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Instructions
ToughTek®
ToughTek® F680e
ToughTek®
Electric sprayer
sprayer for
for water
water- - - based
Electric
Electric
sprayer
for
water
approved
approved for
approved
for
for use
use in in in explosive
use
explosive atmospheres
explosive
Important
Important Safety
Important
Safety Instructions
Safety
Read all warnings and instructions in this and all related manuals.
Save all all all instructions.
Save
Save
instructions.
instructions.
600 psi (4.14 MPa, 41.4 bar) Maximum
Working Fluid Pressure
For models, related manuals, and
Agency approvals, see page 3.
F680e Fireproofing
F680e
Fireproofing Pump
Fireproofing
based cementitious
cementitious fireproofing
based
cementitious
atmospheres or or or hazardous
atmospheres
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
Pump
Pump
fireproofing materials.
materials. For
fireproofing
materials.
hazardous locations.
hazardous
locations.
locations.
3A3110K
For professional
professional use
use only.
only. Not
For
professional
use
only.
EN
Not
Not
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Related Manuals for Graco ToughTek F680e
Summary of Contents for Graco ToughTek F680e
- Page 1 Instructions 3A3110K ToughTek® ToughTek® ToughTek® F680e F680e Fireproofing F680e Fireproofing Fireproofing Pump Pump Pump Electric sprayer sprayer for for water water- - - based based cementitious cementitious fireproofing fireproofing materials. materials. For For professional professional use use only. only. Not Electric Electric sprayer...
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Page 2: Table Of Contents
Motors and Motor Control ......49 Prevent Pack-out ......... 20 Pump Control ..........51 Before Starting or Stopping Material Flow ..........20 Notes..............52 Spraying............20 Technical Specifications........53 Spray Adjustments (Pole Spray Applicator)........22 Graco Standard Warranty........54 3A3110K... -
Page 3: Models
Manuals Agency Approvals Approvals Related Related Manuals Agency Agency Approvals Component manuals in English: Approvals (All (All Models) Models) Approvals Approvals (All Models) Manual Manual Manual Description Description Description 3A3181 Forklift Stabilization Kit 24Y479 Manuals are available at www.graco.com. 3A3110K... -
Page 4: Warnings
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. - Page 5 Warnings WARNING WARNING WARNING PRESSURIZED PRESSURIZED PRESSURIZED EQUIPMENT EQUIPMENT HAZARD EQUIPMENT HAZARD HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure...
- Page 6 Warnings WARNING WARNING WARNING TOXIC TOXIC TOXIC FLUID FLUID OR FLUID OR FUMES FUMES FUMES HAZARD HAZARD HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using. •...
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Page 7: Component Identification
Component Identification Component Identification Identification Component Component Identification Overview Overview Overview Component Identification Identification Table Table Component Component Identification Table Description Description Description Description Description Description Hydraulic Driver Hydraulic Reservoir Fluid Outlet Material Hopper Fluid Drain / Purge Valve Air Compressor Packing Nut / Wet Cup Sprayer Controls Outlet Check Valve... -
Page 8: Sprayer Controls
Component Identification Sprayer Controls Controls Pump Control Control Switch Switch (AA) (AA) Sprayer Sprayer Controls Pump Pump Control Switch (AA) The pump control switch must be in the ON position or REMOTE position (with the remote control switch in the ON position) for the sprayer to pump material. Pump Control Control Switch Switch Settings:... -
Page 9: Fluid Drain/Purge Valve (C)
Component Identification Fluid Drain/Purge Drain/Purge Valve Valve (C) Pump Components Components Fluid Fluid Drain/Purge Valve Pump Pump Components To avoid injury from splashing fluid, never open a cam-lock hose or applicator fitting while there is pressure in the fluid line. Open the drain/purge valve (C) to relieve pressure if pump or hose pack-out occurs, or to relieve pressure inside the hose. -
Page 10: Hydraulic Solenoid Valve (J)
Component Identification Hydraulic Solenoid Solenoid Valve Valve (J) Install the the Remote Remote Switch Switch (17H197) (17H197) Hydraulic Hydraulic Solenoid Valve Install Install Remote Switch (17H197) NOTE: NOTE: Use zip-tie (ZT) to install the remote switch NOTE: to the hose or pole spray applicator (follow the illustrations below). -
