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Y O U R C O N N E C T I O N TO S A F E T Y
ACDC-DCDC
MASTERYS BC+
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Y O U R C O N N E C T I O N TO S A F E T Y
Y O U R C O N N E C T I O N TO S A F E T Y
SYSTEME
YOUR CONNECTION TO SAFETY
60-80 kVA
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Related Manuals for socomec Thiele MASTERYS BC+ 80 kVA
Summary of Contents for socomec Thiele MASTERYS BC+ 80 kVA
- Page 1 YOUR CONNECTION TO SAFETY MASTERYS BC+ 60-80 kVA www.socomec.com klick to klick to klick to klick to klick to u-s-v Y O U R C O N N E C T I O N TO S A F E T Y...
- Page 2 Ask your Socomec dealer for your activation code. Visit us at www.socomec.com for more info. (tool page). This Application is meant to support the User when installing the relevant SOCOMEC products in tutoring the installation step by step. The Application shall in no way substitute the installation and user manual provided with this SOCOMEC product, which remains the sole accurate instructions in terms of safety, handling, connection and use of SOCOMEC products.
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Page 3: Table Of Contents
YOUR CONNECTION TO SAFETY CONTENTS 1. CERTIFICATE AND CONDITIONS OF WARRANTY 2. SAFETY STANDARDS 2.1 DESCRIPTION OF SYMBOLS ..........8 3. - Page 4 YOUR CONNECTION TO SAFETY 11. STANDARD FEATURES AND OPTION 11.1 ADC+SL CARD ............44 11.1.1 TEMPERATURE SENSOR .
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Page 5: Certificate And Conditions Of Warranty
UPS inactivity. SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts, or with used parts of equivalent quality to new parts with regard to function and performance. -
Page 6: Safety Standards
CAUTION! If the unit is found to be damaged externally or internally, or any of the accessories are damaged or missing, contact SOCOMEC. Do not operate the unit if it has suffered a violent mechanical shock of any kind. NOTE! Install the unit in accordance with clearances in order to prevent access to handling devices and guarantee sufficient ventilation (refer to 'Environmental requirements' chapter). - Page 7 For such uses we would advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifications.
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Page 8: Description Of Symbols
YOUR CONNECTION TO SAFETY 2.1 DESCRIPTION OF SYMBOLS Symbols Description Protective earth terminal (PE). Authorised personnel only. Only qualified personnel are permitted to work on the batteries. Do not use naked flames or cause sparks in the vicinity of the accumulators. No smoking. -
Page 9: Environmental Requirements And Handling
YOUR CONNECTION TO SAFETY 3. ENVIRONMENTAL REQUIREMENTS AND HANDLING NOTE! Before carrying out any operations on the unit read the 'Safety standards' chapter carefully. 3.1 ENVIRONMENTAL REQUIREMENTS The room must be: • of a suitable size • free from conductive, inflammable and corrosive items; •... -
Page 10: Handling
YOUR CONNECTION TO SAFETY 3.2 HANDLING • The packaging guarantees the stability of the unit during shipping and physical transfer. • The unit must remain in a vertical position during all shipping and handling operations. • Ensure that the floor is strong enough to support the weight of the unit. •... - Page 11 YOUR CONNECTION TO SAFETY UNPACKING PROCEDURES Only if stabiliser bars are provided. MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00 klick to klick to klick to klick to klick to u-s-v Y O U R C O N N E C T I O N TO S A F E T Y Y O U R C O N N E C T I O N TO S A F E T Y Y O U R C O N N E C T I O N TO S A F E T Y Y O U R C O N N E C T I O N TO S A F E T Y...
