Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for TREND MT/JIG
Summary of Contents for TREND MT/JIG
- Page 1 MT/JIG International Patent No.: PCT/GB02/00253...
-
Page 2: Table Of Contents
MT/JIG Dear Customer TECHNICAL DATA Thank you for purchasing this Trend product, we Material thickness min. 12mm hope you enjoy many years of creative and max. 47mm productive use. Tenon thickness min. 4.8mm Please remember to return your guarantee card max. -
Page 3: Safety
MT/JIG SAFETY and balance at all times. Do not use recommended when working awkward or uncomfortable hand outdoors. Wear protective hair WARNING: positions. covering to contain long hair. Observe the safety regulations in the 17. Don’t abuse the cable. Never carry 5. - Page 4 15. All fastening screws and nuts should be adhered to. Recommended speeds ensure there is sufficient clearance be tightened using the appropriate are shown in the Trend Routing between cutter tip and inside edge of spanner or key and to the torque Catalogue and/or website.
-
Page 5: Items Enclosed
MT/JIG ITEMS ENCLOSED Bag B Bag A... -
Page 6: Description Of Parts
MT/JIG DESCRIPTION OF PARTS A Female adjustable lever B Top plate assembly C Template clamp (back) D Long template E Set-up bar F Template clamp (front) G Male adjustable lever H F clamp handle Short template J Main body K Tilting back plate... -
Page 7: Accessories
MT/JIG ACCESSORIES Suitable router cutters Although standard router cutters can be used having the appropriate diameter, a set of five long reach straight cutters with ⁄ " or 8mm shanks are available. Spiral bits can be used for an improved finish. -
Page 8: Assembly & Adjustment
MT/JIG ASSEMBLY & ADJUSTMENT Secure the tilting back plate in its 45° position with the two hex screws. Position the main body on the edge of the workbench or workboard and ⁄ drill four 3mm/ " holes 15mm deep. Secure the jig... -
Page 9: Assembly Of The Top Plate
MT/JIG Assembly of the Top Plate Remove the 10mm transit nuts with a 10mm spanner and discard. Fit the two female adjustable levers. If fitting the optional dust extraction kit refer to page 11. Turn the top plate over so that it’s... -
Page 10: Cutter & Guide Bush Selection
MT/JIG Cutter & Guide Bush Example Selection Tenon Width (X) = Timber width of (W) ⁄ ” (19mm) = ⁄ ” (6.3mm) Calculate an appropriate tenon width ‘X’ for the timber width ‘W’ e.g. X = ⁄ ” and choose the... -
Page 11: Fitting Of Guide Bushes
*Guide bushes not included with jig. Fitting the Guide The guide bushes supplied with the jig will fit all TBC routers as listed. Bushes TREND T3, T5, T5MK2, T9 FELISATTI R346EC AEG OF450S, 500S, OFE710 HOLZHER 2335, 2336, 2356 ATLAS COPCO OFS50, 720, OFSE850, 1000... -
Page 12: Fitting The Optional Dust Extraction Kit
MT/JIG Fitting the Optional Dust Extraction Kit. Ref. MT/DUSTKIT Fit the dust spout using the 4 bolts, shake-proof washers and nuts. 10mm Assemble the ring, fitting and body of the adaptor onto the 39mm hose if required. Fit the two... -
Page 13: Timber Preparation & Marking Out Marking Out The Tenon
MT/JIG TIMBER PREPARATION & MARKING OUT Marking Out the Tenon It is essential that the timber is square all round. Study the drawings and select the appropriate type Straight tenon Plan View of tenon. Mark up the centre Marked End... -
Page 14: Operation
MT/JIG OPERATION Set Timber Height Place set-up bar on templates and push it against touching clamping Set up bar plate (A). Downstand & Place timber up against vertical guide (B) and raise until it touches down- stand of set-up bar. -
Page 15: Set Tenon Length
MT/JIG Set Tenon Length Release levers. Align mark on set-up bar with relevant left hand tenon mark. E.g. ⁄ " mark if using ⁄ " timber. Slide left hand template to the right until it contacts the down stand of the set up bar. -
Page 16: Set Centre Line
MT/JIG Set Centre Line Release levers. Adjust position of top plate until the down stand of the set-up bar aligns with the centre line. Tighten levers. Note NOTE: If routing a long mortise on maximum size timber it may be GUIDE BUSH &... -
Page 17: Routing Procedure
MT/JIG Routing Procedure After fitting the Ref. C026 bit and appropriate guide bush, lower cutter down until it touches end of timber and lock off plunge of router. Raise and lock the depth stop to the length of the tenon required. -
Page 18: Side Angled Tenon
MT/JIG Side Angled Tenon Remove bolt A if fitted. Undo bolt B . Remove the lower F clamp head. Adjust the position of the vertical guide as required. Tighten the bolt B with the hex key and refit the F clamp head. -
Page 19: Front Angled Tenon
MT/JIG Front Angled Tenon Remove the two side bolts. Adjust the tilting back plate to the position required. Tighten the two side bolts with the hex key. Rout the end of the timber parallel to the top plate or cut at the appropriate angle on a snip-off saw. -
Page 20: Setting Up For The Mortise
MT/JIG Setting Up for the Mortise Clamp the timber for the mortise horizontally flush underneath the top plate. When narrow timbers are to be used and when the mortise is at the end of the timber, the fourth F clamp can be used to secure it. -
Page 21: Cutting The Mortise
MT/JIG Cutting the Mortise After fitting appropriate cutter and 1” guide bush Ref. GB254. Lower cutter down until it touches end of timber and lock off plunge of router. Raise and lock the depth stop to the length of the tenon required plus 2mm. -
Page 22: Square Mortise & Tenons
MT/JIG Square Mortise & Tenons Tenons Release locking levers. Turn each template around. Set-up positions of top plate and templates as for round tenons. Rout in a clockwise direction following the template. Mortise The mortise is routed in the same way. -
Page 23: Dowelling
MT/JIG 5/8" Dowelling Select and fit the ⁄ " plastic guide bush and a straight router Ref. GB159 cutter to suit the diameter of the dowels being used. Select the short or long template depending on the formation of holes to be used. -
Page 24: Maintenance
MT/JIG Dowelling the Horizontal Timber Section Position the horizontal timber tight to the underside of the top plate. Then clamp it securely using a vertical timber piece as a support. Plunge rout the holes as before. Use the short plate for an... -
Page 25: Spare Parts - Spare Parts List
MT/JIG MT/JIG - SPARE PARTS LIST v2.0 01/2004 Qty. Desc. Ref. F Clamp for MT/JIG WP-MT/01 MT/JIG Set-up Bar UK WP-MT/02/UK MT/JIG Set-up Bar EURO WP-MT/02/EURO Label Trend MT/JIG WP-MT/03 Main Body WP-MT/04 Vertical Guide WP-MT/05 Inner Body WP-MT/06 Tilting Back Plate... -
Page 26: Spare Parts Diagram
MT/JIG MT/JIG - SPARE PARTS DIAGRAM v2.0 01/2004 MT/DUSTKIT -IB-... - Page 27 RECYCLABLE © Copyright Trend 2009. No part of this publication may be reproduced, stored or transmitted in any form without prior permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss.
Need help?
Do you have a question about the MT/JIG and is the answer not in the manual?
Questions and answers