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Summary of Contents for TREND Lock Jig A
- Page 1 LOCK/JIG/A For DDA (Disability Discrimination Act) Style Lock Faceplate 20mm x 235mm (Rounded Ends) 24mm x 235mm (Rounded Ends) Please read these instructions before use.
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Page 2: Table Of Contents
LOCK/JIG/A Dear Customer TECHNICAL DATA Thank you for purchasing this Trend product, Cutter size 12mm we hope you enjoy many years of creative and Min. workpiece 34mm productive use. Max. workpiece 58mm Please remember to return your guarantee card Template size 59.8mm x 299mm... -
Page 3: Safety Precautions
LOCK/JIG/A SAFETY power tool or accessory by cord or covering to contain long hair. pull it to disconnect from the socket. WARNING: 5. Consider working environment. Do Keep cord from heat, oil and sharp not use the product in the rain or in Observe the safety regulations in the edges. - Page 4 Recommended be tightened using the appropriate between cutter tip and inside edge speeds are shown in the Trend spanner or key and to the torque of bush and that it cannot come into Routing Catalogue and/or website.
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Page 5: Items Enclosed
LOCK/JIG/A ITEMS ENCLOSED Mortise x1 ITEMS REQUIRED ■ 1/2” collet plunge router (or 1/4” collet plunge router if used for faceplate only). Face-plate x2 ■ 30mm guide bush (or 16mm plus collar). ■ 12mm diameter router cutter with suitable shank size. ■... -
Page 6: Description Of Parts
LOCK/JIG/A DESCRIPTION OF PARTS Use the drawing below as a guide to assemble the jig. Jig body Adjustable lever fixing stud Clamp bar Adjustable lever washer Adjustable lever M8 Spacer finger fixing stud Spacer finger Spring washer Mini knob M5 Guide bush collar 16mm to 30mm Collar park Mortise template... -
Page 7: Accessories
Ref. GB30 Should the correct guide bush not be available to suit your router’s base, you will need to use the Trend UNIBASE in conjunction with a 30mm guide bush, Ref. GB30 or 16mm guide bush Ref. GB160. Universal Sub-base Ref. -
Page 8: Assembly
LOCK/JIG/A Setting the Spacer Fingers ASSEMBLY ■ Spacers may need to be used to ensure the ■ Remove the transit washer and nut from the spigot of the guide bush will not contact the middle adjusting lever fixing stud on the jig door edge when routing. -
Page 9: Choice Of Set-Ups - Option 1
LOCK/JIG/A Choice of Set-ups Option One Spacer required with T9/T10/T11 routers. 12mm Router Cutter Heavy duty router with 30mm Guide Bush Ref. TR37X1/2TC ⁄ ” collet e.g. T10 Router Ref. GB30 or C172X1/2TC or 3/75X1/2TC See page 6 if a Suitable Plunge Router: overall length 115mm suitable guide bush... -
Page 10: Option 2
Option Using the Lock Jig with the Trend Hinge Jig ■ If the Lock Jig is to be used in conjunction with the Trend Hinge Jig, use the Guide Bush Collar to bush out the 16mm guide bush Three Spacers required (supplied with the Hinge Jig) to 30mm diameter. -
Page 11: Fitting The Guide Bush
Fitting Guide Bush to T5 Router Fitting Guide Bush to T10/T11 Router ■ If using the Trend T5 Router, purchase and fit a GB30. ■ If using the Trend T10/T11 Router, fit a 30mm guide bush Ref GB30. Make sure the bush is ■ If using the Hinge Jig, fit the GB160 supplied... -
Page 12: Steel Templates
■ The templates are reversible and have no bigger than the actual lock face plate. defined top or bottom. ■ For the latest information on templates available, see our website - www.trend-uk.com/downloads or call Trend Technical Support. Smaller Template Adapter Plate Face-plate Dimensions: Size Template Style... -
Page 13: Operation Marking Out
LOCK/JIG/A OPERATION Marking Out ■ Choose the position of the lock carefully. Position the lock with the centre of the spindle aperture at approximately 1m above the floor. Whilst the lock is on the edge of the door, mark the top and bottom of the lock case on the door edge. -
Page 14: Centring The Jig
LOCK/JIG/A Centring the Jig Adjustable When using the lock jig, the clamp bar is used as the levers datum edge. Before the jig can be used the clamp bar datum has to be set by the user. The jig template Lobe aperture recess has v notches that are punched into the knobs... -
Page 15: Routing The Mortise
LOCK/JIG/A Plunge rout a Rout clockwise See special series of holes for clean up note on page 7. Routing the Mortise ■ Fit the relevant mortise template to the jig body eg A . Ensure that seating for template is free of wood dust. -
Page 16: Finishing
Before testing fit of the lock, engage the lock bolt in the locked position to enable the lock to be removed easily. MAINTENANCE Please use only Trend original spare parts and Deeper Mortise accessories. ■ Should you need to cut the mortise deeper... -
Page 17: Spare Parts - Spare Parts List
LOCK/JIG/A Please use only Trend original spare parts. LOCK/JIG/A - SPARE PARTS LIST v2.1 06/2016 Qty. Desc. Ref. Lock Jig A Body WP-LOCK/A/01 Clamp Bar for Lock Jig A WP-LOCK/A/02 Spacer Finger WP-LOCK/03 Mini Knob 15mm Female M5 x 15mm... - Page 18 LOCK/JIG/A LOCK/JIG/A - SPARE PARTS DIAGRAM v2.1 06/2016 -IB-...
- Page 19 RECYCLABLE © Copyright Trend 2014, 2016. No part of this publication may be reproduced, stored or transmitted in any form without prior permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE...
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