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VERDER VERDERAIR VA-E50 Operation

Electric-operated diaphragm pump
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VERDERAIR VA-E50
Electric-Operated Diaphragm
Pump
- I n c h p u m p s w i t h e l e c t r i c d r i v e f o r fl u i d t r a n s f e r a p p l i c a t i o n s .
N o t a p p r o v e d f o r u s e i n e x p l o s i v e a t m o s p h e r e s o r h a z a r d o u s l o c a t i o n s u n l e s s o t h e r w i s e s t a t e d . S e e
A p p r o v a l s p a g e f o r m o r e i n f o r m a t i o n . F o r p r o f e s s i o n a l u s e o n l y .
m p o r t a n t S a f e t y n s t r u c t i o n s
e a d a l l w a r n i n g s a n d i n s t r u c t i o n s i n t h i s m a n u a l a n d i n y o u r
e p a i r / P a r t s m a n u a l .
a x i m u m W o r k i n g P r e s s u r e : 7 b a r ( 0 . 7
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S e e p a g e 8 f o r a p p r o v a l s .
S a v e t h e s e i n s t r u c t i o n s .
859.0761
e v . A
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Summary of Contents for VERDER VERDERAIR VA-E50

  • Page 1 Operation VERDERAIR VA-E50 Electric-Operated Diaphragm 859.0761 Pump e v . A – I n c h p u m p s w i t h e l e c t r i c d r i v e f o r fl u i d t r a n s f e r a p p l i c a t i o n s .
  • Page 2 Contents e l a t e d M a n u a l s ..........2 T r a n s f e r M o d e V s .
  • Page 3 Warnings Warnings T h e f o l l o w i n g w a r n i n g s a r e f o r t h e s e t u p , u s e , g r o u n d i n g , m a i n t e n a n c e , a n d r e p a i r o f t h i s e q u i p m e n t . T h e e x c l a m a t i o n p o i n t s y m b o l a l e r t s y o u t o a g e n e r a l w a r n i n g a n d t h e h a z a r d s y m b o l s r e f e r t o p r o c e d u r e - s p e c i fi...
  • Page 4 Warnings WARNING P R E S S U R Z E D E Q U P M E N T H A Z A R D F l u i d f r o m t h e e q u i p m e n t , l e a k s , o r r u p t u r e d c o m p o n e n t s c a n s p l a s h i n t h e e y e s o r o n s k i n a n d c a u s e s e r i o u s i n j u r y .
  • Page 5 Warnings WARNING T H E R M A L E X P A N S O N H A Z A R D F l u i d s s u b j e c t e d t o h e a t i n c o n fi n e d s p a c e s , i n c l u d i n g h o s e s , c a n c r e a t e a r a p i d r i s e i n p r e s s u r e d u e t o t h e t h e r m a l e x p a n s i o n .

  • Page 6: Pump Matrix

    Pump Matrix Pump Matrix C h e c k t h e i d e n t i fi c a t i o n p l a t e ( I D ) f o r t h e C o n fi...
  • Page 7 Pump Matrix a l l s D i a p h r a g m C o n n e c t i o n s O p t i o n s c e t a l G e o l a s t C e n t e r F l a n g e , S t a n d a r d C I n d u c t i o n M o t o r F C - H...
  • Page 8 Pump Matrix A p p r o v a l s ✦ A l u m i n u m , c a s t i r o n , c o n d u c t i v e p o l y p r o p y l e n e , a n d s t a i n l e s s s t e e l p u m p s w i t h m o t o r c o d e a r e c e r t i fi...

  • Page 9: General Information

    Installation Installation Tips to Reduce Cavitation C a v i t a t i o n i n a d o u b l e d i a p h r a g m p u m p i s t h e f o r m a t i o n a n d c o l l a p s e o f b u b b l e s i n t h e p u m p e d l i q u i d .
  • Page 10 Installation F i g u r e 1 T y p i c a l I n s t a l l a t i o n f o r p u m p s w i t h o u t a c o m p r e s s o r S y s t e m C o m p o n e n t s A c c e s s o r i e s / C o m p o n e n t s N o t S u p p l i e d...
  • Page 11 Installation F i g u r e 2 T y p i c a l i n s t a l l a t i o n o f a p u m p w i t h c o m p r e s s o r S y s t e m C o m p o n e n t s A c c e s s o r i e s / C o m p o n e n t s N o t S u p p l i e d F l u i d i n l e t p o r t...

