Graco Fire-Ball 225 Installation And Operations

Graco Fire-Ball 225 Installation And Operations

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Installation and Operation
®
Fire-Ball
225, 300, and 425 Oil Pumps
For non-corrosive and non-abrasive oils
and lubricants only.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Mini Fire-Ball 225, 3:1
Parts 246775 and 248097
540 psi (3.7 MPa, 37 bar) Maximum Working Pressure
180 psi (1.24 MPa, 12.4 bar) Maximum Air Input Pressure
Fire-Ball 300, 5:1
Parts 203876, 203872, 203857, 204254, and 222087
900 psi (6.2 MPa, 62 bar) Maximum Working Pressure
180 psi (1.24 MPa, 12.4 bar) Maximum Air Input Pressure
Fire-Ball 425, 10:1
Parts 205626, 222065, and 222095
1800 psi (12.4 MPa, 124 bar) Maximum Working Pressure
180 psi (1.24 MPa, 12.4 bar) Maximum Air Input Pressure
Mascott Equipment Co
Portland
(800) 452-5019
(800) 481-7311
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2004, Graco Inc. is registered to I.S. EN ISO 9001
http://gracomanual.com
Seattle
Pasco
(888) 450-7867
309868B

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Summary of Contents for Graco Fire-Ball 225

  • Page 1 180 psi (1.24 MPa, 12.4 bar) Maximum Air Input Pressure Mascott Equipment Co Portland Seattle Pasco (800) 452-5019 (800) 481-7311 (888) 450-7867 Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2004, Graco Inc. is registered to I.S. EN ISO 9001 http://gracomanual.com...
  • Page 2: Table Of Contents

    Fire-Ball 300 Model 225728 ... . 18 Fire-Ball 225 ......31 16-gallon (60 Liter) Drum Cover Pump Fire-Ball 300 .
  • Page 3: Packages

    Packages Packages Model/ Hose/ Cover/Bung Dispense Package No. Pump Description Fitting Kit Adapter Regulator Fire-Ball 225 Packages 246775 Universal 248230 222062 248097 246903 16 gallon (60 liter), gear lube 204574 237075 224512 248097 16 gallon (60 liter), drum 246904 cover...
  • Page 4: Manual Conventions

    Check equipment daily. Repair or replace worn or damaged parts immediately. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your Graco distributor for information. • For professional use only. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
  • Page 5: Warning

    Warning WARNING SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point gun at anyone or at any part of the body.
  • Page 6: Installation

    Letters used to identify components in F . 1 are actual system design. Contact your Graco distributor for referred to in the package installation drawings, assistance in designing a system to meet your needs.
  • Page 7: Mounting The Pump

    Installation Mounting the Pump • To maintain grounding continuity when flushing or relieving pressure, always hold a metal part of the dispensing valve firmly to the side of a metal pail and then open the dispensing valve. WARNING Mount the pump securely so that it cannot move dur- To maintain grounding continuity when flushing or reliev- ing operation.
  • Page 8 Installation Universal Pump 2. Apply thread sealant to the male threads of the 1/2 npt swivel union (2b). Screw the union into the pump Fire-Ball 225 Model 248230 fluid outlet (N). Fire-Ball 300 Model 225852 Fire-Ball 425 Model 225853 3. Connect the 1/2 npt(mbe) fluid hose (2a) to the swivel union (2b).
  • Page 9 16-Gallon (60 Liter) Gear Lube Dispenser drum. When installed, the bottom of the angle should be about 1” (25 mm) from the bottom of the Fire-Ball 225 Model 246903 drum. The down tube for 225728 is sized for the Fire-Ball 300 Model 225728 container.
  • Page 10 16-Gallon (60 Liter) Drum Cover Pump 4. Assemble the air regulator kit (items 3a-3d) to the pump air inlet (D) as shown. Use thread sealant and Fire-Ball 225 Model 246904 tighten all parts securely. Fire-Ball 300 Model 225094 5. Apply thread sealant to the male threads of the 3/8 1.
  • Page 11 55-Gallon (208 Liter) Drum Cover Pump 3. Assemble the air regulator kit (items 3a-3d) to the pump air inlet (D) as shown. Use thread sealant and Fire-Ball 225 Model 246906 tighten all parts securely. Fire-Ball 300 Model 225642 Fire-Ball 425 Model 225782 4.
  • Page 12 3. Tighten the bung adapter screw (T) to hold the pump in position. Bung-Mount Pump Fire-Ball 225 Model 246907 4. Apply thread sealant to the male threads of the 3/8 npt swivel union (2d). Screw the union into the pump Fire-Ball 300 Models 225640 and 225931 air inlet (D).
  • Page 13: Mobil Mounting