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Page 12: Electrical Installation
YOUR CONNECTION TO SAFETY 4. ELECTRICAL INSTALLATION 4.1 UPS SINGLE CONFIGURATION MAINS AUX MAINS Input mains thermal-magnetic circuit breaker. Auxiliary mains thermal-magnetic circuit breaker. External maintenance by pass switch. Unit output switch. Unit Auxiliary mains switch 1. Connect a normally-closed early make contact from the External Maintenance bypass switch to the dedicated connector (if present) or to the ADC+SL board. -
Page 13: Ups Parallel Configuration
YOUR CONNECTION TO SAFETY 4.2 UPS PARALLEL CONFIGURATION MAINS AUX MAINS up to 6 UPSs 25m max Unit Input mains thermal-magnetic circuit breaker. Unit Auxiliary mains thermal-magnetic circuit breaker. Input mains thermal-magnetic circuit breaker. Auxiliary mains thermal-magnetic circuit breaker. Parallel bus cable. External maintenance by pass switch. -
Page 14: Electrical Requirements
120 kA and peak current must be lower than 5 kA for 10 ms. Contact SOCOMEC for detailed information. The UPS is designed for transient overvoltages in category II installations. If the UPS is part of the building’s electrical circuit, or is likely to be subject to transient overvoltages in category... - Page 15 YOUR CONNECTION TO SAFETY The UPS is designed for indoor environmental service conditions according to IEC 60721-3-3 with pollution degree lower or equal to 2 (non-conductive pollution). WARNING: as specified in 62040-3 Appendix 3: Non-linear Load Reference, in the event of three- phase non-linear loads connected downstream of the UPS, the neutral current on the load can be 1.5 - 2 times higher than the phase current.
- Page 16 YOUR CONNECTION TO SAFETY ADDITIONAL REQUIREMENTS FOR PARALLEL CONFIGURATION The UPS is designed for transient overvoltages in category II installations. If the UPS is part of a parallel configuration and the total output rated current is > 400 A, additional external protection must be provided.
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Page 17: Backfeed Protection
YOUR CONNECTION TO SAFETY 4.3.1 BACKFEED PROTECTION The UPS is set up for the installation of external protection devices against the backfeed of dangerous voltages, on both the input power supply line (MAINS SUPPLY) and on the auxiliary backup mains power supply line (AUX MAINS SUPPLY);... - Page 18 YOUR CONNECTION TO SAFETY • Separated input mains Activating UPS protection on the mimic panel: access the MAIN MENU > SERVICE > UPS SETTINGS > INPUT TYPE > MAINS / AUXILIARY and set the parameter to SEPARATED. Distribution panel Trip coil Mains terminal board Aux Mains terminal board Mains switch...
- Page 19 YOUR CONNECTION TO SAFETY • Common input mains Activating UPS protection on the mimic panel: access the MAIN MENU > SERVICE > UPS SETTINGS > INPUT TYPE > MAINS / AUXILIARY and set the parameter to COMMON MAINS. Distribution panel Trip coil Mains terminal board Aux Mains terminal board...
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Page 20: Cable Positioning
YOUR CONNECTION TO SAFETY 4.4 CABLE POSITIONING WARNING! The cables must be installed on trays according to the following diagrams. The trays must be positioned near the UPS. WARNING! All metal and suspended ducts or those in raised flooring MUST be connected to earth and to the various cabinets WARNING! Power cables and control cables MUST NEVER be installed in the same duct. -
Page 21: Recommended Configurations
YOUR CONNECTION TO SAFETY 5. OVERVIEW 5.1 RECOMMENDED CONFIGURATIONS 5.1.1 60-80 KVA WITH EXTERNAL BATTERY CABINET Single unit con guration Parallel configuration with distributed battery MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00 klick to klick to klick to klick to klick to u-s-v Y O U R C O N N E C T I O N TO S A F E T Y... -
Page 22: Front View
YOUR CONNECTION TO SAFETY 5.2 FRONT VIEW Control panel UPS door Luminous status bar Model "M" MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00 klick to klick to klick to klick to klick to u-s-v Y O U R C O N N E C T I O N TO S A F E T Y Y O U R C O N N E C T I O N TO S A F E T Y Y O U R C O N N E C T I O N TO S A F E T Y Y O U R C O N N E C T I O N TO S A F E T Y... -
Page 23: Ups Switches
