MR TAPCON LV Operating Instructions Manual

MR TAPCON LV Operating Instructions Manual

Voltage monitoring
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Voltage monitoring
®
TAPCON
LV
Operating Instructions
7370895/00 EN . Limit Volt

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Summary of Contents for MR TAPCON LV

  • Page 1 Voltage monitoring ® TAPCON Operating Instructions 7370895/00 EN . Limit Volt...
  • Page 2 © All rights reserved by Maschinenfabrik Reinhausen Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited unless expressly permitted. Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents, utility models or designs.
  • Page 3: Table Of Contents

    Table of contents Table of contents Introduction.........................  7 Manufacturer............................ 7 Completeness.............................  7 Safekeeping............................ 7 Notation conventions ..........................  7 1.4.1 Hazard communication system .......................... 7 1.4.2 Information system.............................. 9 1.4.3 Instruction system .............................. 9 1.4.4 Typographic conventions ............................ 10 Safety.......................... 11 Appropriate use .......................... 11 Fundamental safety instructions .......................
  • Page 4 Table of contents Mounting ...........................  30 Preparation ............................ 30 Electromagnetic compatibility ...................... 30 6.2.1 Wiring requirement of installation site ........................ 31 6.2.2 Wiring requirement of operating site ........................ 31 6.2.3 Wiring requirement in control cabinet........................ 32 Minimum distances ...........................  33 Installing the individual components on a cap rail ................ 33 6.4.1 Fastening the cap rail............................ 34 6.4.2...
  • Page 5 Table of contents General .............................  60 8.2.1 Setting general device functions ......................... 60 8.2.2 Set up automatic logout ............................ 61 8.2.3 Activating/deactivating service user access...................... 62 Configuring the network........................ 63 Setting the device time ........................ 64 Control of the motor-drive unit ...................... 65 Regulation............................
  • Page 6 Table of contents Messages ..........................  91 11.1 Event messages .......................... 91 11.2 Digital inputs and outputs .........................  92 Uninstallation........................ 94 12.1 Uninstalling the CPU assembly ...................... 94 12.2 Uninstalling the UI 1/UI 3 assembly.................... 97 12.3 Uninstalling the DIO 28-15/DIO 42-20 assembly................ 99 12.4 Uninstalling the QS3.241 assembly....................
  • Page 7: Introduction

    1 Introduction 1 Introduction This technical file contains detailed descriptions on the safe and proper in- stallation, connection, commissioning and monitoring of the product. It also includes safety instructions and general information about the prod- uct. This technical file is intended solely for specially trained and authorized per- sonnel.
  • Page 8 1 Introduction 1.4.1.1 Warning relating to section Warnings relating to sections refer to entire chapters or sections, sub-sec- tions or several paragraphs within this technical file. Warnings relating to sections use the following format: Type of danger! WARNING Source of the danger and outcome. ►...
  • Page 9: Information System

    1 Introduction Pictogram Definition Warning of combustible substances Warning of danger of tipping Warning of danger of crushing Table 2: Pictograms used in warning notices 1.4.2 Information system Information is designed to simplify and improve understanding of particular procedures. In this technical file it is laid out as follows: Important information.
  • Page 10: Typographic Conventions

    1 Introduction Aim of action ü Requirements (optional). 1. Step 1. ð Result of step (optional). 2. Step 2. ð Result of step (optional). ð Result of action (optional). 1.4.4 Typographic conventions The following typographic conventions are used in this technical file: Typographic convention Purpose Example...
  • Page 11: Safety

    2 Safety 2 Safety ▪ Read this technical file through to familiarize yourself with the product. ▪ This technical file is a part of the product. ▪ Read and observe the safety instructions provided in this chapter. ▪ Read and observe the warnings in this technical file in order to avoid func- tion-related dangers.
  • Page 12 2 Safety Personal protective equipment Loosely worn or unsuitable clothing increases the danger of becoming trapped or caught up in rotating parts and the danger of getting caught on protruding parts. This poses a danger to life and limb. ▪ Wear appropriate personal protective equipment such as a helmet, work gloves, etc.
  • Page 13 2 Safety Handling electrical components Electrical components can be damaged by electrostatic discharges. ▪ Never touch electrical components during commissioning, operation or maintenance work. ▪ Take suitable measures (e.g. covers) to ensure that personnel cannot touch components. ▪ Wear suitable personal protective equipment (e.g. grounded strap). Explosion protection Highly flammable or explosive gases, vapors and dusts can cause serious explosions and fire.
  • Page 14: Personnel Qualification

    2 Safety 2.3 Personnel qualification The person responsible for assembly, commissioning, operation, mainte- nance and inspection must ensure that the personnel are sufficiently quali- fied. Electrically skilled person The electrically skilled person has a technical qualification and therefore has the required knowledge and experience, and is also conversant with the ap- plicable standards and regulations.
  • Page 15: Personal Protective Equipment