    Installation Mobil Mounting Closed Bung-Type-Drum, Cover-Mounted Pump Mobil Mounting Layout 1. Insert the pump extension tube through the gasket (Z) and drum cover (AA). Fasten the Fire-Ball 300 Plan the layout for easy operator access to the pump air from the top and the Fire-Ball 425 from the bottom. controls, sufficient space to change drums, and a See F .
  • Page 14 Installation Closed Bung-Type-Drum, Sturdi-Clamp-Mounted Pumps 1. Remove the adjustable bung adapter fro the pump extension tube. 2. Screw the bung adapter (HH) into the bung hole. 3. Loosen the wing nuts (EE) and slide the clamp (DD) onto the pump extension tube, up to the base. See .
  • Page 15: Operation

    Operation Operation See F . 1 to identify references shown in parentheses, 3. Open the pump air regulator (C) slowly, just until the i.e.,(A). pump is running. When the pump is primed and all air has been pushed out of the lines, close the dis- pensing valve (H).
  • Page 16: Parts

    Parts Parts Universal Pump Package Fire-Ball 225 Model 248230 Fire-Ball 300 Model 225852 Fire-Ball 425 Model 225853 Installation and Operation...
  • Page 17 FLUID HOSE,1/2’ ID, cpld • Ref. 1/2-14 npt(m), 18 in. (457 mm) (for Part No. Description Qty. 222062) 246775 PUMP, Mini-Fire-Ball 225 3:1, 109108 FLUID HOSE, (for 222068) • universal; (for 248230, see 309869 155470 •UNION, swivel, 90°; 1/2 npt(m) x...
  • Page 18: 16-Gallon (60 Liter) Gear Lube Dispenser Fire-Ball 225 Model 246903 Fire-Ball 300 Model 225728

    Parts 16-gallon (60 Liter) Gear Lube Dispenser Fire-Ball 225 Model 246903 Fire-Ball 300 Model 225728 Installation and Operation...
  • Page 19 Parts Parts List Ref. Qty. No. Part No. Description 248097 PUMP, Mini-Fire-Ball 225 3:1, multi-length; (for 246903, see 309869 for parts) 203872 PUMP, Fire-Ball 300 5:1; (for 225728, see 309869 for parts) 237075 DISPENSE KIT; Included items 2a and 2b...
  • Page 20: 16-Gallon (60 Liter) Drum Cover Pump Fire-Ball 225 Model 246904 Fire-Ball 300 Model 225094

    Parts 16-gallon (60 Liter) Drum Cover Pump Fire-Ball 225 Model 246904 Fire-Ball 300 Model 225094 Installation and Operation...
  • Page 21 Parts Parts List Ref. Qty. No. Part No. Description 248097 PUMP, Mini-Fire-Ball 225 3:1, multi-length; (for 246904, see 309869 for parts) 203872 PUMP, Fire-Ball 300 5:1; (for 225094, see 309869 for parts) 222063 HOSE AND FITTING KIT Includes items 2a-2d 220591 •...
  • Page 22: 55-Gallon (208 Liter) Drum Cover Pump Fire-Ball 225 Model 246906 Fire-Ball 300 Model 225642 Fire-Ball 425 Model 225782

