socomec MASTERYS GP4 Installation And Operating Manual
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socomec MASTERYS GP4 Installation And Operating Manual

60-160 kva
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60-160 kVA
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Summary of Contents for socomec MASTERYS GP4

  • Page 1 MASTERYS GP4 60-160 kVA www.socomec.com...
  • Page 2 Ask your Socomec dealer for your activation code. Visit us at www.socomec.com for more info. (tool page). This Application is meant to support the User when installing the relevant SOCOMEC products in tutoring the installation step by step. The Application shall in no way substitute the installation and user manual provided with this SOCOMEC product,...

  • Page 3: Table Of Contents

    10.5 OPERATION WITH MOTOR GENERATOR (GENSET) ......51 MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 4 13.2 FANS & CAPACITORS ..........67 14. SAFEGUARDING THE ENVIRONMENT 15. TECHNICAL SPECIFICATIONS MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 5: Certificate And Conditions Of Warranty

    UPS inactivity. SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts, or with used parts of equivalent quality to new parts with regard to function and performance.

  • Page 6: Safety Standards

    CAUTION! If the unit is found to be damaged externally or internally, or any of the accessories are damaged or missing, contact SOCOMEC. Do not operate the unit if it has suffered a violent mechanical shock of any kind. NOTE! Install the unit in accordance with clearances in order to prevent access to handling devices and guarantee sufficient ventilation (refer to 'Environmental requirements' chapter).
  • Page 7 For such uses we would advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifications.

  • Page 8: Description Of Symbols

    In the event of contact with the eyes, wash immediately with plenty of water and call a doctor. Call a doctor immediately in the event of accidents or illness. Do not dispose of in normal waste stream (symbol waste electrical and electronic equipment). MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 9: Environmental Requirements And Handling

    U P S O R O T H E R C A B I N E U P S U P S O R O T H E R C A B I N E MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 10: Handling

    The following instructions must be carried out prior to moving the unit (after initial positioning). Failure to heed this warning could result in the unit falling over, equipment damage, injury and even death. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 11 Aplica ie instalare pentru o ghidat Aplikacija simpli cat enostavno inštalacijo. simpl cada. simpli cat enostavno inštalacijo. Discover eWIRE Discover eWIRE Free download from Free download from Remove label Remove label MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 12: Electrical Installation

    External maintenance by pass switch. Unit output switch. Unit Auxiliary mains switch 1. Connect a normally-closed early make contact from the External Maintenance bypass switch to the dedicated connector (if present) or to the ADC+SL board. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 13: Ups Parallel Configuration

    Input mains thermal-magnetic circuit breaker. Auxiliary mains thermal-magnetic circuit breaker. Parallel bus cable. External maintenance by pass switch. Unit output switch. System shutdown switch. 1. Connect signal status to the parallel board. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 14: Electrical Requirements

    It is advisable in all cases to carry out a preliminary check on the earth current leakage with the UPS installed and operational with the definitive load, so as to prevent the RCD tipping over. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 15 NOTE: 3-Phase 4-Wire Input Power is required. The unit can be installed in TN-C, TN-S, TT and IT AC distribution systems (IEC 60364-3). MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 16 If a system shutdown switch is present, it is advisable to connect a normally closed early break contact from the switch to the parallel board of the concentrator unit. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 17: Backfeed Protection

    Electrical contact data: 1.6 A 250 V AC. As an option the unit can be delivered with the integrated internal backfeed switches. Refer to 'Standard features and option' chapter. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 18 Mains terminal board Aux Mains terminal board Mains switch Aux Mains switch - XB3 Mains BKF connector (COM2) (NO2) COM2 - XB3 Aux Mains BKF connector (COM1) (NO1) UPS output voltage COM1 MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 19 CONFIGURATION > MAINS / AUXILIARY and set the parameter to COMMON. Distribution panel Trip coil Mains terminal board Aux Mains terminal board Mains switch Common mains BKF - XB3 (COM2) (NO2) connector UPS output voltage COM2 COM1 MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 20: Cable Positioning

