VERDER VERDERAIR VA-E50 Operation
Electric-operated diaphragm pump
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Operation
VERDERAIR VA
VERDERAIR
VERDERAIR
Electric - - - Operated
Operated Diaphragm
Electric
Electric
Operated
Pump
Pump
Pump
2–Inch
2–Inch
2–Inch pumps
pumps
pumps with
with
with electric
electric
electric drive
Not
Not
Not approved
approved for
approved
for
for use
use in in in explosive
use
Approvals
Approvals page
Approvals
page for
page
for more
for
more information.
more
Important Safety
Safety Instructions
Important
Important
Safety
Read all warnings and instructions in this manual and in your
Repair/Parts manual. Save
Maximum Working Pressure: 7 bar (0.7
MPa, 100 psi)
See page 8 for approvals.
All manuals and user guides at all-guides.com
VA - - - E50
E50
VA
E50
Diaphragm
Diaphragm
drive
drive for
for fluid
for
fluid
fluid transfer
transfer applications.
transfer
explosive atmospheres
explosive
atmospheres or or or hazardous
atmospheres
information. For
information.
For
For professional
professional use
professional
Instructions
Instructions
Save these
these instructions.
instructions.
Save
these
instructions.
applications.
applications.
hazardous locations
hazardous
locations unless
locations
unless otherwise
unless
use only.
use
only.
only.
859.0761
Rev.B
EN
otherwise stated.
otherwise
stated. See
stated.
See
See
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Table of Contents
Related Manuals for VERDER VERDERAIR VA-E50
Summary of Contents for VERDER VERDERAIR VA-E50
- Page 1 All manuals and user guides at all-guides.com Operation VERDERAIR VA VA - - - E50 VERDERAIR VERDERAIR Electric - - - Operated Operated Diaphragm Diaphragm Electric Electric Operated Diaphragm 859.0761 Pump Pump Pump Rev.B 2–Inch 2–Inch 2–Inch pumps pumps pumps with with with electric electric...
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Page 2: Table Of Contents
Compressor Wiring ........18 Technical Data ........... 38 Operation ............19 Tighten Fasteners ........19 Customer Services/Guarantee......43 Flush the Pump Before First Use ....19 Related Manuals Manuals Related Related Manuals Manual Number Title 859.0765 VERDERAIR VA-E50 Electric-Operated Diaphragm Pump, Repair/Parts 859.0761... -
Page 3: Warnings
All manuals and user guides at all-guides.com Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. - Page 4 All manuals and user guides at all-guides.com Warnings WARNING PRESSURIZED PRESSURIZED PRESSURIZED EQUIPMENT EQUIPMENT EQUIPMENT HAZARD HAZARD HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. Pressure Relief Relief Procedure Procedure when you stop spraying/dispensing and before •...
- Page 5 All manuals and user guides at all-guides.com Warnings WARNING THERMAL THERMAL EXPANSION THERMAL EXPANSION HAZARD EXPANSION HAZARD HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
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Page 6: Pump Matrix
All manuals and user guides at all-guides.com Pump Matrix Pump Pump Pump Matrix Matrix Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump. VA- - - E50 E50 AA AA HY HY AC... - Page 7 All manuals and user guides at all-guides.com Pump Matrix Balls Balls Balls Diaphragm Diaphragm Diaphragm Connections Options Connections Connections Options Options FC- - - H H H A15K5 Acetal Geolast Center Flange, A15K5 A15K5 Standard AC Induction Motor Horizontal (High Speed Gear Ratio) with Outlet 120V Air Compressor FC- - - V V V...
- Page 8 All manuals and user guides at all-guides.com Pump Matrix Approvals Approvals Approvals ✦ Aluminum, cast iron, conductive polypropylene, and stainless steel pumps with motor code are certified to: II 2 G Ex h d IIB T3 Gb ✚ Aluminum, cast iron, conductive polypropylene, and stainless steel pumps with motor code are certified to:...
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Page 9: Installation
Contact your Verder representative for assistance in planning a system to suit your needs. Always use b. Reduce the friction length of the suction Genuine Verder Parts and accessories. Be sure all piping. Remember that fittings add friction accessories are adequately sized and pressure rated length to the piping. - Page 10 All manuals and user guides at all-guides.com Installation Figure 1 Typical Installation for pumps without a compressor System System System Components Components Components Accessories/Components Accessories/Components Not Accessories/Components Not Supplied Supplied Supplied Fluid inlet port Power cord Fluid outlet port Grounded, flexible air supply line Mounting feet Bleed-type master air valve Air inlet port...