    2 Safety 2.4 Personal protective equipment Personal protective equipment must be worn during work to minimize risks to health. ▪ Always wear the personal protective equipment required for the job at hand. ▪ Never wear damaged personal protective equipment. ▪ Observe information about personal protective equipment provided in the work area.
  • Page 16: Security

    3 IT security 3 IT security Observe the following recommendations to operate the product safely. General ▪ Ensure that only authorized personnel have access to the device. ▪ Only use the device within an ESP (electronic security perimeter). Do not connect the device to the Internet in an unprotected state.
  • Page 17 ETH 2.1 (only for MR service) ETH 2.1 HTTP for web-based visualization ETH 2.1 HTTPS for web-based visualization ETH 2.1 FTPS (only for MR service) ETH 2.1 8080 HTTP for web-based visualization ETH 2.1 8081 HTTPS for web-based visualization ETH 2.2 No function Table 5: Interfaces and open ports of the CPU assembly...
  • Page 18 3 IT security The device uses the following cipher suites for a TLS-secured connection: Key exchange Authentication Encryption Key length Operating Hash func- mode tion ECDHE WITH SHA265 ECDHE ECDSA SHA256 ECDH SHA256 SHA384 Table 6: Cipher suite Not available with TLS version >= 1.2 The device uses the SHA256 hash function to save passwords.
  • Page 19: Product Description

    4 Product description 4 Product description 4.1 Scope of delivery The following items are included in the scope of delivery: ▪ TAPCON® LV ▪ Technical files ▪ Additional nameplate Please note the following: ▪ Check the shipment for completeness on the basis of the shipping docu- ments.
  • Page 20: Performance Features

    4 Product description Switching blocking If the measured voltage is greater than the limit U> or less than the limit U<, the device blocks the switching commands of the voltage regulator which would lead to an even greater control deviation: ▪...
  • Page 21: Design

    4 Product description 4.4 Design The device is supplied in the form of individual components for assembly on a cap rail. The individual device assemblies are described in the following section. Figure 3: Example: Individual components for assembly on a cap rail 4.4.1 Power supply The G1 PULS DIMENSION QS3.241 assembly supplies power to the de- vice.
  • Page 22: Ui 1 Voltage Measurement And Current Measurement

    4 Product description ▪ USB (USB 2.0) ▪ 2x CAN bus (CAN 1, CAN 2) INIT TEST PROG 24V DC ETH 1 ETH 2.1 ETH 2.2 Figure 5: CPU I assembly 4.4.3 UI 1 voltage measurement and current measurement The UI 1 assembly is used for measuring 1-phase voltage and current. Figure 6: UI 1 assembly Warning of a danger point.
  • Page 23: Dio 28-15 Digital Inputs And Outputs

    4 Product description 4.4.4 DIO 28-15 digital inputs and outputs The DIO 28-15 assembly makes 28 inputs and 15 outputs (6 N/O contacts, 9 change-over contacts) available. Figure 7: DIO 28-15 assembly Warning of a danger point. Read the information given in the product oper- ating instructions.
  • Page 24: Visualization

    4 Product description 4.5 Visualization 4.5.1 Main screen The main screen of the visualization is divided into the following areas: Figure 8: Main screen 1 Display area 2 Secondary navigation or naviga- tion path 3 Primary navigation 4 Status bar The display area of the main screen shows the currently measured voltage and the control deviation on the left side.
  • Page 25 4 Product description You can only modify the device settings or parameters if you have the nec- essary user rights. Logging on, logging off and changing users The control of access rights to device settings and parameters is user- based. Various users can log in at the same time (e.g. via the visualization) and access the device.
  • Page 26 4 Product description Parameter search You can use the quick search function in the parameter menu to search for a parameter. Enter the name of the desired parameter in the Search entry field. Figure 9: Quick search Expert mode The device has an expert mode for entering the parameters. You can enter the parameters directly into the overview screen of the respective menu in this mode.
  • Page 27 4 Product description Hiding/showing parameters Depending on how you set the parameters, the device will hide or show ad- ditional parameters related to this function. ® Maschinenfabrik Reinhausen GmbH 2020 7370895/00 EN TAPCON...
  • Page 28: Packaging, Transport And Storage

    5 Packaging, transport and storage 5 Packaging, transport and storage 5.1 Suitability, structure and production The goods are packaged in a sturdy cardboard box. This ensures that the shipment is secure when in the intended transportation position and that none of its parts touch the loading surface of the means of transport or touch the ground after unloading.
  • Page 29: Storage Of Shipments

    5 Packaging, transport and storage Visible damage If external transport damage is detected on receipt of the shipment, proceed as follows: ▪ Immediately record the transport damage found in the shipping docu- ments and have this countersigned by the carrier. ▪...
  • Page 30: Mounting