YOUR CONNECTION TO SAFETY 5.3 UPS SWITCHES Auxiliary mains Input switch (AUX MAINS) Maintenance bypass switch Output switch In/Out Battery Details phase type 60-80 External battery MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00 klick to klick to klick to klick to klick to u-s-v... -
Page 24: Wiring Diagram
YOUR CONNECTION TO SAFETY 5.4 WIRING DIAGRAM Input mains Auxiliary mains Input switch Aux mains Maintenance bypass switch Battery Output switch Output 60-80 kVA External battery MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00 klick to klick to klick to klick to klick to u-s-v... -
Page 25: Internal Front View Details
YOUR CONNECTION TO SAFETY 5.5 INTERNAL FRONT VIEW DETAILS Option slots 1 Option slots 2 Ethernet network for service only USB connector for service only Backfeed connector 1. Connect a normally-closed early make contact from the external maintenance bypass switch. MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00 klick to klick to... -
Page 26: Connections
YOUR CONNECTION TO SAFETY 6. CONNECTIONS NOTE! Before carrying out any operations on the unit read the 'Safety standards' chapter carefully. WARNING! Battery power terminals are supplied by external battery cabinet. Before working on this circuit ensure that: - all the external battery cabinet switches are in OFF position; - the UPS is in maintenance bypass mode (refer to 'Operating modes' chapter) Check for presence of voltage before operating. -
Page 27: Ups And External Battery Connection
YOUR CONNECTION TO SAFETY 6.2 UPS AND EXTERNAL BATTERY CONNECTION NOTE! For further information refer to the battery cabinet manual. • Remove the plastic terminal block protection. • Connect the protective earth (PE) cable. • Connect the cables between the UPS terminals and the battery cabinet terminals. WARNING! Strictly observe: - the polarity of each individual string (refer to the figure below);... - Page 28 CABINET CABINET Note! When battery cabinets not supplied by Socomec are used, the installer is responsible for: - checking electrical compatibility; - checking the presence of appropriate protective devices (fuses and circuit breakers that ensure the cables are protected from the UPS to the battery cabinet).
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Page 29: Completion Of The Installation
YOUR CONNECTION TO SAFETY 6.3 COMPLETION OF THE INSTALLATION WARNING! Do not cover or obstruct the air outlet vents. MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00 klick to klick to klick to klick to klick to u-s-v Y O U R C O N N E C T I O N TO S A F E T Y Y O U R C O N N E C T I O N TO S A F E T Y Y O U R C O N N E C T I O N TO S A F E T Y Y O U R C O N N E C T I O N TO S A F E T Y... -
Page 30: Control Panel
YOUR CONNECTION TO SAFETY 7. CONTROL PANEL Display UP button Scrolls up through the available menus/ values DOWN button Scrolls down through the ESC button available menus/values Exits current page, ENTER button aborts operations Accesses the currently displayed menu, accepts/ sends con gurations and controls Luminous status bar... -
Page 31: Display Overview (System)
YOUR CONNECTION TO SAFETY 8. MENU 8.1 DISPLAY OVERVIEW (SYSTEM) Mimic panel SEGMENT DESCRIPTION BYPASS INPUT BYPASS OUTPUT INPUT MAINS UNIT OUTPUT INVERTER OUTPUT SYSTEM OUTPUT N° UNIT 8.2 DISPLAY OVERVIEW (UNIT) Status bar (always displayed) Operating mode Function mode Unit status Description UPS STARTING... - Page 32 YOUR CONNECTION TO SAFETY Function mode Description The UPS is in maintenance mode Output breaker / output relays open Eco mode schedule enabled An eco mode command has been carried out A remote stand-by command has been carried out The energy-saver mode has been enabled <NOTHING DISPLAYED>...
- Page 33 General alarm On maintenance bypass Bypass mode (or Eco Mode) not possible Scheduled Inspection warning: machine inspection required, call SOCOMEC support service Operating on GenSet NOTE! Available only with ADC+SL option card MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00...
- Page 34 YOUR CONNECTION TO SAFETY Load level 0% < & 10% < & 20% 20 % < & 30% 30 % < & Maintenance bypass activated/Load value not available 40% < & 60% < & 80% 80% < & 100% > 100% Battery status Battery charging Upper level ashing...
