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TREND LOCK JIG Manual
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TREND LOCK JIG Manual

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LOCK JIG

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Summary of Contents for TREND LOCK JIG

  • Page 1 LOCK JIG...
  • Page 2 LOCK JIG SAFETY Use the attachment with the power Connect dust extraction equipment. tools and accessories specified in If devices are provided for the this manual only. Do not force the connection of dust extraction and tool or attachment to do a job for...
  • Page 3 Trend Routing Catalogue. appropiate spanner or key in understands the levels of safety to accordance with the manufacturers be achieved.

  • Page 4: Items Enclosed

    LOCK JIG ITEMS ENCLOSED Mortise x4 Face-plate x12...
  • Page 5 LOCK JIG ASSEMBLY & DESCRIPTION OF PARTS Assembly Diagram Use the drawing below as a guide to assemble the jig. 1. Jig body 2. Adjustable lever fixing stud 3. Clamp bar 4. Adjustable lever washer 5. Adjustable lever M8 6. Spacer finger fixing stud 7.
  • Page 6 Fingers used. One Spacer Finger used. Special Note: The Lock Jig can be used to cut the face-plate recess in the edge of doors whilst it is hung. Face-plate only The mortise should NOT be routed when the door is hung.
  • Page 7 LOCK JIG Choice of Set-ups Option One Spacer required with T9 router. Plunge Length 12mm Heavy duty router with Router Cutter 30mm Guide ⁄ ” collet e.g. T9 Router Bush Ref. GB30 Ref. TR37X1/2TC overall length 115mm See page 8 if a...
  • Page 8 Option Using the Lock Jig with the Trend Hinge Jig If the Lock Jig is to be used in conjunction with the Trend Hinge Jig, use the Guide Bush Collar to bush out the 16mm guide bush Three Spacers required (supplied with the Hinge Jig) to 30mm diameter.
  • Page 9 30mm guide bush, Ref. GB30 or 16mm guide bush Ref. GB160. The UNIBASE has a central recess to allow fitting of all Trend guide bushes to most 60mm makes of routers. The UNIBASE contains a line-up bush, two line-up pins and all the necessary screws.
  • Page 10 Ref. GB30 Fitting Guide Bush to T5 Router Fitting Guide Bush to T9 Router If using the Trend T5 Router, purchase and fit If using the Trend T9 Router, fit the 30mm a GB30. guide bush supplied with the router. Make sure the bush is correctly centred using the line-up pin.
  • Page 11 LOCK JIG Steel Templates Template Selection Chart Mortise templates (letters A,B,C etc.) have Face-plate Dimensions: smaller apertures for the lock body and face- Approx. Select plate templates have a larger aperture Imperial Metric Template (numbered 1, 2, 3 etc.). ⁄...

  • Page 12: Operation

    LOCK JIG OPERATION Marking Out Choose the position of the lock carefully. Position the lock with the centre of the spindle aperture at approximately 1m above the floor. Whilst the lock is on the edge of the door, mark the top and bottom of the lock case on the door edge.
  • Page 13 LOCK JIG Lobe knobs Centring the Jig Adjustable levers Place the jig on the edge of the door and centre it using the four centre line notches in the jig’s aperture. Release the three adjustable levers, slide the clamp bar up to the door and lock the levers again tightly.
  • Page 14 LOCK JIG See special note on page 5. Routing the Mortise Rout clockwise Plunge rout a for clean up series of holes Fit the relevant mortise template to the jig body eg A, B, C etc. Ensure that seating for template is free of wood dust.

  • Page 15: Maintenance

    For the location of your nearest Trend Service Insert the lock body, test spindle and key Agent, please call the telephone number at the actions then screw lock into place.
  • Page 16 LOCK JIG LOCK JIG - SPARE PARTS LIST v3.0 10/2002 Qty. Desc. Ref. Lock Jig Body WP-LOCK/01 Clamp Bar WP-LOCK/02 Spacer Finger WP-LOCK/03 Mini Knob 15mm Female M5 x 15mm WP-LOCK/04 Adjustable Lever Female M8 WP-LOCK/05 Lobe Knob Male M10 x 40mm Tapped <07/02 WP-LOCK/06 Lobe Knob Male M10 x 40mm Ball End >07/02...
  • Page 17 LOCK JIG LOCK JIG - SPARE PARTS DIAGRAM v3.0 10/2002 <07/02 -IB-...
  • Page 18 Web: ____________www.trendmachinery.co.uk RECYCLABLE © Copyright Trend 2003. No part of this publication may be reproduced, stored or transmitted in any form without prior permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss.