Graco ToughTek F340e Operation, Repair, And Parts
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Graco ToughTek F340e Operation, Repair, And Parts

Graco ToughTek F340e Operation, Repair, And Parts

Portable fireproofing pump
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Operation, Repair, and Parts
ToughTek
Portable Fireproofing Pump
Electric sprayer for water-based cementitious fireproofing material.
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
600 psi (4.13 MPa, 41.3 bar)
Maximum Fluid Working Pressure
See page 3 for model information and approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.
®
F340e
3A6393D
EN

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Summary of Contents for Graco ToughTek F340e

  • Page 1 Operation, Repair, and Parts ® ToughTek F340e 3A6393D Portable Fireproofing Pump Electric sprayer for water-based cementitious fireproofing material. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. 600 psi (4.13 MPa, 41.3 bar) Maximum Fluid Working Pressure See page 3 for model information and approvals.

  • Page 2: Table Of Contents

    Spray ....... . . 15 Graco Standard Warranty ....44 Spray Adjustments (Pole Spray Applicator) .

  • Page 3: Models

    † All 230 V pumps include a Europe adapter and Australia adapter cord set. Related Manuals Manuals are available at www.graco.com Manual in English Description 3A3244 Pole Spray Applicator 24Y619 3A3112 ToughTek F340e Remote Switch Accessory Kit 17G554 3A3998 Compressor Manual 3A5637 ToughTek Camlock Mortar Hose 3A4554 ToughTek Mortar Coupling Hose...

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING SKIN INJECTION HAZARD High-pressure fluid from applicator, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point applicator at anyone or at any part of the body.
  • Page 6 Warnings WARNING PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage. • Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

  • Page 7: Component Identification

    Component Identification Component Identification Overview Ref. Description Electric Motor Pump Lower Fluid Drain/Purge Valve Remote Control Switch Fluid Outlet Flow Adjustment Knob Hopper Over-Center Latch Control Board Status Light Remote Switch Connector Hopper Pin Motor Power Switch Hopper Latch 3A6393D...

  • Page 8: Fluid Drain/Purge Valve

    Component Identification Fluid Drain/Purge Valve Motor Power Switch The motor power switch (S) must be in the ON position for the sprayer to pump material. To avoid injury from splashing fluid, never open a cam-lock hose or applicator fitting while there is pressure in the fluid line.

  • Page 9: Install The Remote Switch

    Component Identification Install the Remote Switch Pump Control Settings NOTE: Use zip-tie (Z) to install the remote switch to the hose or pole spray applicator (follow the illustrations below). The remote switch will fit on hoses/applicators sized 0.75 in. up to 1.25 in. Pump Control Description...

  • Page 10: Grounding

    Grounding Grounding Extension Cords • Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that The equipment must be grounded to reduce the risk accepts the plug on the product. of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode.

  • Page 11: Operation

    Operation Operation Setup 4. Connect air supply to applicator. 5. Attach hose to applicator fluid inlet and pump fluid outlet (F), then secure Velcro straps (V) around the cam lock fitting. To avoid tipping over, make sure the cart is on a flat and level surface.

  • Page 12: Flush

    Operation Flush 3. Place applicator outlet in a waste container. The waste container must be large enough to hold all dispensed material. NOTICE Failure to flush prior to material curing in the system will result in damage to system and may require replacement of all system parts in contact with the material.

  • Page 13: Mix The Material

    Operation d. While pumping, open the fluid drain/purge 13. After performing the previous step at least twice, valve. Allow the water to flush out any material drain remaining water from system: to prevent material hardening in the valve. Once a. Place a drain pan beneath pump lower inlet the water appears clean, close the fluid connection.

  • Page 14: Prime With Material

    Operation Prime with Material 5. Place hose outlet in a 5 gallon waste container. NOTICE To prevent damage to pump seals caused by cavitation, run the pump slowly until the system is primed. 6. Turn the motor power switch (S) to ON. NOTICE To prevent material curing in system, never load 7.

  • Page 15: Spray

    Operation Spray 3. Turn on atomizing air and adjust the air needle valve on the applicator (see your applicator manual). Prevent Pack-out 4. Turn the motor power switch (S) to ON. To avoid “packing out” the pump or hose: • Use the lowest pressure and largest nozzle size that provides an acceptable spray pattern.

  • Page 16: Spray Adjustments (Pole Spray Applicator)

    Operation Spray Adjustments (Pole Spray Applicator) tip installed, the air needle should be approximately 1/2 Ref. Description in. behind the tip. Air Assist Air Line Air Assist Shutoff Ball Valve NOTE: Installing the needle too far forward can restrict Rubber Tip Retainer or completely block material flow.