    6 Mounting 6 Mounting This chapter describes how to correctly mount and connect the device. Ob- serve the connection diagrams provided. Electric shock! DANGER Risk of fatal injury due to electrical voltage. Always observe the following safety regulations when working in or on electrical equipment. ►...
  • Page 31: Wiring Requirement Of Installation Site

    6 Mounting 6.2.1 Wiring requirement of installation site Note the following when selecting the installation site: ▪ The system's overvoltage protection must be effective. ▪ The system's ground connection must comply with all technical regula- tions. ▪ Separate system parts must be joined by a potential equalization. ▪...
  • Page 32: Wiring Requirement In Control Cabinet

    6 Mounting Using single conductors may limit the effectiveness of the shielding. Con- nect close-fitting shielding to cover all areas. Figure 12: Recommended connection of the shielding 1 Connection of the shielding via a 2 Full-surface connection of the single conductor shielding 6.2.3 Wiring requirement in control cabinet Note the following when wiring the control cabinet:...
  • Page 33: Minimum Distances

    6 Mounting 6.3 Minimum distances NOTICE Damage to the device! Insufficient circulation of ambient air can result in damage to the device due to overheating. ► Keep the ventilation slots clear. ► Ensure sufficient distance to neighboring components. ► Only mount device in horizontal position (ventilation slots are at the top and bottom).
  • Page 34: Fastening The Cap Rail

    6 Mounting 6.4.1 Fastening the cap rail The cap rail is required to mount a bus bar or a device's remote assemblies in a control cabinet. Only use the following types of cap rails in accordance with EN 60715: ▪ TH 35-7.5 ▪...
  • Page 35: Installing The Assembly At A Distance On The Cap Rail

    6 Mounting Figure 15: Hooking the bus rail into position 6.4.3 Installing the assembly at a distance on the cap rail As an option, the device can have the following assemblies that must be mounted at a distance on the cap rail: ▪...
  • Page 36: Connecting The Device

    6 Mounting Figure 16: Example: Hooking on DIO and SW assemblies 6.5 Connecting the device The following section describes how to establish the electrical connection to the device. Electric shock! WARNING Connection errors can lead to death, injury or property damage. ►...
  • Page 37: Cable Recommendation

    6 Mounting 6.5.1 Cable recommendation Please note the following Maschinenfabrik Reinhausen GmbH recommenda- tion when wiring the device. ▪ Excessive line capacitance can prevent the relay contacts from interrupt- ing the contact current. In control circuits operated with alternating current, take into account the effect of the line capacitance of long control cables on the function of the relay contacts.
  • Page 38: Wiring The Cpu Assembly

    6 Mounting 6.5.3 Wiring the CPU assembly ► Connect the ETH 2.1 or ETH 2.2 (optional) interface to a PC in accor- dance with the connection diagram to access the web-based visualization. Figure 17: Connection to a PC via Ethernet interface Voltage supply You have to connect the CPU assembly to the voltage supply of the voltage supply unit.
  • Page 39: Wiring The Ui Assembly

    6 Mounting 2. Insert and fasten the plug into the respective "24 V DC" slot. Figure 19: Fastening the 24 V DC plug 6.5.4 Wiring the UI assembly You must fuse the voltage measurement circuit in accordance with the con- ductor cross section used. You can use the following fuse types: Miniature circuit breaker Safety fuse Standard...
  • Page 40 6 Mounting To wire the UI assembly, proceed as follows: 1. Guide the cables into the corresponding plug terminals and fasten them using a screwdriver. Figure 20: Example: Plug for voltage measurement Figure 21: Example: Plug for current measurement ® TAPCON 7370895/00 EN Maschinenfabrik Reinhausen GmbH 2020...
  • Page 41: Wiring The Dio Assembly

    6 Mounting 2. Insert the plugs into the respective slots and engage the plug. Figure 22: Engaging the plug 6.5.5 Wiring the DIO assembly 1. Guide the leads into the plug terminal in accordance with the supplied connection diagram and fasten them using a screwdriver. Figure 23: Inserting the leads ®...
  • Page 42 6 Mounting 2. Insert and screw the plug into the respective slot in accordance with the supplied connection diagram. Figure 24: Fastening the plug 3. Connect the DIO 28-15/DIO 42-20 assemblies to CPU I using the CAN bus cable. When connecting the DIO 28-15/DIO 42-20 assembly to the CPU assembly, it is imperative that you use only the supplied connection cable.
  • Page 43 6 Mounting Figure 25: CAN bus connection Voltage supply Connect the DIO 28-15/DIO 42-20 assembly to the voltage supply of the voltage supply unit: 1. Guide the leads into the respective plug terminals for the voltage supply and fasten them using a screwdriver. Figure 26: Inserting the leads ®...
  • Page 44 6 Mounting 2. Insert and fasten the plug into the respective "24 V DC" slot. Figure 27: Fastening the 24 V DC plug Setting rotary switches of DIO 28-15 and DIO 42-20 If the device has 2 DIO assemblies, you have to ensure that the L rotary switches have different settings on the respective assemblies.
  • Page 45: Wiring The Qs3.241 Assembly

