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Operation
Verderair VA
VA - - - E80
Verderair
Verderair
VA
Electric - - - Operated
Operated Diaphragm
Electric
Electric
Operated
Pump
Pump
Pump
3 3 3 - - - Inch
Inch pumps
pumps with
with electric
electric drive
Inch
pumps
with
electric
atmospheres or or or hazardous
hazardous (classified)
atmospheres
atmospheres
hazardous
For
For
For professional
professional use
professional
use only.
use
Important Safety
Safety Instructions
Important
Important
Safety
Read all warnings and instructions in this manual and in your
Repair/Parts manual. Save
Maximum working pressure: 5.5 bar
(0.55 MPa, 80 psi)
E80
E80
Diaphragm
Diaphragm
drive for
for fluid
fluid transfer
transfer applications.
drive
for
fluid
transfer
(classified) locations
locations unless
(classified)
locations
only.
only.
Instructions
Instructions
Save these
these instructions.
instructions.
Save
these
instructions.
applications. Not
Not approved
approved for
applications.
Not
approved
unless otherwise
otherwise stated.
stated.
unless
otherwise
stated.
859.0634
Rev.C
for use
use in in in explosive
explosive
for
use
explosive
EN
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Table of Contents
Related Manuals for VERDER Verderair VA-E80
Summary of Contents for VERDER Verderair VA-E80
- Page 1 Operation Verderair VA VA - - - E80 Verderair Verderair Electric - - - Operated Operated Diaphragm Diaphragm Electric Electric Operated Diaphragm 859.0634 Pump Pump Pump Rev.C 3 3 3 - - - Inch Inch pumps pumps with with electric electric drive drive for for fluid...
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Page 2: Table Of Contents
Contents Contents Contents Related Manuals ..........2 Pressure Relief Procedure......17 Pump Shutdown .......... 17 Warnings ............3 VFD Operation ........... 18 Configuration Number Matrix ....... 6 VFD Control Panel ........18 Installation............8 Adjust the Speed ......... 18 General Information ........8 Maintenance ............ -
Page 3: Warnings
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. - Page 4 Warnings WARNING PRESSURIZED EQUIPMENT EQUIPMENT HAZARD HAZARD PRESSURIZED PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. Pressure Relief Relief Procedure Procedure when you stop spraying/dispensing and before •...
- Page 5 Warnings WARNING THERMAL EXPANSION EXPANSION HAZARD HAZARD THERMAL THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
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Page 6: Configuration Number Matrix
Configuration Number Matrix Configuration Number Number Matrix Matrix Configuration Configuration Number Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump. VA - - - E80AASSTFTFTNAC5 E80AASSTFTFTNAC5 E80AASSTFTFTNAC5 Sample... - Page 7 Configuration Number Matrix Approvals Approvals Approvals ✦ Aluminum and stainless steel pumps with option code are certified to: II 2 G Ex h d IIB T3 Gb ✚ Aluminum and stainless steel pumps with option code are certified to: II 2 G Ex h IIB T3 Gb Class I, Div 1, Group D, T3B ★...
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Page 8: Installation
Contact your Verder distributor for assistance in planning a system to suit your needs. Always use b. Reduce the friction length of the suction Genuine Verder Parts and accessories. Be sure all piping. Remember that fittings add friction accessories are adequately sized and pressure rated length to the piping. - Page 9 Installation Figure 1 Typical Installation for pumps without a compressor System System Components System Components Components Required Required Components Required Components Not Components Not Supplied Supplied Supplied Fluid inlet port Power cord to VFD Fluid outlet port Grounded, flexible air supply line Mounting feet Bleed-type master air valve (when closed, relieves air pressure between valve and pump)
- Page 10 Installation Figure 2 Typical installation of a pump with compressor System System Components System Components Components Required Required Required Components Components Components Not Not Supplied Supplied Supplied Fluid inlet port Power cord to VFD Fluid outlet port Power cord to compressor Mounting feet Grounded, flexible fluid supply line Air inlet port...
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Page 11: Mount The Pump
Mounting pump without Gearmotor A pump without a Verder gearbox and motor will require a mounting platform to provide support for the customer-supplied motor and gearbox To avoid serious injury or death from toxic fluid or and provide alignment with the pump alignment... -
Page 12: Ground The System
Insert one end of a 12–gauge minimum ground wire behind the ground screw and tighten the screw securely. Connect the clamp end of the grounding wire to a true earth ground. A ground wire and clamp, part 819.0157, is available from Verder. 859.0634... -
Page 13: Air Line
Installation Air Line Line Fluid Supply Supply Line Line Line Fluid Fluid Supply Line Models Models that Models that that Include Include a a a Compressor: Include Compressor: Compressor: 1. Connect a grounded, flexible fluid hose (K) to An air line is already connected from the compressor the fluid inlet port. -
Page 14: Electrical Connections
Use a motor soft starter or a VFD in the electrical circuit for all installations (not supplied). VFDs can be purchased through Verder. See recommended VFD kits on page 36. Wire Wire... - Page 15 2. Open the access cover on the VFD. qualified electrician and comply with all local codes and regulations. 3. For a Verder VFD, perform the following: a. Wire one lead to terminal 4 on the rail. Connect the power supply wires to the VFD as b.
- Page 16 Follow these instructions to wire Verder Compressor 2. Install wiring system with proper connections (i.e. 859.0504 (120V) or 859.0505 (240V). conduit/fittings, power cable/cable grip) to the...