  • Page 17: Spray Techniques

    Operation Spray Techniques Installing Nozzle Retaining Cap 1. Test the spray pattern on cardboard. Hold the 1. Place rubber tip retainer (CC) over top lip of applicator 6 – 18 in. (150 – 450 cm) away from the applicator housing. surface.

  • Page 18: Pressure Relief Procedure

    Operation Pressure Relief Procedure 4. If the applicator ball valve kit (17J703) has been installed, open the ball valve. Follow the Pressure Relief Procedure 5. If you suspect the applicator tip or hose is whenever you see this symbol. completely clogged, or that pressure has not been fully relieved after following the previous steps, slowly open the fluid drain/purge valve (C) at the pump outlet and drain material into a waste pail.

  • Page 19: Hopper Removal

    Operation Hopper Removal NOTE: If the hopper elbow needs to be thoroughly cleaned, rotate the second knob (K) to loosen the clamp between the elbow and the hopper. Remove and clean the elbow. NOTE: To re-install the hopper, follow the steps above in reverse order.

  • Page 20: Maintenance

    Operation Maintenance Preventative Maintenance The operating conditions of your particular system determine how often maintenance is required. Establish a preventative maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your 1.

  • Page 21: Troubleshooting

    Troubleshooting Troubleshooting 2. Check all possible problems, causes, and solutions listed below before disassembling the pump. NOTE: For troubleshooting and repair questions, contact your distributor. 1. Follow the Pressure Relief Procedure on page 18. Mechanical/Fluid Flow Problem Cause Solution Displacement pump operates, but Piston ball check not seating properly Service piston ball check output is low on upstroke Piston packings worn or damaged...
  • Page 22 Troubleshooting Problem Cause Solution Poor finish or irregular spray pattern Inadequate atomizing air pressure Adjust air needle valve on applicator (see your applicator manual) Dirty, worn, or damaged spray Service spray applicator (see your applicator applicator manual) Motor powered but nothing comes Pump is packed out with dry or cured Disassemble and Clean the pump out of hose...

  • Page 23: Electrical

    Troubleshooting Electrical Problem Cause Solution Control board status light blinks 4 The control board is detecting Check voltage supply to the sprayer: times repeatedly. multiple voltage surges 1. Turn the motor power switch (S) to OFF and unplug the sprayer. 2.
  • Page 24 Troubleshooting Problem Cause Solution Control board status light blinks 15 Connections above the motor may 1. Turn the motor power switch (S) times repeatedly are loose or damaged to OFF and unplug the sprayer. 2. Remove the motor shroud. 3. Disconnect the motor control and inspect for damage at the connectors.

  • Page 25: Air Compressor

    Troubleshooting Air Compressor Problem Cause Solution Motor does not start No power to the motor Check the circuit breakers Motor trips the circuit The starting switch failed 1. Disconnect the air compressor from electrical power. breakers. Motor hums but 2. Open the motor electrical cover to access the does not rotate.

  • Page 26: Repair

    Repair Repair 4. Remove the bottom tool-less clamp and inlet check valve assembly from the pump lower. 5. Push up the retaining spring (5a) and push out the pump pin (5b). The pump pin can be pushed out Perform the procedure below to replace the entire pump towards the back side of the pump towards the lower with a new or different pump lower.

  • Page 27: Replace Pump Components

    Repair Replace Pump Components Remove the pump lower (25E464) before replacing any pump components (see Repair on page 26). For a list of available pump lower kits, see the list on the following page. Apply thread locker sealant to threads. Torque to 100 +/-10 ft-lb (135.5 +/- 1.55 N•m).
  • Page 28 Repair Parts List Ref. Part Description Qty. 17W614 HOUSING, inlet 510490 CLAMP, 4 in. tri-clamp 13 mhhm 17W615 HOUSING, cylinder, outlet 17W616 NUT, packing, F800 305‡ 17Y654 ROD, extension, F340 306† 16W492 BEARING, seal (3-pack) 307‡ 17W618 ROD, displacement, piston 308†...

  • Page 29: Parts

    Parts Parts F340e Systems 3A6393D...

  • Page 30: Parts List

    Parts Parts List Quantity Ref. Part Description 25B558 25B556 25B552 25B506 25B502 111800 SCREW, cap, hex hd - - - - - TOOL BOX 25A931 COMPRESSOR, F340e, 240V 25A930 COMPRESSOR, F340e, 120V 100527 WASHER, plain 111040 NUT, lock, insert, nylock, 5/16 111801 SCREW, cap, hex hd 110996...