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Page 35: Menu Tree
• • • REFERENCE UPS INFO • • • SERIAL NUMBER • • • SOCOMEC REFERENCE • • • USER DEVICE REF • • USER DEV LOCATION • • MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00 klick to klick to... - Page 36 YOUR CONNECTION TO SAFETY MENU ITEMS Stand alone UPS Unit System USER PARAMETERS • • LANGUAGE • • PASSWORD BUZZER • • • • COM SLOT ADC+SL 1 CONFIG • • ADC+SL 2 CONFIG • • • • • DISPLAY SERVICE COMMISSIONING CODE •...
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Page 37: Menu Function Descriptions
YOUR CONNECTION TO SAFETY 8.4 MENU FUNCTION DESCRIPTIONS 8.4.1 ENTERING PASSWORDS Some operations and settings require a password in order to be performed. Confirm password Cancel character The default password is SOCO. Press UP and DOWN to scroll the letters. Press ENT to confirm the selection or ESC to abort. 8.4.2 ALARMS MENU This menu displays all pending UPS alarms. -
Page 38: Service Menu
YOUR CONNECTION TO SAFETY 8.4.8 SERVICE MENU This menu is reserved for support service personnel and holds UPS identification data and utilities for software upgrades. The Commissioning Code is provided directly by the reference Support Centre upon communication of the serial number. -
Page 39: Operating Procedures
YOUR CONNECTION TO SAFETY 9. OPERATING PROCEDURES NOTE: before carrying out any operations on the unit read the 'Safety standards' chapter care- fully. NOTE: with the stop procedure the load will be disconnected. 9.1 SWITCHING ON • Connect the mains and auxiliary mains to the UPS. •... -
Page 40: Extended Out Of Service
YOUR CONNECTION TO SAFETY SWITCHING ON FROM MAINTENANCE BYPASS • Put switch Q1 into position 1 (mains ON). • Wait for the display to switch on. • Enter MAIN MENU > CONTROLS > PROCEDURE. • Select START PROCEDURE and press ENTER. •... -
Page 41: Operating Modes
YOUR CONNECTION TO SAFETY 10. OPERATING MODES 10.1 ON LINE MODE A special feature of the UPS is the ONLINE double conversion in conjunction with low distortion mains power absorp- tion. In ON LINE mode, the UPS can supply a voltage that is fully stabilised in frequency and amplitude, regardless of any interference in the mains power supply, within the most stringent classification of UPS regulations. -
Page 42: Converter Mode
YOUR CONNECTION TO SAFETY 10.3 CONVERTER MODE In converter mode the UPS can supply a fully stabilised sinusoidal output voltage with a different frequency from the input power line (50 Hz or 60 Hz is available as output frequency value). NOTE: only set this mode on UPS units with the auxiliary mains (AUX MAINS) disconnected! Do not set this mode on UPS units with common mains lines as it could damage the load! 10.4 OPERATION WITH MAINTENANCE BYPASS... -
Page 43: Standard Features And Option
YOUR CONNECTION TO SAFETY 11. STANDARD FEATURES AND OPTION Availability Factory-installed option Available as option Features MASTERYS BC+ Note 60-80 kVA Battery Option Additional charger Communication Option ACS card (Automatic Cross Synchronisation) ADC+SL card (Advanced Dry Contact + Serial Link) Temperature sensor ADC+SL card Remote touchscreen display... -
Page 44: Adc+Sl Card
YOUR CONNECTION TO SAFETY 11.1 ADC+SL CARD The ADC+SL (Advanced Dry Contact + Serial Link) is a slot optional board that provides: • 4 relays for external device activation (can be set as normally closed or normally open). • 3 free inputs to report external contacts to UPS. •... - Page 45 1. The acronyms mentioned are linked to MODBUS table (Snnn=Status/Annn=Alarm). 2. A self-locking emergency push button must be used for the UPS Power Off input. Note: custom configuration is also available. For more information contact Socomec. MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00...
