MR MESSKO MFLOC 2.0 Operating Instructions Manual

MR MESSKO MFLOC 2.0 Operating Instructions Manual

Flow indicator
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Flow Indicator
®
MESSKO
MFLOC 2.0
Operating Instructions
6500372/02 EN

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Summary of Contents for MR MESSKO MFLOC 2.0

  • Page 1 Flow Indicator ® MESSKO MFLOC 2.0 Operating Instructions 6500372/02 EN...
  • Page 2 © All rights reserved by Maschinenfabrik Reinhausen Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited unless expressly permitted. Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents, utility models or designs. The product may have been altered since this document was published.
  • Page 3: Table Of Contents

    Table of contents Introduction................ 5 Manufacturer.................. 5 Safekeeping.................. 5 Notation conventions ...............  5 1.3.1 Hazard communication system .............. 5 1.3.2 Information system.................. 6 1.3.3 Instruction system .................. 7 1.3.4 Typographic conventions ................ 7 Safety.................. 9 Intended use .................. 9 Fundamental safety instructions ............ 9 Personnel qualification..............
  • Page 4 Table of contents Electrically connecting the micro-switches ........ 23 5.3.1 Cable recommendation ................ 23 5.3.2 Connection via terminal box...............  24 5.3.3 Connection via ANSI plug / MIL plug ............ 25 Tests .................... 26 Removal................ 28 Maintenance and inspection .......... 31 Disposal................ 32 SVHC information in accordance with the REACH regulation.. 32 Technical data.............. 33 Drawings ................ 37 10.1...
  • Page 5: Introduction

    Germany Tel.: +49 941 4090-0 E-mail: sales@reinhausen.com Internet: www.reinhausen.com MR Reinhausen customer portal: https://portal.reinhausen.com Further information on the product and copies of this technical file are avail- able from this address if required. 1.2 Safekeeping Keep this technical file and all supporting documents ready at hand and ac- cessible for future use at all times.
  • Page 6: Information System

    1 Introduction WARNING Type of danger! Source of the danger and its consequences. ► Action ► Action 1.3.1.2 Embedded warning information Embedded warnings refer to a particular part within a section. These warn- ings apply to smaller units of information than the warnings relating to sec- tions.
  • Page 7: Instruction System

    1 Introduction 1.3.3 Instruction system This technical file contains single-step and multi-step instructions. Single-step instructions Instructions which consist of only a single process step are structured as fol- lows: Aim of action ü Requirements (optional). ► Step 1 of 1. ð...
  • Page 8 1 Introduction Typographic convention Purpose Example [► Number of pages] Cross reference [► Page 41]. Glossary entry, abbrevia- Dotted underscore Glossary entry ..............tions, definitions, etc. Table 2: Typographic conventions used in this technical file 6500372/02 EN...
  • Page 9: Safety

    2 Safety ▪ Read this technical file through carefully to familiarize yourself with the product. ▪ This technical file is a part of the product. ▪ Read and observe the safety instructions provided in this section in partic- ular. ▪ Observe the warnings in this technical file to avoid function-related dan- gers.
  • Page 10: Personal Protective Equipment

    2 Safety Personal protective equipment Loosely worn or unsuitable clothing increases the danger of becoming trapped or caught up in rotating parts and the danger of getting caught on protruding parts. This results in danger to life and limb. ▪ All necessary devices and personal protective equipment required for the specific task, such as a hard hat, safety footwear, etc.
  • Page 11 2 Safety Ambient conditions To ensure reliable and safe operation, the product must only be operated under the ambient conditions specified in the technical data. ▪ Observe the specified operating conditions and requirements for the in- stallation location. Modifications and conversions Unauthorized or inappropriate changes to the product may lead to personal injury, material damage and operational faults.
  • Page 12 2 Safety Electrically skilled person The electrically skilled person has a technical qualification and therefore has the required knowledge and experience, and is also conversant with the ap- plicable standards and regulations. The electrically skilled person is also pro- ficient in the following: ▪...
  • Page 13 2 Safety Protective clothing Close-fitting work clothing with a low tearing strength, with tight sleeves and with no protruding parts. It mainly serves to protect the wearer against being caught by moving machine parts. Safety shoes To protect against falling heavy objects and slipping on slippery surfaces.
  • Page 14: Product Description