- Page 11 All manuals and user guides at all-guides.com Installation Figure 2 Typical installation of a pump with compressor System System System Components Components Components Accessories/Components Accessories/Components Not Accessories/Components Not Supplied Supplied Supplied Fluid inlet port Power cord Fluid outlet port Power cord to compressor Mounting feet Grounded, flexible fluid supply line Air inlet port...
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Page 12: Mount The Pump
Mounting pump without Gearmotor A pump without a Verder gearbox and motor will require a mounting platform to provide support for the customer-supplied motor and gearbox To avoid serious injury or death from toxic fluid or and provide alignment with the pump alignment... -
Page 13: Ground The System
Insert one end of a 4 mm (12 AWG) minimum ground wire behind the ground screw and tighten the screw securely. Connect the clamp end of the grounding wire to a true earth ground. A ground wire and clamp, Part 819.0157, is available from Verder. 859.0761... -
Page 14: Air Line
All manuals and user guides at all-guides.com Installation Air Line Line Line Fluid Supply Supply Line Line Fluid Fluid Supply Line Models Models Models that that Include that Include a a a Compressor: Include Compressor: Compressor: 1. Connect a grounded, flexible fluid hose (K) to An air line is already connected from the compressor the fluid inlet port. -
Page 15: Electrical Connections
All manuals and user guides at all-guides.com Installation Electrical Connections Connections Electrical Electrical Connections 4. For For 230 230 V V V motors: motors: motors: Bridge as shown, then connect L1 to T1, L2 to T2, and L3 to T3. Wire Connections Connections at at at the the Motor... - Page 16 All manuals and user guides at all-guides.com Installation Wire Connections Connections at at at the the ATEX ATEX Motor Motor Wire Connections Connections at at at the the Flameproof Flameproof Motor Motor Wire Wire Connections ATEX Motor Wire Wire Connections Flameproof Motor (Motor...
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Page 17: Leak Sensor Wiring
Sensor Wiring Wiring Leak Leak Sensor Wiring 4. For a non-Verder VFD, perform the following: a. Attach the two leads to the detection circuit Follow these instructions to wire the Leak Sensor to in the VFD. a VFD. NOTE NOTE: Refer to the VFD manual for proper NOTE connection points. -
Page 18: Compressor Wiring
Follow these instructions to wire Verder Compressor 2. Install wiring system with proper connections (i.e. 859.0504 (120V) or 859.0505 (240V). conduit/fittings, power cable/cable grip) to the... -
Page 19: Operation
All manuals and user guides at all-guides.com Operation Operation Operation Operation 2. Check fittings to be sure they are tight. Use a compatible liquid thread sealant on male threads. Tighten fluid inlet and fluid outlet fittings securely. 3. Place the suction tube (if used) in fluid to be pumped. -
Page 20: Pressure Relief Procedure
All manuals and user guides at all-guides.com Operation Pressure Relief Relief Procedure Procedure Pump Shutdown Shutdown Pressure Pressure Relief Procedure Pump Pump Shutdown Follow the Pressure Relief Procedure whenever you see this symbol. At the end of the work shift and before you check, adjust, clean, or repair the system, follow the Pressure Relief Procedure, page This equipment stays pressurized until pressure... -
Page 21: Maintenance
All manuals and user guides at all-guides.com Maintenance Maintenance Maintenance Maintenance Flushing Flushing and Flushing and Storage Storage Storage To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes To avoid injury from fire, explosion, or electric and regulations. -
Page 22: Torque Instructions
All manuals and user guides at all-guides.com Torque Instructions Torque Torque Torque Instructions Instructions Instructions If fluid cover or manifold fasteners have been NOTE: NOTE: Always completely torque fluid covers before NOTE: loosened, it is important to torque them using the torquing manifolds. - Page 23 All manuals and user guides at all-guides.com Torque Instructions Polypropylene, Conductive Conductive Polypropylene, Polypropylene, PVDF PVDF Pumps Pumps Polypropylene, Polypropylene, Conductive Polypropylene, PVDF Pumps 1. Left/Right Fluid Covers 2. Inlet Manifold 3. Outlet Manifold Torque bolts to 22.6–23.7 N•m Torque bolts to 17–18 N•m Torque bolts to 17–18 N•m (200-210 in-lb) (150-160 in-lb)
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Page 24: Performance Charts
All manuals and user guides at all-guides.com Performance Charts Performance Charts Charts Performance Performance Charts Test Conditions: Conditions: The pump was tested in water with Test Test Conditions: 2. Set the VFD frequency corresponding to the the inlet submerged. The air pressure was set at 7 desired flow rate. - Page 25 All manuals and user guides at all-guides.com Performance Charts Medium speed speed gear gear ratio ratio pumps pumps with with option option Bx4K0 Bx4K0 Medium Medium speed gear ratio pumps with option Bx4K0 Pump Speed Speed Cycles Cycles per per Minute Minute Pump Pump...