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Page 46: Temperature Sensor
NOTE! Inputs and relays can be re-programmed depending on requirements. Contact your SOCOMEC after-sales service to change Input/Output programming. Information coming from inputs can be reported in the UPS database for display on the mimic panel and is accessible on the MODBUS table. -
Page 47: Net Vision Card
YOUR CONNECTION TO SAFETY 11.2 NET VISION CARD NET VISION is a communication and management inter- face designed for business networks. The UPS behaves exactly like a networked peripheral, it can be managed remotely, and allows the shutdown of network worksta- tions. -
Page 48: Remote Touchscreen Display
NOTE! Available only with ADC+SL option card. 11.7 SOFTWARE OPTION Visit www.socomec.com and enter DOWNLOAD > SOFTWARE > UPS SOFTWARE to find the communication soft- ware suitable for your requirements. NOTE! Before performing any operations, check that the software is compatible with your UPS model. -
Page 49: Kit For Common Mains
YOUR CONNECTION TO SAFETY 11.10 KIT FOR COMMON MAINS WARNING! Cabling errors with inversion between phase and neutral conductors may cause permanent damage to the equipment. Details Input mains Aux mains Input 11.11 KIT FOR RECTIFIER NEUTRAL CREATION For three wire input mains (without neutral) a neutral kit is available as an option. The neutral kit does not change the type of grounding system and it does not create galvanic insulation. -
Page 50: Kit For Tn-C / Neutral-Ground Connection
11.12 KIT FOR TN-C / NEUTRAL-GROUND CONNECTION To deal with different plant needs, a connection bar between Neutral and Protection Earth is available as an option (see figure). For further information contact SOCOMEC. The UPS does not ensure continuity of the neutral conductor. -
Page 51: Troubleshooting
YOUR CONNECTION TO SAFETY 12. TROUBLESHOOTING The alarm messages displayed enable immediate diagnosis. Alarms are divided into two categories: • Alarms relating to external UPS circuits: input mains, output mains, temperature and environment. • Alarms relating to internal UPS circuits: in this case corrective action will be carried out by the After Sales Department. -
Page 52: System Status
YOUR CONNECTION TO SAFETY The input mains supply is out of tolerance. Verify that the input A035 RECTIFIER INPUT SUPPLY NOT OK voltage and frequency are within the UPS ratings. There is a problem with the battery charger. Please contact the A037 CHARGER CRITICAL ALARM Service Dept. -
Page 53: Preventive Maintenance
NOTE: before carrying out any operations on the unit read the 'Safety standards' chapter care- fully. NOTE: any work carried out on the equipment must be performed by qualified technicians authorised by SOCOMEC. Routine maintenance carried out annually is recommended in order to provide optimum operating efficiency and avoid equipment downtime. -
Page 54: Fans & Capacitors
YOUR CONNECTION TO SAFETY 13.2 FANS & CAPACITORS The lifespan of consumable parts such as fans and capacitors (AC and DC) depends on whether or not the use and environmental conditions (premises, usage or load type) are abnormal or harsh for the equipment. It is advisable to replace consumables as follows Consumable part Years... -
Page 55: Safeguarding The Environment
YOUR CONNECTION TO SAFETY 14. SAFEGUARDING THE ENVIRONMENT Do not dispose of electrical appliances with normal waste, use separate collection facilities. Follow local council waste regulations for proper disposal arrangements to reduce the environmental impact of waste electrical and electronic equipment or contact your local government for information regarding the collection arrange- ments available. -
Page 56: Technical Specifications
YOUR CONNECTION TO SAFETY 15. TECHNICAL SPECIFICATIONS MASTERYS BC+ Models 60 kVA 80 kVA Input/Output phases Electrical specifications - Input Mains voltage 3ph + N 400 Vac (-15/+20%) up to -40% @ 70% of nominal load Input frequency 50-60 ±10% Input power factor 0.99 Current distortion (THDi) - Page 57 1. 360 V with Pout = 90% Pn. 2. Initial Condition Pout 80% Pn. 3. @ Battery Fully Discharged. Call SOCOMEC support service. 4. @ Battery Fully Charged. Call SOCOMEC support service. MASTERYS BC+ 60-80 kVA - Ref.: IOMMASBCXX0F-EN 00...
- Page 58 YOUR CONNECTION TO SAFETY Socomec: our innovations supporting your energy performance 3,200 independent manufacturer employees % of sales revenue experts worldwide dedicated to R&D dedicated to service provision Your power management expert POWER POWER POWER EXPERT SWITCHING MONITORING CONVERSION SERVICES...
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