    6 Mounting Figure 28: Rotary switch H and L of DIO assembly 6.5.6 Wiring the QS3.241 assembly Risk of burns and damage to the device! WARNING There is a fire hazard if the cables for the 24 V supply to the assemblies are insufficiently dimensioned.
  • Page 46 6 Mounting Connect the G1 (PULS) assembly in accordance with the connection dia- gram: 1. Insert the leads into the corresponding connections and close the lever Figure 29: Inserting the leads 2. Insert the leads of the neutral conductor (N), phase conductor (L) and pro- tective conductor into the corresponding connections and close the lever...
  • Page 47: Connecting The Power Supply

    6 Mounting Figure 30: Inserting the neutral conductor, phase conductor and protective conductor 6.5.7 Connecting the power supply You may only connect the device to circuits with an external overcurrent pro- tection device and an all-pole isolating device, enabling the equipment to be fully de-energized if required (service, maintenance etc.).
  • Page 48: Checking Functional Reliability

    Check the following: ▪ Once you have connected the device to the grid, the display shows the MR logo and then the operating screen. ▪ The voltage display LED on the top left of the device's front panel lights The device is fully mounted and can be configured. The actions required for this are described in the following chapter.
  • Page 49: Commissioning

    ► Check the entire configuration before commissioning. 7.1 Performing tests Please contact Maschinenfabrik Reinhausen GmbH (MR) if any aspect of the tests is not clear. 7.1.1 Ground test For commissioning, carry out a ground test (check of the impedance of the protective bonding) in accordance with IEC 61010-1.
  • Page 50 7 Commissioning Proceed as follows to carry out the ground test: 1. Feed the test current at the fixing screw of assembly DIO 28-15 or DIO 42-20 using a constant current source and measure the voltage between the measurement point and the protective conductor. ð...
  • Page 51: Performing A Dielectric Test

    You may not test any other assemblies. Assembly Interfaces Test parameters Max. test voltage Max. test dura- Ramp Breaking current tion threshold OT1205 (MR/N) N, L 2.2 kV AC 2 s 5 s > 10 mA UI 1 N, L 2.2 kV AC 2 s 5 s...
  • Page 52 7 Commissioning Assembly Interfaces Test parameters Max. test voltage Max. test dura- Ramp Breaking current tion threshold DIO 28-15 any DI, DO 2.2 kV AC 2 s 5 s > 1 mA DIO 42-20 DIO 42-20 HL G1 (PULS) N, L 2.2 kV AC 2 s 5 s > 4 mA Table 14: Permitted interfaces and test parameters for the dielectric test only the version with 85...265 V AC/V DC wide-range power supply, other- wise the device may be damaged.
  • Page 53: Establishing Connection To Visualization

    7 Commissioning Figure 34: Sample dielectric test set-up for a device designed with the G1 (PULS) power supply 7.2 Establishing connection to visualization You can use the ETH 2.1 interface of the CPU assembly to establish the connection to the visualization. The interfaces do not use a DHCP server. Therefore, you must assign a static IP address to your PC.
  • Page 54: Setting The Language

    7 Commissioning To establish a connection, proceed as follows: 1. Connect the PC and device using an Ethernet cable (RJ45 plug) via the ETH2.1 interface. Figure 35: Establishing a connection via the ETH2.1 or ETH2.2 interface 2. Assign a unique IP address to the PC. This IP address must be in the same subnet as the device (e.g.
  • Page 55: Commissioning Wizard

    7 Commissioning 4. Restart the device to apply the changed language setting. 7.4 Commissioning wizard If you want the device to help when setting the relevant parameters, you can use the commissioning wizard. The commissioning wizard provides a selec- tion of parameters that you can configure in order. A detailed description of each of the parameters can be found in the Opera- tion [►Section 8, Page 59] chapter.
  • Page 56: Function Tests

    7 Commissioning 7.5 Function tests For commissioning, perform the function checks described below. You will need a controllable voltage source to simulate the measured voltage for the function test. The function test requires that you register on the device as a user in the pa- rameter configurator or administrator user role.
  • Page 57: Testing Blocking Of Switching Commands From The Voltage Regulator

    7 Commissioning 7. Set the limit U< to the value you want. 8. Reduce the supplied voltage until it is less than the limit U<. 9. Check whether the Limit U< event is reported and if the associated signal- ing relay U< switches. ð...
  • Page 58 7 Commissioning 2. Compare the supplied voltage from the voltage source with the measured value displayed on the device's main screen. 3. Set the desired value to the value you want. 4. Set the limit U> to the value you want. 5.
  • Page 59: Operation