- Page 26 All manuals and user guides at all-guides.com Performance Charts Low speed speed gear gear ratio ratio pumps pumps with with option option Cx2K2 Cx2K2 speed gear ratio pumps with option Cx2K2 Pump Speed Speed Cycles Cycles per per Minute Minute Pump Pump Speed...
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Page 27: Dimensions
All manuals and user guides at all-guides.com Dimensions Dimensions Dimensions Dimensions Aluminum or cast iron pump with compressor 859.0761... - Page 28 All manuals and user guides at all-guides.com Dimensions Aluminum or cast iron pump without compressor 859.0761...
- Page 29 All manuals and user guides at all-guides.com Table Table Table 1 1 1 Dimensions Dimensions Dimensions for for Aluminum Aluminum Aluminum Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in cm cm (inches) (inches) Motor...
- Page 30 All manuals and user guides at all-guides.com Table Table Table 2 2 2 Dimensions Dimensions Dimensions for for Cast Cast Cast Iron Iron Iron Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm) (cm)
- Page 31 All manuals and user guides at all-guides.com Dimensions Polypropylene, Conductive Polypropylene, or PVDF pump with compressor 859.0761...
- Page 32 All manuals and user guides at all-guides.com Dimensions Polypropylene, Conductive Polypropylene, or PVDF pump without compressor 859.0761...
- Page 33 All manuals and user guides at all-guides.com Table Table Table 3 3 3 Dimensions Dimensions for Dimensions for Polypropylene, Polypropylene, Polypropylene, Conductive Conductive Polypropylene, Conductive Polypropylene, Polypropylene, or or or PVDF PVDF Pumps PVDF Pumps Pumps Motor and and Gearbox Gearbox Code Code –...
- Page 34 All manuals and user guides at all-guides.com Dimensions Stainless steel pump with compressor 859.0761...
- Page 35 All manuals and user guides at all-guides.com Dimensions Stainless steel pump without compressor 859.0761...
- Page 36 All manuals and user guides at all-guides.com Table Table Table 4 4 4 Dimensions Dimensions Dimensions for for Stainless Stainless Stainless Steel Steel Steel Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm) (cm)
- Page 37 All manuals and user guides at all-guides.com Notes Notes Notes Notes 859.0761...
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Page 38: Technical Data
All manuals and user guides at all-guides.com Technical Data Technical Technical Technical Data Data Data VERDERAIR VERDERAIR VA VERDERAIR VA- - - E50 E50 Electric Electric Electric Double Double Double Diaphragm Diaphragm Diaphragm Pump Pump Pump Metric Metric Metric 100 psi 0.7 MPa, 7 bar Maximum fluid working pressure Air pressure operating range... - Page 39 All manuals and user guides at all-guides.com Technical Data Constant Torque Gear Ratio 26.77 Voltage 3–phase 230V / 3–Phase 460V Maximum Amperage Load 7.68 A (230V) / 3.84 A (460V) IE Rating AC, ATEX (AX5K5) Power 7.5 HP 5.5 kW Number of Motor Poles 4–Pole Speed...
- Page 40 All manuals and user guides at all-guides.com Technical Data Voltage 3–phase 230V / 3–Phase 460V Maximum Amperage Load 13.0 A (230V) / 6.5 A (460V) AC, Flameproof (CF2K2) Power 3.0 HP 2.2 kW Number of Motor Poles 4–Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 26.77...
- Page 41 All manuals and user guides at all-guides.com Weights Weights Weights Pump Material Motor/Gearbox Standard AC ATEX AC Flameproof AC No Gear- (^ = 1, 2, or C) motor (For ^ = 1 or 2, add 28 lb (13 kg) to weight) A^5K5 A^5K5 A^5K5...
- Page 42 All manuals and user guides at all-guides.com Technical Data Component/Model U.S. Metric Component/Model Component/Model U.S. U.S. Metric Metric Compressor 28 lb 13 kg Fluid Fluid Fluid Temperature Temperature Range Temperature Range Range NOTICE NOTICE NOTICE Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid temperature range.
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Page 43: Customer Services/Guarantee
(rental use excluded) for two years after purchase date. This warranty does not cover failure of parts or components due to normal wear, damage or failure which in the judgement of VERDER arises from misuse. Parts determined by VERDER to be defective in material or workmanship will be repaired or replaced. - Page 44 Austria Austria Belgium Belgium China China Verder Austria Verder nv Verder Shanghai Instruments and Equipment Co., Ltd Eitnergasse 21/Top 8 Kontichsesteenweg 17 Building 8 Fuhai Business Park No. 299 A-1230 Wien B–2630 Aartselaar Bisheng Road, Zhangjiang Hiteck Park AUSTRIA BELGIUM...