately Ref No. Consists of: Ref No. 221–036 Displacement Pump Repair Kit For Pump Model 221–034 only 221–037 Tune-Up Kit Must be purchased separately... - Page 19 Notes...
- Page 20 Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defec- tive.
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