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Summary of Contents for TREND PTB/KWJ900
- Page 1 PTB/KWJ900...
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Page 2: Table Of Contents
PTB/KWJ900 Dear Customer Thank you for purchasing this Trend product, we TECHNICAL DATA hope you enjoy many years of creative and Jig thickness 12mm productive use. Cutter size 12.7mm Please remember to return your guarantee card Workpiece thickness max. 45mm within 28 days of purchase. -
Page 3: Safety
PTB/KWJ900 SAFETY and balance at all times. Do not use recommended when working awkward or uncomfortable hand outdoors. Wear protective hair WARNING: positions. covering to contain long hair. Observe the safety regulations in the 17. Don’t abuse the cable. Never carry 5. - Page 4 15. All fastening screws and nuts should be adhered to. Recommended speeds ensure there is sufficient clearance be tightened using the appropriate are shown in the Trend Routing between cutter tip and inside edge of spanner or key and to the torque Catalogue and/or website.
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Page 5: Items Enclosed
PTB/KWJ900 ITEMS ENCLOSED... -
Page 6: Description Of Parts
PTB/KWJ900 DESCRIPTION OF PARTS Jig body Label Postform joint slot Female joint bush location hole Male joint bush location hole Bolt recess bush location hole Connecting bolt recess slot Alloy location bush Location hole code Radius corner slot Radius corner bush location hole 22.5°... -
Page 7: Accessories Recommended Cutters
30mm guide bush must be used. The guide bush must always be fitted concentric with the UNIBASE cutter. This can be achieved using a Trend Universal Sub-base and 30mm outside diameter guide bush ref. GB30. The Universal Sub-base has a central recess to... -
Page 8: Panel Butt Connectors Bolts
PTB/KWJ900 Panel Butt Connector Bolts Ref. PC/10/M (Pack of ten) Panel butt connectors are essential for connecting worktops. They fit into the recess on the underside of the worktop and are tightened with a 10mm spanner. The jig has integral bolt... -
Page 9: Assembly
PTB/KWJ900 ASSEMBLY Location Bush Identification Margin Distance Three location bushes are used in different holes Allow 8.5mm when cutting joints. Measure or in the jig to align the correct template aperture use a batten of this for the application. thickness to aid setting out. -
Page 10: Operation Setting The Length Stop
PTB/KWJ900 OPERATION Setting the Length Stop Setting the Length Stop for the Female Cut Carry out the setting operation first: s With the label side uppermost fit the length stop bush in one of the two holes depending on the width of the worktop. If... -
Page 11: Male Joint
PTB/KWJ900 Male Joint Routing the male part of the Joint Depending on accessibility lay female worktop into position on units. Lay male worktop on top and support other end. Using a pencil draw Location Direction of round the female cut onto the male. If... -
Page 12: Cutting The Bolt Recesses
PTB/KWJ900 Routing the bolt recess in the Cutting the Bolt Recesses male part of the joint When the joint has been tested, proceed as follows to cut the recess for panel butt Underside of worktop Quick action connectors on the underside of the worktop. -
Page 13: Sealing The Joint
PTB/KWJ900 Sealing the Joint Biscuit The cut edges of the joint should be coated with a water-resistant adhesive, or sealant before assembly, to prevent moisture seeping into the core of the worktops, which would swell, and No.20 disfigure the worktop. -
Page 14: 22.5° Hob Mitre Joint
PTB/KWJ900 Routing the Hob Mitre Joint 22.5° Hob Mitre Joint s For the left hand part of the 22.5° hob mitre joint fit bushes into holes marked hob (H). The label is uppermost. s Clamp jig using quick action clamps or accessory clamps. -
Page 15: 45° Angle End Cut
PTB/KWJ900 45° Angle End Cut Routing the 45° Angle End Cut Insert the three location bushes into Angle holes (A) as shown. Locate the template on the worktop as illustrated ensuring that bushes are touching the worktop edge. Clamp using two quick Location bushes in action clamps. -
Page 16: Maintenance
PTB/KWJ900 MAINTENANCE The jig has been designed to operate over a long period of time with a minimum of maintenance. Continual satisfactory operation depends upon proper tool care and regular cleaning. s Cleaning Regularly clean the jig with a soft cloth. -
Page 17: Spare Parts List
PTB/KWJ900 PTB/KWJ900 - SPARE PARTS DIAGRAM v1.0 02/2010 PTB/KWJ900 - SPARE PARTS LIST v1.1 02/2010 Qty. Desc. Ref. PTB/KWJ900 PTB/KWJ900 Alloy Bush 20mm dia. BUSH/600 Combi Jig ‘O’ Ring Set for Bushes (pack of 5) CJ/ORS Manual MANU/PTB/900 -16-... -
Page 18: Troubleshooting
PTB/KWJ900 TROUBLE SHOOTING Fault Cause Remedy s Joint does not fit correctly Cutter or guide bush is the Check concentricity of cutter at the radius. incorrect diameter or location with guide bush. Cutter 12.7mm bushes are not against diameter with 30mm diameter worktop edge. - Page 19 © Copyright Trend 2010. No part of this publication may be reproduced, stored or transmitted in any form without prior permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools cannot be...
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