    ≥10 cm ≥10 cm ≥10 cm 1. Control cables: connections between the cabinets and each unit, alarm signals, remote mimic panel, connection to the BMS (Building Management System), emergency stop, connection to generator. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 21: Recommended Configurations

    5. OVERVIEW 5.1 Recommended confi gurations 5.1.1 60-120 kVA with external battery cabinet Single unit confi guration Parallel configuration with shared battery Parallel configuration with distributed battery MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 22: Kva With External Battery Cabinet

    5.1.2 160 kVA with external battery cabinet Single unit confi guration Parallel configuration with shared battery Parallel configuration with distributed battery MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 23: Front View

    Fre r r e download fro r r m Free download from Fre r r e download fro r r m Remove Remove Remove Remove label label label label Model "M" Model "T" MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 24: Ups Switches

    5.3 UPS switches Input switch (MAINS) Auxiliary mains Input switch (AUX MAINS) Maintenance bypass switch Output switch UPS connections In/Out Battery Details phase type 60-120 External battery MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 25: Wiring Diagram

    5.4 Wiring diagram Input mains Input switch (MAINS) Aux mains Auxiliary mains Input switch (AUX MAINS) Battery Maintenance bypass switch Output Output switch 60-160 kVA External battery MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 26: Internal Front View Details

    Option slots 3 Backfeed card External Maintenance Bypass for UPS single Fuses configuration only 230 V AC socket for service only 1. Connect a normally-closed early make contact from the external maintenance bypass switch. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 27: Connections

    - the UPS is in maintenance bypass mode (refer to 'Operating modes' chapter) Check for presence of voltage before operating. Use cables with tin-plated eyelets for the connections. • 60-120 kVA OPEN • 160 kVA OPEN MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 28: Ups Connection

    Cabling errors with inversion between phase and neutral conductors may cause permanent damage to the equipment. Input mains Aux mains Battery Output In/Out Battery Details phase type 60-80 External battery 100-120 External battery MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 29: External Battery Connection

    WARNING! Cabling errors with inversion of battery polarity may cause permanent damage to the equipment. Reassemble the plastic terminal block protection. WARNING: pay attention to the individual cable range for battery connections. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 30 CABINET CABINET Note! When battery cabinets not supplied by Socomec are used, the installer is responsible for: - checking electrical compatibility; - checking the presence of appropriate protective devices (fuses and circuit breakers that ensure the cables are protected from the UPS to the battery cabinet).

  • Page 31: Completion Of The Installation

    6.2 Completion of the installation • 60-120 kVA CLOSE Secure the cables with bands • 160 kVA CLOSE Secure the cables with bands MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 32: Control Panel

    7. CONTROL PANEL Vertical mount IP21 IP20 Angled mount (Factory standard) From vertical to angled mount MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 33 The control panel may be damaged if dropped, pierced or broken or comes into contact with liquids. Do not use the control panel with a cracked screen, as it may cause injury. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 34: Display Operation

    Synoptic area Help message area “Press Key to wake up” appears when the display goes on standby. Touch the display to wake it up. • UPS parallel system: Units overview Measures report MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 35: Menu Architecture

    BATTERY TEST ▶ BATTERY SCHEDULE ▶ MAINTENANCE ▶ Alarms reset • • • ▶ Postpone maintenance alarm • • • ▶ LED test • • • ▶ User report • • • MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 36 USER PARAMETERS ▶ LANGUAGE • • ▶ PASSWORD • • ▶ BUZZER • • ▶ ADC+SL CONFIG • • ▶ DISPLAY • • ▶ PREFERENCES • • ▶ TOUCHSCREEN • • • MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 37 DHCP • • ▶ • • ▶ MASK • • ▶ GATEWAY • • ▶ • • (^). Depending on setting 1. Displayed depending on state. 2. Only available for 160 kVA. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 38: Functioning Mode

    Eco mode scheduling active Fast Eco Mode Eco Mode active Standby active Energy saver active Autotest 8.4 STATUS 8.4.1 Status page Filtering List all active status List all status List all status not active MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 39: Alarms Management