    8 Operation 8 Operation This chapter describes all the functions and setting options for the device. 8.1 Establishing connection to visualization You can use the ETH 2.1 interface of the CPU assembly to establish the connection to the visualization. The interfaces do not use a DHCP server. Therefore, you must assign a static IP address to your PC.
  • Page 60: General

    8 Operation 2. Assign a unique IP address to the PC. This IP address must be in the same subnet as the device (e.g. ETH2.1: 192.168.165.100). 3. Enter the IP address of the visualization (e.g. ETH2.1: http://192.168.165.1; if SSL encryption is active, enter https://192.168.165.1) in the browser on the PC.
  • Page 61: Set Up Automatic Logout

    8 Operation Transformer name You can use this parameter to enter a transformer name for identification purposes. The transformer name will be displayed on the main screen in the visualization. USB interface You can use this parameter to deactivate the USB interface. You can select the following options: ▪...
  • Page 62: Activating/Deactivating Service User Access

    8 Operation Time until auto logout You can use this parameter to set the time period of inactivity after which a user is automatically logged out. 8.2.3 Activating/deactivating service user access The device is equipped with user access for the Maschinenfabrik Rein- hausen GmbH Technical Service department.
  • Page 63: Configuring The Network

    8 Operation Service user access activation You can use this parameter to activate or deactivate service user access. 8.3 Configuring the network In this menu item, you can configure the network interface. Settings Parameters Network se...ngs Name Value Home SSL/TLS encryption TLS version >= 1.0 Events...
  • Page 64: Setting The Device Time

    8 Operation This option can be selected only if the TLS version is supported by the connected peripheral equipment. 8.4 Setting the device time You can adjust the device time manually. Settings Parameters Time synch...ion Name Value Home Time zone UTC +01:00 Time zone (UTC+01:00) Amsterdam, Berlin,...
  • Page 65: Control Of The Motor-Drive Unit

    8 Operation 8.5 Control of the motor-drive unit The following parameters let you configure control of the motor-drive unit during an active return. Settings Parameters Motor cont...nit Name Value Home Switching pulse time 1.5 s Switching pulse pause 2.5 s Events Information Recorder CHANGE REBOOT...
  • Page 66: Regulation

    8 Operation 8.6 Regulation In this menu, you can configure the functions for monitoring voltage regula- tion. Settings Parameters Control Name Value Home Desired value 100 V Delay time T1 10 s Delay time T2 15 s Events Delay time T3 30 s Information Recorder CHANGE REBOOT...
  • Page 67 8 Operation Delay time T1 If the measured voltage is beyond the limit U>>, the delay time T1 starts. Once the delay time T1 has expired, the device outputs a signal (pulse with a duration of 3 s) at output U>> +T1 3s. U>>...
  • Page 68 8 Operation Voltage regulator fault If the voltage regulator outputs a switching command in the wrong direction after the expiration of delay time T2 (LOWER for U< or RAISE for U>), then the device outputs a signal at output Voltage regulator fault. U>>...
  • Page 69 8 Operation U>> U> U< U<< U<> +T2 3s U< +T2 3s U> +T2 3s Figure 48: Delay time T2 of OLTC U>> Overvoltage U>> U> Overvoltage U> U< Undervoltage U< U<< Undervoltage U<< H Hysteresis U<> Output U<> +T2 3s +T2 3s U<...
  • Page 70: Voltage Monitoring

    8 Operation U>> Overvoltage U>> U> Overvoltage U> U<< Undervoltage U<< U< Undervoltage U< Delay time Hysteresis Return 8.7 Voltage monitoring In order to monitor the transformer's current output voltage, you can set 4 limit values: ▪ Undervoltage U<<: Lower limit 2 ▪...
  • Page 71 8 Operation Settings Parameters Voltage ...ing << < > >> Home Percentage 80 % 90.0 % 110 % 120 % Hysteresis 0 kV 0 kV 0 kV 0 kV Delay time 0.5 s 0.5 s 0.5 s 0.5 s Events Reaction Information Recorder CHANGE REBOOT...
  • Page 72: Setting Transformer Data

    ▪ Output: N/O contact (NO) You can change this configuration if necessary. If you have connected sensors over the MR sensor bus, you must select the "Modbus" signal type for the desired functions. Observe the additional infor- mation provided in the MR sensor bus section.
  • Page 73 "-". Note the connection diagram supplied. Table 20: Configuration of the digital inputs and outputs Not available with sensors connected over the MR sensor bus (Modbus). Property Options Function Function of the digital input (I: ...) or the digital output (O: ...).
  • Page 74: Event Management

    8 Operation Figure 53: Configuring digital inputs and outputs The operation described below is only possible if you access the visualiza- tion using a computer. You can only change the configuration of the digital inputs and outputs if you have a Parameter Configurator or Administrator role.
  • Page 75: Displaying And Acknowledging Events