Page 11: Applicator Ball Valve (17J703)
Component Identification Applicator Ball Ball Valve Valve (17J703) (17J703) Applicator Applicator Ball Valve (17J703) Additional accessory kit that can be installed on the end of the 1 in. ID, 25 ft material hose (115) directly between the pole spray applicator pipe handle and adapter fitting. -
Page 12: Pump Pivot Assembly
Component Identification Pump Pivot Pivot Assembly Assembly Pump Pump Pivot Assembly The pump pivot assembly allows easy detachment of the hopper from the pump. To remove the pump from the hopper, loosen the hopper elbow clamps (V), retract the spring-loaded locking pin (Z), and slowly swing the pump up until the spring loaded locking pin clicks into place. -
Page 13: Installation
Installation Installation Installation Installation To avoid tipping over, ensure cart is on a flat and level surface. Failure to do so could result in injury or equipment damage. Connect the the Power Power Connect Connect Power See the table below for power supply requirements. The system requires a dedicated circuit protected with a circuit breaker. -
Page 14: Attach Power Cord
Installation Attach Power Power Cord Cord Attach Attach Power Cord 3. Install the power cord as shown below. 200–240 VAC, VAC, 1 1 1 phase: phase: Use a screwdriver to 200–240 200–240 VAC, phase: connect two power leads as shown. L1 L2 Improper wiring may cause electric shock or other serious injury. -
Page 15: Grounding
Grounding Grounding Grounding Grounding 5. Turn hydraulic pressure control knob (S) counterclockwise to lowest pressure. The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. -
Page 16: Flush
Flush Flush Flush Flush 3. Place applicator outlet in a waste container. The waste container must be large enough to hold all dispensed material. NOTICE NOTICE NOTICE Failure to flush prior to material curing in the system will result in damage to system and may require replacement of all system parts in contact with the material. - Page 17 Flush 10. Circulate clean water: d. The hose clean-out ball will be pushed out of the hose after several minutes. Once a. Fill the system hopper with clean water. the ball is pushed through the hose, switch the pump control switch (AA) to OFF and b.
- Page 18 Flush 13. After performing step 11 at least twice, drain remaining water from system: a. Place drain pan beneath pump lower and hopper elbow (G). b. Remove the material hose prior to pivoting pump. c. Detach pump from hopper and remove hopper elbow (G) between hopper and pump lower.
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Page 19: Mix The Material
Mix the Material Mix the the Material Material Material 3. Remove applicator from hose outlet. 4. Fill the clean hopper with material to be sprayed. 5. Place hose outlet in a 5 gallon waste container Always flush the pump, hose, and applicator with or container of appropriate size. -
Page 20: Spray
Spray Spray Spraying Spray Spray Spraying Spraying Prevent Pack Pack - - - out Prevent Prevent Pack To avoid “packing out” the pump or hose: • Use the lowest pressure and largest nozzle size Mix the Material, page that provides an acceptable spray pattern. This will Prime with Material, page also result in seals and wear parts lasting much longer. - Page 21 Spray 6. Turn compressor switch (CC) ON to start the 8. Turn the pump control switch (AA) to ON to cycle compressor. the pump, or turn the switch to REMOTE and set the remote switch to ON to cycle. 9. Turn the hydraulic pressure control (S) clockwise until desired flow is reached.
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Page 22: Spray Adjustments
Spray Spray Adjustments Adjustments (Pole (Pole Spray Spray Applicator) Applicator) Spray Spray Adjustments (Pole Spray Applicator) Key: NOTE: Installing the needle too far forward can Key: Key: NOTE: NOTE: restrict or completely block material flow. This can Air Assist Air Line result in the retainer (CC) blowing off. - Page 23 Spray Spray Techniques Techniques Installing Nozzle Nozzle Retaining Retaining Cap Spray Spray Techniques Installing Installing Nozzle Retaining 1. Test the spray pattern on cardboard. Hold 1. Place the rubber tip retainer (CC) over top lip of the applicator 6-18 in. (150-450 mm) from the applicator housing.