  • Page 31: F340E (Continued)

    Parts F340e (continued) Locate approximately as shown. Orient the pump components as shown. Torque to 40-45 in-lb (4.5-5.0 N•m). Install the harness from switch box (10) into connector J6 before securing the cover. Install table tie (72) on the harness inside module (6) neat grommet (6). Cut grommet (9) through on one side before installing the harness from switch box (10) then install into module (6).

  • Page 32: Parts List

    Parts Parts List Quantity Ref. Part Description 25B558 25B556 25B552 25B506 25B502 191824 WASHER, space 17J706 WHEEL, semi pneumatic (includes washers and retaining ring) 111841 WASHER, plain 5/8 101242 RING, retaining, ext. 25E465 MODULE, 340e, 120V, motor control 25E466 MODULE, 340e, 230V, motor control 25E467 MODULE, 340e, 120V, UK, motor control 16V095 SCREW, mach, pnh, torx, self tapping 128597...
  • Page 33 Parts Quantity Ref. Part Description 25B558 25B556 25B552 25B506 25B502 17J200 BRACKET, F340e, mounting 100527 WASHER, plain 111040 NUT, lock, insert, nylock, 5/16 107251 SCREW, mach, pnh 113505 NUT, keps, hex hd 17W633 CLAMP, over-center, 3 in. 17Y655 BOOT, elbow, rubber, long 195551 RETAINER, plug, adapter 17W604 KIT, remote switch, cable...

  • Page 34: Driver And Motor

    Parts Driver and Motor 25B558 Torque to 25 +/- 5 ft-lb (33.9 +/- 6.7 N•m). Torque to 190-210 in-lb (21-24 N•m). Apply lubricant to all teeth. 3A6393D...

  • Page 35: Parts List

    Parts Parts List Ref. Part Description Qty. 17J711 MOTOR, 340e, pump - - - - - GEAR, combination, 1595 - - - - - HOUSING, drive, Mark VII 15D088 FAN, motor 278075 BRACKET, wire 15C753 SCREW, mach, hex wash hd 115477 SCREW, mach, torx pan hd 114699...

  • Page 36: Control Box

    Parts Control Box Parts List Ref. Part Description Qty. Ref. Part Description Qty. 16T483 PLUG, hole, switch - - - - - CONTROL, board, 50 amp - - - - - PLUG, nylon - - - - - COVER, control, ultra, std - - - - - LABEL 116167...

  • Page 37: Compressor

    Parts Compressor Kit 25A930 - 120 VAC Compressor Kit Kit 25A931 - 240 VAC Compressor Kit Tighten fittings one full turn past hand tight. 3A6393D...
  • Page 38 Parts Compressor Kit Parts List Ref. Part Description Qty. Ref. Part Description Qty. - - - - - HARNESS, F340E, compressor - - - - - TRAY, weldment, compressor - - - - - CORD, 120V, compressor 24K985 FAN, cooling, 120 V, E10 - - - - - CORD, 240V, compressor (Kit 25A930)

  • Page 39: Replacement Parts And Accessories

    Replacement Parts and Accessories Replacement Parts and Accessories Air Hose Kits (for applicator) 24Y391 Air Hose, 1/2 in. ID, 50 ft (15 m), m x f, 1/4 quick disconnect fittings 24Y392 Air hose, 3/8 in. ID, 50 ft (15 m) m x f, 1/4 quick disconnect fittings 24Y393 Air hose, 3/8 in.

  • Page 40: Repair Parts

    Replacement Parts and Accessories Repair Parts Lower Assembly 17W623 Kit, repair, pump, rebuild 510490 Kit, lower, clamp (cylinder clamp) 16W492 Kit, repair, 3-pack, seal, throat (throat seal) 25E464 Kit, pump, lower, F340e, (complete assembled F340e pump lower) Piston 16W491 Kit, repair, 3-pack, seal, piston (piston packing cup) Rubber Elbow 17Y655 Kit, inlet, elbow (rubber elbow)

  • Page 41: Dimensions

    Dimensions Dimensions 46.3 in. (118 cm) 39.4 in. (100 cm) 24.0 in. (61 cm ) 26.0 in. (66 cm) 3A6393D...

  • Page 42: Technical Specifications

    Technical Specifications Technical Specifications ToughTek F340e Metric Maximum Fluid Working Pressure 600 psi 4.1 MPa, 41 Bar Stroke Length 2.25 in. 57 mm Maximum pump speed (Do not exceed 150 cycles per minute maximum recommended speed of fluid pump to prevent premature pump wear)
  • Page 43 Technical Specifications 3A6393D...

  • Page 44: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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