    3 Product description This chapter contains an overview of the design and function of the product. 3.1 Scope of delivery The product is packaged with protection against moisture and is delivered as follows: ▪ Flow indicator ▪ Fastening materials ▪ Gasket ▪...
  • Page 15 3 Product description The micro-switches installed in the flow indicator are designed as changeover contacts, which you can electrically connect using either a termi- nal box or an ANSI plug / MIL plug. Figure 1: MESSKO® MFLOC 2.0 1 Nameplate 2 Pressure equalization element 3 Marking for mounting position 4 Paddle 5 Grounding screw...
  • Page 16: Packaging, Transport And Storage

    4 Packaging, transport and storage 4.1 Purpose The packaging is designed to protect the packaged product during transport, loading, unloading and during periods of storage in such a way that no detri- mental changes occur. The packaging must protect the goods against per- mitted transport stresses such as vibration, knocks and moisture (rain, snow, condensation).
  • Page 17 4 Packaging, transport and storage Every delivered shipment must be checked for the following by the recipient before acceptance (acknowledgment of receipt): ▪ Completeness based on the delivery slip ▪ External damage of any kind. The checks must take place after unloading, when the box or transport con- tainer can be accessed from all sides.
  • Page 18: Further Transport

    4 Packaging, transport and storage 4.5 Further transport Use the original product packaging for further transport. If you transport the product to the final installation site in a mounted state, observe the following information in order to protect the product against me- chanical damage due to external influences.
  • Page 19: Mounting

    5 Mounting DANGER Electric shock! Danger of death due to electrical voltage when assembling/ disassembling the device. ► Switch off transformer on high-voltage side and low-voltage side. ► Lock transformer to prevent unintentional restart. ► Make sure that everything is de-energized. ►...
  • Page 20 5 Mounting Therefore, make sure of the following: ▪ Flanges – Flush and even – Evenness deviation ≤ 0.2 mm ▪ Sealing surface of the flanges – Clean and undamaged – Without any damage along the radial surface such as scratches or points of impact –...
  • Page 21: Fastening The Flow Indicator To A Pipe

    5 Mounting 5.2 Fastening the flow indicator to a pipe There are various versions of the flow indicator, depending on various factors (e.g. coolant used, electrical connection, flange design). The display part and transmitter part are adjusted to one another at the factory and have identical serial numbers. Only attach transmitter parts and display parts together that have identical serial numbers.
  • Page 22 5 Mounting Proceed as follows to fasten the flow indicator to the pipe: 1. Loosen the screws on the display part and remove the display part from the transmitter part. Figure 4: Removing the display part 2. Fasten the transmitter part with gasket on the flange such that the im- printed arrow points in the flow direction of the cooling medium.
  • Page 23: Electrically Connecting The Micro-Switches

    5 Mounting the pointer is not pointing to PUMP OFF, remove the display part from the transmitter part and turn the magnet on the bottom of the display part until the pointer points to PUMP OFF. Screw the display part back onto the transmitter part.
  • Page 24: Connection Via Terminal Box

    5 Mounting The cables used must be flame-resistant in accordance with IEC 60332-1-2 or UL 2556 VW-1. Cable Terminals Conductor cross-section / cable diameter External protective ≥ all other wires conductor Wires for connection 12/11/14 Standard device version: 6 x 1 mm …2.5 mm via terminal box Ø...
  • Page 25: Connection Via Ansi Plug / Mil Plug

    5 Mounting 6. Put the cover on the terminal box and tighten the cross recessed head screws (bit size PH 2) crosswise with a torque of 3 Nm. 7. Ground the flow indicator using a grounding cable with a ring-type cable socket.
  • Page 26: Tests

    5 Mounting Figure 10: MIL plug 2. Ground the flow indicator using a grounding cable with a ring-type cable socket. The copper-aluminum washer must be on the display part here. Figure 11: Ground connection 5.4 Tests After installing the flow indicator, check to make sure the flange joint is sealed and the micro-switches function correctly.
  • Page 27 5 Mounting Testing the seal tightness 1. Check the tightness of the flange connection. 2. If the connection is not tight, check the gasket and replace it if necessary. Function test 1. After installing the flow indicator, turn the pump on. 2.
  • Page 28: Removal