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Page 24: Pressure Relief Procedure
Pressure Relief Procedure Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure 3. Remove the applicator tip and tip retainer, and hold applicator firmly against a pail. Follow the Pressure Relief Procedure whenever you see this symbol. This equipment stays pressurized until pressure is manually relieved. -
Page 25: Shutdown
Shutdown Shutdown Lifting Instructions Instructions Shutdown Shutdown Lifting Lifting Instructions NOTE: NOTE: NOTE: When lifting the unit, use a forklift and always lift from the rear of the system. The center of mass in the F680e is in the middle of the sprayer. With shorter forklifts or when driving the forklift over rough terrain while carrying the F680e, install the forklift stabilization kit 24Y479. -
Page 26: Maintenance
Maintenance Maintenance Maintenance Maintenance DAILY: Check hose for wear and damage. DAILY: DAILY: DAILY: Inspect hydraulic and fluid lines for leaks. DAILY: DAILY: DAILY: DAILY: Check fluid drain/purge valve (C) for proper DAILY: Daily Maintenance Maintenance Daily Daily Maintenance operation. Clean/flush the valve if necessary. DAILY: DAILY: Check level of Throat Seal Liquid (TSL) DAILY:... -
Page 27: Repair
Repair Repair Repair Repair Replace Pump Pump Lower Lower Replace Replace Pump Lower Perform the procedure below to replace the entire pump lower with a new or different pump lower. Before following the pump lower replacement procedure, perform the Pressure Relief Procedure, page 24 and disconnect the material hose. -
Page 28: Partial Pump Lower Disassembly
Repair Partial Pump Pump Lower Lower Disassembly Disassembly Partial Partial Pump Lower Disassembly Perform the procedure below to clean or replace a portion of the pump lower without removing the entire pump lower from the unit. Before following the partial pump lower disassembly procedure, perform the Pressure Relief Procedure, page 24 and disconnect... - Page 29 Repair Notes Notes Notes 3A3110K...
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Page 30: Replace Pump Components
Repair Replace Pump Pump Components Components Replace Replace Pump Components Remove the pump lower (908 — 24Y513) before replacing any pump components. 3A3110K... - Page 31 Repair Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. † PIN, ball, stop 17G221 HOUSING, inlet 17G226 HOUSING, inlet, ball guide 112420 BALL, sst, 1590 †...
- Page 32 Repair Replace Check Check Valve Valve (909 (909 – – – 17H194) 17H194) Replace Replace Check Valve (909 17H194) Remove the the check check valve valve before before replacing replacing any any check check valve valve components. components. Remove Remove check valve before...
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Page 33: Repair
Repair Hydraulic Pump Pump and and Compressor Compressor Belt Belt Repair Repair Hydraulic Hydraulic Pump Compressor Belt Repair Perform the procedure below to replace either the hydraulic pump belt or compressor belt. Before following the belt repair procedure, see Shutdown, page Remove the the Compressor Compressor Belt... -
Page 34: Parts
Parts Parts Parts Parts F680e Parts Parts F680e F680e Parts 3A3110K... - Page 35 Parts F680e F680e F680e Parts Parts List Parts List List Part Description Part Description Ref. Ref. Ref. Part Part Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part Part Description Description Qty. Qty. Qty. 113362 WHEEL 17G250 BRACKET, hopper, painted 154628 WASHER WASHER, 3/8 in.
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Page 36: F680E Parts (Continued)
Parts F680e Parts Parts (continued) (continued) F680e F680e Parts (continued) 3A3110K... - Page 37 Parts F680e F680e F680e Parts Parts Parts List List (continued) List (continued) (continued) Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. CART, 680e, weldment, painted 17K007 TUBE, cooling, compressor 112958...
- Page 38 Parts List List List of of of Kits Kits Kits Description Description Description Ref. Ref. (Qty.) Ref. (Qty.) (Qty.) 25A312 Hydraulic pump pulley and set screws 28 (1), 29 (2) 25A314 Air compressor side belt guard 78 (2), 79 (1), 80 (1) 25A318 Hydraulic pump belt guard 93 (1), 80 (1)
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Page 39: Enclosure Parts
Parts Enclosure Parts Parts Enclosure Enclosure Parts (Electrical (Electrical enclosure (Electrical enclosure enclosure for for 24Y500 24Y500 24Y500 shown shown below) shown below) below) Ref. Part Description Qty. Ref. Part Description Qty. Ref. Ref. Part Part Description Description Qty. Qty. Ref. -
Page 40: Module
Parts Breaker, Power Power Supply, Supply, Contact Contact Module Module Breaker, Breaker, Power Supply, Contact Module Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. Ref. Ref. Part Ref. Part Part Description Description Description Qty. Qty. Qty. 120838 BLOCK, clamp end 120490... -
Page 41: Reservoir Assembly Parts
Parts Reservoir Assembly Assembly Parts Parts Reservoir Reservoir Assembly Parts Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. TANK, reservoir, blue KNOB, pressure 101754 PLUG, pipe SCREW, set, socket head 120604... -
Page 42: Pump Line Parts
Parts Pump Line Line Parts Parts Pump Pump Line Parts 3A3110K... - Page 43 Parts Pump Pump Pump Line Line Parts Line Parts Parts List List List Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. 25A320 DRIVER, 3.75 in. stroke, 2 in. 244820 CLIP, hairpin, (with lanyard) diameter...