    List all active preventive alarms List all active critical alarms Popup alarm for preventive alarm In USER PARAMETERS menu, USER PREFERENCES item gives the possibility to enable popup alarm also with preventive alarms. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 40: Synoptic Animation

    8.6 Synoptic animation • Stand alone UPS or unit view • UPS parallel system: System view MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 41 ** minutes. Shared battery symbol not present if each unit has its own battery. ** * Element disappears if converter mode is active ** Not present if batteries are not present MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 42 • UPS parallel system: Units overview Unit number Unit selected Load report Battery report MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 43 If the battery is present and charging, the arrow icon is displayed If the battery is present and discharging, the arrow icon is displayed If a battery alarm has occurred, the red icon is displayed MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 44: Additional Icons

    Bypass locked “Genset Mode” when the gen set contact is active. Need ADC+SL correctly configured. Maintenance alarm. Preventive maintenance is requested. 8.7 Event log page Show STATUS events Show ALARMS events Show CONTROLS MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 45: Menu Function Descriptions

    • ECO MODE CONTROLS: this function sets/resets the ECO MODE. • MAINTENANCE: Alarms reset: this function clears the alarm history, LED test: this function activates LED flash- ing for a few seconds. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 46: Ups Configuration Menu

    • UPS SETTINGS: critical machine settings for output and backfeed. Some parameters cannot be modified when the UPS supplies the load by INVERTER or BYPASS. Wrong configuration in UPS SETTINGS could damage the load or the batteries. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 47: Additional User Functions

    Phase 1 Brown Light grey Dark grey Black The popup alarm appears in case of critical alarms. This function can be extended to preventive alarms by switching “Preventive Popup Alarm” to ON. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 48: Operating Procedures

    • Select ON MAINTENANCE BYPASS and press ENTER. • Carry out the operations indicated on the display. NOTE! When an external maintenance bypass is present: - carry out the procedure described above; - put the switch to position 1. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 49: Extended Out Of Service

    Put Q3 to position 0 when it’s necessary to interrupt the power supply quickly. Remote UPS power OFF It is possible to interrupt the power supply to the output load using the ADC+SL card. Refer to 'Standard features and option' chapter. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 50: Operating Modes

    ECO MODE operation provides very high efficiency, since the application is powered directly from the auxiliary mains via the automatic bypass under normal operating conditions. To activate follow the correct procedure in the control panel. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 51: Converter Mode

    With a generator, the frequency and voltage ranges of the auxiliary mains can be increased to accept the instability of the GENSET and at the same time to avoid operation from the battery or risks of out-of-synchronisation switching on to the bypass. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 52: Standard Features And Option

    Kit for IP21 Top entry cables ⚫ ⚫ ⚫ Seismic adaptation Top entry cables ─ ⚫ "T" cabinet "T" cabinet ─ ⚫ ⚫ Top air exhausted Kit for IP21 Top entry cables MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 53 Features MASTERYS GP4 Note 60-80 kVA 100-120 kVA 160 kVA "T" cabinet Seismic adaptation ─ ⚪ ⚪ Top entry cables Kit for IP21 Top air exhausted Required option Incompatible option MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 54: Adc+Sl Card

    • Relay 1 gives the possibility of choosing between normally closed (NC1) or normally open (NO1) position. Relays 2, 3 and 4 only have normally open position (NOx). • On connector , Cx means common, NOx means normally open position. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 55 1. The acronyms mentioned are linked to MODBUS table (Snnn=Status/Annn=Alarm). 2. A self-locking emergency push button must be used for the UPS Power Off input. Note: custom configuration is also available. For more information contact Socomec. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 56: Temperature Sensor

    NOTE! Inputs and relays can be re-programmed depending on requirements. Contact your SOCOMEC after-sales service to change Input/Output programming. Information coming from inputs can be reported in the UPS database for display on the mimic panel and is accessible on the MODBUS table.