    6 Removal DANGER Electric shock! Danger of death due to electrical voltage when assembling/ disassembling the device. ► Switch off transformer on high-voltage side and low-voltage side. ► Lock transformer to prevent unintentional restart. ► Make sure that everything is de-energized. ►...
  • Page 29 6 Removal 5. Loosen the screws on the display part and remove the display part from the transmitter part. Figure 12: Removing the display part 6. To install a new display part on the existing transmitter part, continue to Fastening the flow indicator to a pipe [►Section 5.2, Page 21]. If you also have to remove the transmitter part, proceed as follows.
  • Page 30 6 Removal 3. Install new transmitter part, see Assembly [►Section 5, Page 19]. 4. Alternatively, close off the open flange with a suitable dummy flange. 6500372/02 EN...
  • Page 31: Maintenance And Inspection

    Mount the front ring and tighten hand-tight (approx. 25 Nm). In the event of questions or irregularities, contact Technical Service: Maschinenfabrik Reinhausen GmbH MR Service & Complaint Falkensteinstraße 8 93059 Regensburg, Germany E-mail: service@reinhausen.com or complaint@reinhausen.com 6500372/02 EN...
  • Page 32: Disposal

    8 Disposal Observe the national disposal regulations in the country of use. 8.1 SVHC information in accordance with the REACH regulation This product complies with the provisions of European Regulation 1907/2006/EC dated December 18, 2006 on the Registration, Evaluation, Authorization and Restriction of Chemicals (REACH). The following components of the product contain >...
  • Page 33: Technical Data

    9 Technical data Basic materials Housing / terminal box Aluminum alloy, RAL 7033 or 7038, powder- coated in accordance with DIN EN ISO 12944 part 9, class C4H or CX Mounting flange Aluminum alloy Paddle Glass fiber-reinforced plastic / polyamide copoly- mer, 50% glass fiber Indicator dial Aluminum, matted, anodized Color: black text on white indicator dial or white...
  • Page 34 9 Technical data Flange gasket Material NBR for mineral insulating oil FPM (Viton) for alternative insulating fluids EPDM for water Material hardness 75 shore Micro-switches Tap-changer type Tap-changer with standard contacts (silver alloy), tap-changer with gold-plated contacts Type of contact Changeover contact Quantity Switching capacity standard...
  • Page 35 9 Technical data Terminal box Connection terminals min. 1 mm / max. 2.5 mm Cable gland M20x1.5 for cable Ø 8...15 mm or ¾“ NPT Electrical connection MIL plug Connection box ANSI plug Minimum flow speed for the flow indicator to respond Nomi- Piping interior diam- Minimum flow speed Oil flow rate for the flow...
  • Page 36 9 Technical data Offshore version Paint of terminal box as per DIN EN ISO 12944 Part 9, Protection class CX Unpainted parts made from stainless steel 6500372/02 EN...
  • Page 37: Drawings

    10 Drawings 6500372/02 EN...
  • Page 38 110 4.33" 3.11" 123 4.84" 85 3.35" O 14,5 .57" SERIAL NUMBER TRANSFORMER ACCESSORIES   DIMENSION   IN mm FLOW INDICATOR MFLOC SHEET MATERIAL NUMBER EXCEPT AS   VERSION WITH MIL CONNECTOR 101205891E NOTED...
  • Page 39 82 3.25" 123 4.84" 85 3.35" max. [4.57"] 79 3.09" 60 2.36" M20 x 1,5 80 3.15" 3.11" 3/4" NPT SERIAL NUMBER TRANSFORMER ACCESSORIES   DIMENSION   IN mm FLOW INDICATOR MFLOC SHEET MATERIAL NUMBER EXCEPT AS   VERSION WITH TERMINAL BOX 101205871E NOTED...
  • Page 40 110 4.33" 3.11" 123 4.84" 85 3.35" O 14,5 .57" SERIAL NUMBER TRANSFORMER ACCESSORIES   DIMENSION   IN mm FLOW INDICATOR MFLOC SHEET MATERIAL NUMBER EXCEPT AS   VERSION WITH ANSI CONNECTOR 101205881E NOTED...
  • Page 41: Glossary

    Glossary Insulating fluid temperature Storage temperature Permissible temperature of the insulat- Permissible temperature for storing the ing fluid in the product or directly on the device in an unmounted state or in a product. mounted state so long as the device is not in operation.
  • Page 44 Maschinenfabrik Reinhausen GmbH Falkensteinstrasse 8 93059 Regensburg +49 (0)941 4090-0 sales@reinhausen.com www.reinhausen.com ® 6500372/02 EN - MESSKO MFLOC 2.0 - F0372802 - 12/22 - Maschinenfabrik Reinhausen GmbH THE POWER BEHIND POWER.

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