    8 Operation 8.10.1 Displaying and acknowledging events To display the events currently active, proceed as follows: ► Go to Events. ð A list of currently pending events appears. Events Event Time Home 17.03.2020 Limit value I>> 10:56:59/669 17.03.2020 Limit value S>> 10:56:59/669 Events 17.03.2020...
  • Page 76 8 Operation Property Description Category ▪ Error (red) ▪ Warning (yellow) ▪ Info (gray) This setting affects the color of the Alarm LED and the event symbol in the primary navigation. Report If you activate this option, the event is shown on the dis- play and, if configured accordingly, issued via an output and the control system protocol.
  • Page 77: Displaying Event Memory

    8 Operation 4. Press the Accept button to save the change. 8.10.3 Displaying event memory Past events are stored in the event memory. The following information is dis- played: Column Description Consecutive number of events Event number for clear identification Event category: ▪...
  • Page 78: User Administration

    8 Operation 3. Select the desired event categories and the desired event status. 4. Select the desired events in the Events list. 5. Press the Search button to display the desired events. Exporting events You can export the event memory entries currently displayed as a csv file. If you first create a filter, only the filtered entries are exported.
  • Page 79: Changing The Password

    8 Operation Role Description Operator User who can view data of relevance to operation and ac- knowledge events. The user can perform manual tap- change operations using the device's controls. ▪ Display all parameters ▪ Display and acknowledge all events Parameter configura- User who can view and modify data of relevance to opera- tion.
  • Page 80: Creating, Editing And Deleting Users

    8 Operation To change the password, proceed as follows: 1. Select the user name in the status line. Figure 57: Changing the password 2. Enter the new password twice. 3. Press the Accept button to save the changed password. 8.11.3 Creating, editing and deleting users You can set the following options for all users: ▪...
  • Page 81 8 Operation Figure 58: Overview of users created You can only create, edit, and delete users if you are assigned an adminis- trator role. When in delivery status, you can log in as the administrator as follows: ▪ User name: admin ▪...
  • Page 82: Setting Access Rights To Parameters And Events

    8 Operation Deleting user To delete an existing user, proceed as follows: 1. Go to Settings > Administration > User. 2. Select the desired user in the list. 3. Press the Delete user button. 4. Press the Accept button to delete the user. 8.11.4 Setting access rights to parameters and events You can configure access rights to parameters and events for the available roles.
  • Page 83: Information About Device

    8 Operation 4. Press the Accept button to save the change. 8.12 Information about device In this menu, you can view information about the device. 8.12.1 Hardware Under Hardware, you can display information about the device's hardware. For the assemblies, you will find information about the signal level of the in- dividual channels.
  • Page 84: Software

    8 Operation 8.12.2 Software Under Software, you can display the version status of the device's software components. Figure 61: Information on the device's software To retrieve information on the device's software, proceed as follows: ► Go to Information > Software. 8.13 Import/export manager The device is equipped with an import/export manager, which can be used to export and import various data.
  • Page 85 8 Operation You can export the following data from the device, depending on your device configuration: Option Description System image Complete image of the system (software and configuration). If you are using the option "with history", all of the event memory entries are also exported.
  • Page 86: Importing Data

    8 Operation 8.13.2 Importing data You can import the following data: Option Description System image Complete image of the system (software and configura- tion), with or without history. Settings All device settings: ▪ Parameter settings ▪ Event settings ▪ Administrative settings (users, access rights) The settings can also be imported from another device.
  • Page 87: Maintenance And Care

    9 Maintenance and care 9 Maintenance and care The device is maintenance-free. You can clean the device's housing with a dry cloth. ® Maschinenfabrik Reinhausen GmbH 2020 7370895/00 EN TAPCON...
  • Page 88: Fault Elimination

    10 Fault elimination 10 Fault elimination This chapter describes how to rectify simple operating faults. 10.1 General faults Characteristics/details Cause Remedy No function No power supply Check power supply. ▪ Power supply LED does not Fuse tripped Contact Maschinenfabrik Reinhausen GmbH. light up No function Configuration error...
  • Page 89: Human-Machine Interface

    10 Fault elimination 10.4 Human-machine interface Characteristics/details Cause Remedy Connection cannot be established Connection cable defective Check connection cable with visualization SSL encryption active Accept SSL certificate in browser Call up IP address using https:// Deactivate SSL encryption When establishing a connection Check the setting of IP addresses of the device via the CPU I interface: PC not in and PC and correct if necessary.
  • Page 90: Assemblies

    10 Fault elimination 10.6 Assemblies Consult the following table to check whether individual assemblies have a malfunction. Assembly Characteristics/details Cause Remedy UI 1 RDY LED (yellow) does Communication with the assem- Contact Maschinenfabrik Rein- not light up bly not possible. hausen GmbH. RDY LED (yellow) flashes An error was detected in the as- Contact Maschinenfabrik Rein-...
  • Page 91: Messages