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Page 44: Troubleshooting
Clamps on hopper elbow are Tighten the clamps on the hopper elbow. loose Hydraulic motor is worn or Bring the sprayer to a Graco distributor for damaged repair. Large pressure drop in fluid hose Reduce hose length and/or increase diameter. - Page 45 Troubleshooting Problem Problem Problem Cause Cause Cause Solution Solution Solution Hydraulic motor solenoid valve Sprayer does not operate 1. Verify the pump control switch (AA) is closed setting. 2. Verify the remote switch position. 3. If the solenoid is not receiving a signal and remains closed when the pump control switch is in the ON position, it can be manually overridden.
- Page 46 Troubleshooting Problem Problem Problem Cause Cause Cause Solution Solution Solution Hydraulic pump does not Pump is not primed or lost its Check dipstick to ensure that hydraulic develop pressure. Low prime. reservoir is properly filled. or zero pressure with Make sure the hydraulic pump inlet fitting is screeching noise.
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Page 47: Replacement Parts And Accessories
Replacement Parts and Accessories Replacement Parts Parts and and Accessories Accessories Replacement Replacement Parts Accessories Accessories Accessories Accessories 24Y479 F680e forklift stabilization kit 17H197 Kit, remote switch, cable (remote ON/OFF switch with 100 ft (30 m) of cable) 17G665 Kit, remote switch, extension cord (110 ft, 33.5 m) 114271 Strap, retaining 240296... -
Page 48: Electrical Schematics
Electrical Schematics Electrical Schematics Schematics Electrical Electrical Schematics Incoming Incoming Incoming Power Power Power 200–240 VAC VAC 1Φ 1Φ with with compressor compressor 200–240 VAC VAC 1Φ 1Φ no no compressor compressor 200–240 200–240 1Φ with compressor 200–240 200–240 1Φ compressor 3A3110K... -
Page 49: Motors And Motor Control
Electrical Schematics Motors and and Motor Motor Control Control Motors Motors Motor Control NOTE: NOTE: Compressor motor and related components are only present in systems with an integrated air NOTE: compressor. INSIDE INSIDE INSIDE ELECTRICAL ELECTRICAL ELECTRICAL CONTROL CONTROL CONTROL BOX 230V 230V 230V... - Page 50 Electrical Schematics 230V 230V 230V Diagram Diagram Diagram Key Motor Motor Junction Motor Junction Box Junction Box Wiring Wiring Connections Wiring Connections Connections Description Description Description Wiring Wiring Wiring Label Label Label Ref. Ref. Ref. Color Color Color Motor Motor Wire Motor Wire Wire...
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Page 51: Pump Control
Electrical Schematics Pump Control Control Pump Pump Control INSIDE INSIDE ELECTRICAL INSIDE ELECTRICAL CONTROL ELECTRICAL CONTROL CONTROL BOX Diagram Key Diagram Diagram Description Ref. Ref. Ref. Description Description Remote Switch Hydraulic Solenoid Valve Pump Control Switch 3A3110K... -
Page 52: Notes
Notes Notes Notes Notes 3A3110K... -
Page 53: Technical Specifications
UHMWPE, LLDPE, aluminum, solvent-resistant o-rings Hydraulic Tank Capacity 1.25 gallons 4.73 liters Oil Specification Graco Hydraulic Oil, ISO 46 169236 (5 gallon / 18.9 liter) or 207428 (1 gallon / 3.8 liter) Maximum Pump Line Speed 60 Hz 77 cycles per minute... -
Page 54: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
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