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Page 17: Operation
Operation Operation Operation Operation 7. If the fluid hose has a dispensing device, hold it open. Be sure all fluid shutoff valves are open. 8. Set the desired frequency on the VFD. 9. Start the VFD. 10. If you are flushing, run the pump long enough to Tighten Tighten Tighten Fasteners... -
Page 18: Vfd Operation
Control Panel Panel Panel NOTE: NOTE: NOTE: This information is specific to Verder’s VFD. For complete information about another manufacturer’s VFD, see the manufacturer’s instructions supplied with the VFD. STOP • The control panel display shows the status of the motor. -
Page 19: Maintenance
Maintenance Maintenance Maintenance Maintenance Flushing Flushing and Flushing and Storage Storage Storage To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes To avoid injury from fire, explosion, or electric shock, always ground equipment and waste and regulations. -
Page 20: Torque Instructions
Torque Instructions Torque Instructions Instructions Torque Torque Instructions If fluid cover or manifold fasteners have been 1. Start all fluid cover screws a few turns. Then, turn loosened, it is important to torque them using the down each screw just until head contacts cover. following procedure to improve sealing. - Page 21 Torque Instructions Stainless Steel Steel Pumps Pumps Stainless Stainless Steel Pumps 1. Left/Right Fluid Covers 2. Manifolds Torque bolts 54-60 N•m (5-12 to 40-45 ft-lb) Torque bolts to 54-60 N•m (40-45 Torque bolts 12–13 N•m (1-4 to ft-lb) 110-120 in-lb) SIDE VIEW TOP/BOTTOM VIEW Polypropylene,...
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Page 22: Performance Charts
Performance Charts Performance Charts Charts Performance Performance Charts Test Test Test Conditions: Conditions: Conditions: The pump was tested in water with 3. Set the VFD frequency corresponding to the the inlet submerged. desired flow rate. Flow rates will increase with outlet pressure lower than 0.7 bar (10 psi) and How to to to Use Use the... - Page 23 Performance Charts How to to to Calculate Calculate Your Your System’s System’s Net Net Positive Positive Suction Suction Head Head – – – Available Available Calculate Your System’s Positive Suction Head Available (NPSHa) (NPSHa) (NPSHa) For a given flow rate, there must be a minimum of your system must be greater than the NPSHr to fluid head pressure supplied to the pump to prevent prevent cavitation and therefore increase efficiency...
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Page 24: Dimensions
Dimensions Dimensions Dimensions Dimensions Aluminum pump with compressor 859.0634... - Page 25 Dimensions Aluminum pump without compressor 859.0634...
- Page 26 Dimensions Table 1 1 1 Dimensions Dimensions for for Aluminum Aluminum Pumps Pumps Table Table Dimensions Aluminum Pumps Gearbox Gearbox Gearbox and and Motor Motor Code Motor Code Code – – – Dimensions Dimensions shown Dimensions shown shown in in in cm cm (inches) (inches) (inches)
- Page 27 Dimensions Polypropylene pump with compressor 859.0634...
- Page 28 Dimensions Polypropylene pump without compressor 859.0634...
- Page 29 Dimensions Table 2 2 2 Dimensions Dimensions for for Polypropylene Polypropylene Pumps Pumps Table Table Dimensions Polypropylene Pumps Gearbox Gearbox and Gearbox and Motor Motor Motor Code Code – – – Dimensions Code Dimensions Dimensions shown shown in in in cm shown cm (inches) (inches)
- Page 30 Dimensions Stainless steel pump with compressor 859.0634...
- Page 31 Dimensions Stainless steel pump without compressor 859.0634...
- Page 32 Dimensions Table 3 3 3 Dimensions Dimensions for for Stainless Stainless Steel Steel Pumps Pumps Table Table Dimensions Stainless Steel Pumps Gearbox Gearbox Gearbox and and Motor Motor Code Motor Code Code – – – Dimensions Dimensions shown Dimensions shown shown in in in cm cm (inches) (inches)
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Page 33: Technical Data
Technical Data Technical Data Data Technical Technical Data VA- - - E80 E80 Electric Electric Double Double Diaphragm Diaphragm Pump Pump Electric Double Diaphragm Pump Metric Metric Metric Maximum fluid working pressure 80 psi 0.55 MPa, 5.5 bar Air pressure operating range 20 to 80 psi 0.14 to 0.55 MPa, 1.4 to 5.5 bar... - Page 34 Technical Data VA- - - E80 E80 Electric Electric Double Electric Double Diaphragm Double Diaphragm Diaphragm Pump Pump Pump Constant Torque Gear Ratio 11.88 Voltage 230V / 460V 3-Phase Maximum Amperage Load 20.0 A / 10.0 A Leak Sensor Contact Ratings: State Normally closed Voltage...
- Page 35 Technical Data Component/Model U.S. Metric Component/Model Component/Model U.S. U.S. Metric Metric Compressor 28 lb 13 kg Variable Frequency Drives Model Model Model Hp/kW Hp/kW Hp/kW Input Input Input Voltage Voltage Range Voltage Range Range Nominal Nominal Nominal Output Output Voltage Output Voltage †...
- Page 36 Notes Notes Notes Notes 859.0634...
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Page 37: Customer Services/Guarantee
(rental use excluded) for two years after purchase date. This warranty does not cover failure of parts or components due to normal wear, damage or failure which in the judgement of VERDER arises from misuse. Parts determined by VERDER to be defective in material or workmanship will be repaired or replaced. - Page 38 Austria Austria Belgium Belgium China China Verder Austria Verder nv Verder Shanghai Instruments and Equipment Co., Ltd Eitnergasse 21/Top 8 Kontichsesteenweg 17 Building 8 Fuhai Business Park No. 299 A-1230 Wien B–2630 Aartselaar Bisheng Road, Zhangjiang Hiteck Park AUSTRIA BELGIUM...