    11 Messages 11 Messages 11.1 Event messages Category Name Description Remedy Warning Limit value U> The limit value for overvoltage Check the current operating U> has been exceeded. conditions of the transformer and the set U> parameters. Warning Limit value U>> The limit value for overvoltage Check the current operating U>>...
  • Page 92: Digital Inputs And Outputs

    11 Messages 11.2 Digital inputs and outputs Designation Input* Function Return OFF DIO 28-15:9 Deactivate the temporary return func- tion. LOW position DIO 28-15:10 Message from the motor-drive unit that the return target range has been reached. RAISE signal (AVR) DIO 28-15:1 RAISE voltage switching command from voltage regulator LOWER signal (AVR) DIO 28-15:2...
  • Page 93 11 Messages Designation Output* Function Return ON DIO 28-15:14B/C N/O contact for Return switched on message. Return running DIO 28-15:15B/C N/O contact for Return running mes- sage. U>> Inactive N/O contact for U>> message U>> + t1 3s Inactive Pulse (duration = 3 s) after T1 expires in case of U>>.
  • Page 94: Uninstallation

    12 Uninstallation 12 Uninstallation The following describes the safe removal of the device. DANGER Electric shock! Risk of fatal injury due to electrical voltage. Always observe the following safety regulations when working in or on electrical equipment. ► Disconnect the equipment. ►...
  • Page 95 12 Uninstallation 2. Remove the Ethernet cable. Figure 63: Removing the Ethernet cable 3. If necessary, remove the data cable (D-Sub 9-poles). Figure 64: Removing the data cable ® Maschinenfabrik Reinhausen GmbH 2020 7370895/00 EN TAPCON...
  • Page 96 12 Uninstallation 4. Remove the CAN bus cable. Figure 65: CAN bus cable 5. Unscrew the fixing screws. Figure 66: Unscrewing the fixing screws ® TAPCON 7370895/00 EN Maschinenfabrik Reinhausen GmbH 2020...
  • Page 97: Uninstalling The Ui 1/Ui 3 Assembly

    12 Uninstallation 6. Unplug the assembly. Figure 67: Unplugging the CPU assembly 12.2 Uninstalling the UI 1/UI 3 assembly 1. Remove the plug for the voltage measurement. Figure 68: Voltage measurement ® Maschinenfabrik Reinhausen GmbH 2020 7370895/00 EN TAPCON...
  • Page 98 12 Uninstallation  WARNING!  Make sure that the current transformer is shorted. Other- wise dangerously high voltages could occur. Remove the plug for the cur- rent measurement. Figure 69: Current measurement 3. Loosen the fixing screws and unplug the assembly. Figure 70: Unplugging the UI assembly ®...
  • Page 99: Uninstalling The Dio 28-15/Dio 42-20 Assembly

    12 Uninstallation 12.3 Uninstalling the DIO 28-15/DIO 42-20 assembly 1. Remove the 24V DC plug. Figure 71: Removing the plug (voltage supply) 2. Remove the CAN bus cable. Figure 72: CAN bus cable ® Maschinenfabrik Reinhausen GmbH 2020 7370895/00 EN TAPCON...
  • Page 100 12 Uninstallation 3. Remove all plugs in the "DI" and "DO" terminals. Figure 73: Removing the "DI" and "DO" plugs 4. Unplug the assembly. Figure 74: Unplugging the DIO assembly ® TAPCON 7370895/00 EN Maschinenfabrik Reinhausen GmbH 2020...
  • Page 101: Uninstalling The Qs3.241 Assembly

    12 Uninstallation 12.4 Uninstalling the QS3.241 assembly 1. Open the lever and remove the neutral conductor (N), phase conductor (L) and the protective conductor Figure 75: Removing the neutral conductor, phase conductor and protective conductor 2. Open the lever and remove the wiring ®...
  • Page 102: Uninstalling The Bus Rail

    12 Uninstallation Figure 76: Removing the wiring 12.5 Uninstalling the bus rail Once you have dismounted all assemblies, you can unhook the bus rails: Figure 77: Unhooking the bus rails ® TAPCON 7370895/00 EN Maschinenfabrik Reinhausen GmbH 2020...
  • Page 103: Disposal

    13 Disposal 13 Disposal Observe the national requirements applicable in the country of use. ® Maschinenfabrik Reinhausen GmbH 2020 7370895/00 EN TAPCON...
  • Page 104: Overview Of Parameters

    14 Overview of parameters 14 Overview of parameters Parameter Setting range Factory settings Current settings Settings > Parameters > System > General Language German English English Commissioning wizard Auto-logout Time until auto-logout 5.0 min...120.0 min 15.0 min Measured value display Primary values Primary values Secondary values Transformer name Transformer...
  • Page 105 14 Overview of parameters Parameter Setting range Factory settings Current settings Secondary transformer voltage 57 V...135 V 100 V Settings > Parameters > Grid > Voltage monitoring U< [%] 60.0 %...100.0 % 90.0 % U< hysteresis 0.0 V...10.0 V 0.0 V U< delay time 0.5 s...60.0 s 0.5 s U<< [%] 60.0%...100.0% 80.0% U<<...
  • Page 106: Technical Data

