TREND TT/KWJ900 Manual
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TREND TT/KWJ900 Manual

TREND TT/KWJ900 Manual

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MANU-TT-900 v2
17/7/06
Dear Customer
Thank you for purchasing this Trend product, we
hope you enjoy many years of creative and
productive use.
Please remember to return your guarantee card
within 28 days of purchase.
CONTENTS
TECHNICAL DATA _____________________1
SAFETY ____________________________2-3
DESCRIPTION OF PARTS _______________5
- Recommended Cutters ________________6
- Sub-base Set ________________________6
- 30mm Guide Bush ____________________6
- Flat Biscuit Dowels____________________7
- Clamp ______________________________7
- Margin Distance ______________________8
- Setting out the Joints __________________8
- Setting the Length Stop _______________ 9
- Female Joint_________________________9
- Male Joint__________________________10
- Out-of-Square Joints _________________10
- Strengthening the Joint _______________11
- Sealing the Joint ____________________12
- Radius Corner ______________________12
- 22.5° Hob Mitre Joint _________________13
- Curved Peninsular ___________________13
- 45° Angle End Cut ___________________14
MAINTENANCE ______________________15
RECYCLING & GUARANTEE ___________15
SPARE PARTS
- Spare Parts List _____________________16
- Spare Parts Diagram _________________16
TROUBLESHOOTING _________________IB
4:18 pm
Page 1
__________________
4
TT/KWJ900

TECHNICAL DATA

Jig thickness
Cutter size
Workpiece thickness max.
Worktop width
min.
max.
Guide bush size
Weight
The following symbols are used throughout this
manual:
Denotes risk of personal injury, loss of
life or damage to the tool in case of non-
observance of the instructions in this
manual.
Refer to the instruction manual of
your power tool.
This unit must not be put into service until it has
been established that the power tool to be
connected to this unit is in compliance with
98/37/EC (identified by the CE marking on the
power tool).
☎
If you require further technical
information or spare parts, please call
our technical support department on
01923 224681.
-1-
12mm
12.7mm
45mm
400mm
900mm
30mm
5.5kg

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  • Page 1: Table Of Contents

    MANU-TT-900 v2 17/7/06 4:18 pm Page 1 TT/KWJ900 Dear Customer Thank you for purchasing this Trend product, we TECHNICAL DATA hope you enjoy many years of creative and Jig thickness 12mm productive use. Cutter size 12.7mm Please remember to return your guarantee card Workpiece thickness max.

  • Page 2: Safety

    MANU-TT-900 v2 17/7/06 4:18 pm Page 2 TT/KWJ900 ■ Use the attachment with the power ■ Connect dust extraction equipment. SAFETY tools and accessories specified in If devices are provided for the this manual only. Do not force the connection of dust extraction and...
  • Page 3 Trend Routing Catalogue. appropriate spanner or key in the design requirements and ■ Always use router cutters in a...

  • Page 4: Items Enclosed

    MANU-TT-900 v2 17/7/06 4:18 pm Page 4 TT/KWJ900 ITEMS ENCLOSED -TECH r o u t e r a c c e s s o r i e s...

  • Page 5: Description Of Parts

    MANU-TT-900 v2 17/7/06 4:18 pm Page 5 TT/KWJ900 DESCRIPTION OF PARTS -TECH r o u t e r a c c e s s o r i e s Jig body Label Postform joint slot Female joint bush location hole...

  • Page 6: Accessories Recommended Cutters

    MANU-TT-900 v2 17/7/06 4:18 pm Page 6 TT/KWJ900 ACCESSORIES Recommended Cutters Ref. NLE50RB or TT/50X1/2TC A 12.7mm ( ”) diameter cutter must be used, which has a 50mm cutting reach and plunge cut facility. Router must be plunged in stages of maximum 8mm in one pass.

  • Page 7: Panel Butt Connectors Bolts

    MANU-TT-900 v2 17/7/06 4:19 pm Page 7 TT/KWJ900 Panel Butt Connector Bolts Ref. TT/PC/10M ( Pack of ten) Panel butt connectors are essential for connecting worktops. They fit into the recess on the underside of the worktop and are tightened with a 10mm spanner.