  • Page 57: Net Vision Card

    (MODBUS TCP - IDA). 11.5 BACnet card With the BACnet card fitted in the options slot, the UPS can be monitored from remote stations using the appro- priate protocol (BACnet - IDA). MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 58: Remote Touchscreen Display

    NOTE! Available only with ADC+SL option card. 11.7 Software option Visit www.socomec.com and enter DOWNLOAD > SOFTWARE > UPS SOFTWARE to find the communication soft- ware suitable for your requirements. NOTE! Before performing any operations, check that the software is compatible with your UPS model.

  • Page 59: 160 Kva

    Q1 Mains switch with integrated trip coil. Q4 Aux Mains switch with integrated trip coil. TRIPPED POSITION for Q1 or Q4 when backfeed alarm occurs. To reset, turn to OFF position and then ON to restart. TRIPPED MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 60: Kit For Common Mains

    11.9 Kit For Common Mains 11.9.1 60-80 kVA COMMON MAINS 11.9.2 100-120 kVA COMMON MAINS 11.9.3 160 kVA COMMON MAINS MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 61: External Maintenance Bypass

    An input mains neutral bar is not available. The input mains and auxiliary mains must be separate. The auxiliary mains must always have a neutral wire. The auxiliary mains neutral wire must be galvanically isolated from the PE. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 62: Kit For Tn-C / Neutral-Ground Connection

    A PEN conductor is prohibited in the case of unbalanced and third harmonic current circulation. TN-C-S connection TN-C connection Don’t use Output Neutral connection for PEN distribution 60-80 Input mains 100-120 Aux mains Output Battery MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 63: Redundant Bypass Ventilation

    - before securing the kit to the unit and the floor. 11.16 Seismic adaptation The structure of the UPS is modified to allow it to operate in Zone 4 seismic activity installations (UBC-1997 Zone 4). MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 64: T" Cabinet

    11.17 "T" cabinet Width Dimensions Depth Height 1930 11.18 Top air exhausted 11.19 Top entry cables NOTE! This option can only be used with flex- ible cables. Width Dimensions Depth 1040 Height 1930 MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 65: Troubleshooting

    There is a problem with the rectifier. Please contact the Service A032 RECTIFIER CRITICAL ALARM Dept. There is a non-critical problem with the rectifier. Check the fans A033 RECTIFIER PREVENTIVE ALARM are working properly. Please contact the Service Dept. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 66: System Status

    S018 External maintenance bypass input is closed. CLOSED S023 GEN SET ON Genset input. S064 CARD IN SLOT 1 PRESENT S065 CARD IN SLOT 2 PRESENT S066 CARD IN SLOT 3 PRESENT MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 67: Preventive Maintenance

    (premises, usage or load type) are abnormal or harsh for the equipment. It is advisable to replace consumables as follows Consumable part Years AC and DC capacitor 1. Based on operation of the unit according to the manufacturer’s specification. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 68: Safeguarding The Environment

    Please be environmentally responsible and recycle this product through your recy- cling facility at the end of its lifetime. For any questions regarding the disposal of the product, contact local distributors or retailers. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...

  • Page 69: Technical Specifications

    EN/IEC 62040-2, AS 62040-2 Product certification CE - IECEE CB Scheme Product marks RCM - EAC - CMIM Protective class Protective Class I Touch current < 1 mA Protection level IP20; IP21 (option) MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 70 1. 360 V with Pout = 90% Pn. 2. Initial Condition Pout ≤ 80% Pn. 3. @ Battery Fully Discharged. Call SOCOMEC support service. 4. @ Battery Fully Charged. Call SOCOMEC support service. MASTERYS GP4 60-160 kVA - Ref.: IOMMASGPXX07-EN 05...
  • Page 72 Socomec: our innovations supporting your energy performance 3,600 independent manufacturer employees % of sales revenue experts worldwide dedicated to R&D dedicated to service provision Your power management expert POWER POWER EXPERT POWER SWITCHING MONITORING CONVERSION SERVICES The specialist for critical applications •...

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