    15 Technical data 15 Technical data 15.1 Voltage supply G1 PULS QS3.241 Permissible voltage range 85 to 276 V AC 88 to 375 V DC : 100 to 240 V AC : 110 to 300 V DC Permissible frequency range 50/60 Hz Nominal power consumption 55 W Maximum power consumption (continuous) 70 W Table 39: Voltage supply 15.2 UI 1 voltage measurement and current measurement...
  • Page 107 15 Technical data Interface Description Voltage input for neutral conductor Voltage input for phase L L NC NC Table 41: Voltage measurement Interface Description Current input for phase L Current output for phase L Table 42: Current measurement ca. 120 mm (4.72 in) 54 mm 55 mm (2.12 in)
  • Page 108: Dio 28-15 Digital Inputs And Outputs

    15 Technical data 15.3 DIO 28-15 digital inputs and outputs DIO 28-15 Inputs (plug- Quantity based electrical Logical 0 0...10 V AC (RMS) isolation) 0 to 10 V DC Logical 1 18...260 V AC (RMS) 18...260 V DC (RMS) Input current min. 1.3 mA Simultaneity factor max. 50% (at 70°C ambient tempera- ture and input voltage ≥ 230 V) Outputs (floating...
  • Page 109 15 Technical data Electric shock! CAUTION The inputs of the DIO assembly have plug-based electrical isolation. A mix- ture of voltage ranges (e.g. extra low voltage and low voltage) or various phases within a plug can lower the protection against electric shock. ►...
  • Page 110: Cpu (Central Processing Unit) I

    15 Technical data ca. 150 mm (5.9 in) 164 mm 93 mm (6.46 in) (3.66 in) DIO 28-15 INIT Figure 80: DIO 28-15 dimensions 15.4 CPU (central processing unit) I CPU I Processor 266 MHz 256 MB Interfaces 1x serial RS232/485 (electrically isolated) 3x Ethernet 10/100 Mbps 1x USB 2.0 1x CAN (electrically isolated) 1x CAN...
  • Page 111 15 Technical data Interface Description Table 48: USB 2.0 Interface Description TxD+ TxD- RxD+ RxD- Table 49: ETH1, ETH 2.1, ETH 2.2 (RJ45) Interface Description CAN-L CAN-GND CAN-H Table 50: CAN1, CAN2 ca. 120 mm (4.72 in) 109 mm 55 mm (4.29 in) (2.17 in) INIT TEST...
  • Page 112: Ambient Conditions

    15 Technical data Optional accessories CAN bus Terminating resistor ▪ D-SUB plug connector (9-pole) ▪ R = 120 Ω Connector with terminal strip for directly connecting CAN lines Media converter for Adapter from D-SUB (9-pole) to fiber-optic cable: COM2 interface (only ▪...
  • Page 113 15 Technical data Electromagnetic compatibility IEC 61000-4-2 Immunity to electrostatic discharge (ESD) ▪ Front panel and operating elements ▪ Contact: ±8 kV ▪ Air: ±15 kV ▪ Terminals, plug connectors, and interfaces: ▪ Contact: ±6 kV ▪ Air: ±8 kV IEC 61000-4-3 Immunity to high-frequency electromagnetic fields ▪...
  • Page 114 15 Technical data CISPR 11 (EN 55011) Industrial, scientific and medical equipment - Radio-fre- quency disturbance characteristics - Limits and methods of measurement: Class A CISPR 16-2-1 Procedure for measuring high-frequency emitted interfer- ence (radio interference) and immunity - measurement of conducted emitted interference: Class A CISPR 16-2-3 Procedure for measuring high-frequency emitted interfer-...
  • Page 115: Glossary

    Glossary Glossary ASTM American Society for Testing and Materials European standard Electromagnetic compatibility The International Electrotechnical Commission (IEC for short) is involved in the preparation and publication of international standards for electri- cal, electronic and related technologies. ® Maschinenfabrik Reinhausen GmbH 2020 7370895/00 EN TAPCON...
  • Page 116: List Of Key Words

    List of key words List of key words Access rights  82 Hardware Reaction  71 Assembly Information  83 Rectifying faults  88 CPU I  21 Regulation  66  23 Rotary switch  44  21 Import  84  21 Information  83  22 Inputs Secondary transformer voltage  72 Auto logout  61 Digital...
  • Page 118 Maschinenfabrik Reinhausen GmbH Falkensteinstrasse 8 93059 Regensburg +49 (0)941 4090-0 sales@reinhausen.com www.reinhausen.com ® 7370895/00 EN - TAPCON LV - - 12/20 - Maschinenfabrik Reinhausen GmbH 2020 THE POWER BEHIND POWER.

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