  • Page 8: Assembly

    MANU-TT-900 v2 17/7/06 4:19 pm Page 8 TT/KWJ900 ASSEMBLY Location Bush Identification Margin Distance Three location bushes are used in different holes Allow 8.5mm when cutting joints. Measure or in the jig to align the correct template aperture use a batten of this for the application.

  • Page 9: Operation Setting The Length Stop

    MANU-TT-900 v2 17/7/06 4:19 pm Page 9 TT/KWJ900 OPERATION Setting the Length Stop Setting the Length Stop for the Female Cut Carry out the setting operation first: ■ With the label side uppermost fit the length -TECH r o u t e r a c c e s s o r i e s stop bush in one of the two holes depending on the width of the worktop.

  • Page 10: Male Joint

    MANU-TT-900 v2 17/7/06 4:19 pm Page 10 TT/KWJ900 Male Joint Routing the male part of the Joint Depending on accessibility lay female worktop into position on units. Lay male worktop on top and support other end. Using a pencil draw Location round the female cut onto the male.

  • Page 11: Cutting The Bolt Recesses

    MANU-TT-900 v2 17/7/06 4:19 pm Page 11 TT/KWJ900 Routing the bolt recess in the Cutting the Bolt Recesses male part of the joint When the joint has been tested, proceed as follows to cut the recess for panel butt Underside of worktop Quick action connectors on the underside of the worktop.

  • Page 12: Sealing The Joint

    MANU-TT-900 v2 17/7/06 4:19 pm Page 12 TT/KWJ900 Sealing the Joint Biscuit The cut edges of the joint should be coated with a water-resistant adhesive, or sealant before assembly, to prevent moisture seeping into the core of the worktops, which would swell, and No.20...

  • Page 13: 22.5° Hob Mitre Joint

    MANU-TT-900 v2 17/7/06 4:19 pm Page 13 TT/KWJ900 Routing the Hob Mitre Joint 22.5° Hob Mitre Joint ■ For the left hand part of the 22.5° hob mitre joint fit bushes into holes marked hob (H). The label is uppermost.

  • Page 14: 45° Angle End Cut

    MANU-TT-900 v2 17/7/06 4:19 pm Page 14 TT/KWJ900 45° Angle End Cut Routing the 45° Angle End Cut Insert the three location bushes into Angle holes (A) as shown. Locate the template on the worktop as illustrated ensuring that bushes are touching the worktop edge.

  • Page 15: Maintenance

    MANU-TT-900 v2 17/7/06 4:19 pm Page 15 TT/KWJ900 MAINTENANCE The jig has been designed to operate over a long period of time with a minimum of maintenance. Continual satisfactory operation depends upon proper tool care and regular cleaning. ■ Cleaning Regularly clean the jig with a soft cloth.

  • Page 16: Spare Parts List

    MANU-TT-900 v2 17/7/06 4:19 pm Page 16 TT/KWJ900 TT/KWJ900 - SPARE PARTS DIAGRAM v1.0 03/2004 -TECH r o u t e r a c c e s s o r i e s TT/KWJ900 - SPARE PARTS LIST v1.0 03/2004 Qty.

  • Page 17: Troubleshooting

    MANU-TT-900 v2 17/7/06 4:19 pm Page 17 TT/KWJ900 TROUBLE SHOOTING Fault Cause Remedy ■ Joint does not fit correctly Cutter or guide bush is the Check concentricity of cutter at the radius. incorrect diameter or location with guide bush. Cutter 12.7mm...
  • Page 18 Web: ________________www.trendmachinery.co.uk © Copyright Trend 2006. No part of this publication may be reproduced, stored or transmitted in any form without prior permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools cannot be...
  • Page 19 Ref. TT/UNIBASE* Two 100mm (4”) Throat Clamps 400, 500, 600, 616, 650, 700, 900mm Panel Butt connectors Ref. TT/PC/10M *For certain makes and models of routers Trend Machinery & Cutting Tools Ltd. Technical Hotline: ____________01923 224681 Email: ______________technical@trendm.co.uk TT/KWJ900 Web: ____________www.trendmachinery.co.uk...

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