    Parts 55-gallon (208 Liter) Drum Cover Pump Fire-Ball 225 Model 246906 Fire-Ball 300 Model 225642 Fire-Ball 425 Model 225782 Installation and Operation...
  • Page 23 Parts Ref. Qty. No. Part No. Description 248097 PUMP, Mini-Fire-Ball 225 3:1, multi-length; (for 246906, see 309869 for parts) 203857 PUMP, Fire-Ball 300 5:1; (for 225642, see 309869 for parts) 222065 PUMP, Fire-Ball 425 10:1; (for 225782, see 309869 for parts)
  • Page 24 Parts 55-/275-gallon (208 Liter) Drum Bung-Mount Pump Fire-Ball 225 Model 246907 Fire-Ball 300 Model 225640 Fire-Ball 300 Model 225931 Fire-Ball 425 Model 225786 Installation and Operation...
  • Page 25 Parts Parts List Ref. Qty. No. Part No. Description 248097 PUMP, Mini-Fire-Ball 225 3:1, multi- length; (for 246907, see 309869 for parts) 204254 PUMP, Fire-Ball 300 5:1; (for 225640, see 309869 for parts) 222087 PUMP, Fire-Ball 300 5:1; (for 225931, see 309869 for parts) 222095 PUMP, Fire-Ball 425 10:1;...
  • Page 26: 16-Gallon (60 Liter) Drum Cover, Truck Mounted Pump Fire-Ball 300 Model 222086

    Parts 16-gallon (60 Liter) Drum Cover, Truck Mounted Pump Fire-Ball 300 Model 222086 Parts List Ref. Qty. No. Part No. Description Ref. Qty. 155470 • UNION, swivel, 90°; 1/2 npt(m) x 1/2 npsm(f)1 No. Part No. Description 203320 • HOSE, air; buna–N; 3/8 in. ID; 203872 PUMP, Fire-Ball 300 5:1;...
  • Page 27: 55-Gallon (208 Liter) Drum Cover, Truck Mounted Pump Fire-Ball 300 Model 206655 Fire-Ball 425 Model 206656

    Parts 55-gallon (208 Liter) Drum Cover, Truck Mounted Pump Fire-Ball 300 Model 206655 Fire-Ball 425 Model 206656 Parts List Ref. Qty. No. Part No. Description Ref. Qty. 155470 • UNION, swivel, 90°; 1/2 npt(m) x 1/2 npsm(f)1 No. Part No. Description 203320 •...
  • Page 28: 55-Gallon (208 Liter) Bung Adapter, Truck Mounted Pump Fire-Ball 300 Model 204264 Fire-Ball 425 Model 222067

    Parts 55-gallon (208 Liter) Bung Adapter, Truck Mounted Pump Fire-Ball 300 Model 204264 Fire-Ball 425 Model 222067 Installation and Operation...
  • Page 29 Parts Parts List Ref. Qty. No. Part No. Description 204254 PUMP, Fire-Ball 300 5:1; (For 204264, see 309869 for parts) 222095 PUMP, Fire-Ball 425 10:1; (For 222067, see 309869 for parts) 222063 HOSE AND FITTING KIT (for 204264) Includes items 2a-2d 222066 HOSE AND FITTING KIT (for 222067) Includes items 2a-2d 220591...
  • Page 30: Technical Data

    Technical Data Technical Data Fire-Ball 225 (3:1) Wetted materials ... steel, polyurethane, aluminum, ................buna-N Fluid to air ratio............3:1 Air inlet port size ......... 3/8 in. npt(f) Cycles/gallon (cycles/liter) ......43.5 (11.4) Fluid inlet port size ........1.5 in. npt(f) Fluid flow @80 cpm (gpm/lpm).......
  • Page 31: Dimensions

    Dimensions Dimensions Fire-Ball 225 Model 246775 Universal Model 246775 Universal Overall Length: 18.9 in. (48 cm) Model 248097 3/8 in. npt(f) air inlet Variable length Grounding Overall Length: 59.2 in. (150.4 cm) screw Model 248097 Variable length 1/2 in. npt(f) fluid outlet 8.9 in.
  • Page 32: Fire-Ball 300

    Dimensions Fire-Ball 300 Model 203857 Model 203876 55-gal. (400 lb) drum size, cover mount Universal Overall Length: 45.6 in. (115.8 cm) Model 203872 16-gal. (120 lb) drum size, cover mount Overall Length: 38.1 in. (96.8 cm) Model 204254 3/8 in. npt(f) 55-gal.
  • Page 33: Fire-Ball 425

    Dimensions Fire-Ball 425 Model 205626 Universal 1/2 in. npt air inlet 18.4in. (46.7 cm) 3/4 in. npt fluid outlet Model 205626 25.8 in. (65.5 cm) 3/4 in npt muffler port 7.4 in. (18.8 cm) Note: For Model 222065 sealed tank 32.3 in.
  • Page 34: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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