  • Page 12: Mount The Pump

    Installation Mount the Pump M o u n t i n g a p u m p w i t h o u t a G e a r m o t o r A p u m p w i t h o u t a V e r d e r g e a r b o x a n d m o t o r w i l l r e q u i r e a m o u n t i n g p l a t f o r m t o p r o v i d e s u p p o r t f o r t h e c u s t o m e r - s u p p l i e d m o t o r a n d g e a r b o x T o a v o i d s e r i o u s i n j u r y o r d e a t h f r o m t o x i c fl...
  • Page 13 Installation Ground The System • M o t o r s h a v e a g r o u n d s c r e w i n t h e e l e c t r i c a l M o t o r : b o x .

  • Page 14: Air Line

    Installation Air Line Fluid Supply Line 1 . C o n n e c t a g r o u n d e d , fl e x i b l e fl u i d h o s e ( K ) t o M o d e l s t h a t n c l u d e a C o m p r e s s o r : A n a i r l i n e i s a l r e a d y c o n n e c t e d f r o m t h e c o m p r e s s o r t h e fl...
  • Page 15 Installation Electrical Connections B r i d g e a s s h o w n , t h e n F o r 2 3 0 V m o t o r s : c o n n e c t L 1 t o T 1 , L 2 t o T 2 , a n d L 3 t o T 3 . W i r e C o n n e c t i o n s a t t h e M o t o r ( M o t o r C o d e 1 , 2 , C ) F o l l o w t h e i n s t r u c t i o n s i n t h e m o t o r...
  • Page 16 Installation W i r e C o n n e c t i o n s a t t h e A T E X M o t o r W i r e C o n n e c t i o n s a t t h e F l a m e p r o o f M o t o r ( M o t o r C o d e X ) ( M o t o r C o d e F ) I n s t a l l t h e w i r i n g a t t h e m o t o r a s f o l l o w s :...
  • Page 17 Installation Leak Sensor Wiring 4 . F o r a n o n - V e r d e r V F D , p e r f o r m t h e f o l l o w i n g : a .
  • Page 18 Installation Compressor Wiring T o a v o i d i n j u r y f r o m fi r e , e x p l o s i o n , o r e l e c t r i c s h o c k , a l l e l e c t r i c a l w i r i n g m u s t b e d o n e b y a q u a l i fi...

  • Page 19: Operation

    Operation Operation 2 . C h e c k fi t t i n g s t o b e s u r e t h e y a r e t i g h t . U s e a c o m p a t i b l e l i q u i d t h r e a d s e a l a n t o n m a l e t h r e a d s .
  • Page 20 Operation Pressure Relief Procedure Pump Shutdown F o l l o w t h e P r e s s u r e e l i e f P r o c e d u r e w h e n e v e r y o u s e e t h i s s y m b o l . A t t h e e n d o f t h e w o r k s h i f t a n d b e f o r e y o u c h e c k , a d j u s t , c l e a n , o r r e p a i r t h e s y s t e m , f o l l o w t h e P r e s s u r e e l i e f P r o c e d u r e , p a g e 2 0...

  • Page 21: Maintenance

    Maintenance Maintenance Flushing and Storage T o a v o i d i n j u r y f r o m fi r e , e x p l o s i o n , o r e l e c t r i c s h o c k , a l l e l e c t r i c a l w i r i n g m u s t b e d o n e b y a T o a v o i d i n j u r y f r o m fi...
  • Page 22 Torque Instructions Torque Instructions I f fl u i d c o v e r o r m a n i f o l d f a s t e n e r s h a v e b e e n A l w a y s c o m p l e t e l y t o r q u e fl...
  • Page 23 Torque Instructions P o l y p r o p y l e n e , C o n d u c t i v e P o l y p r o p y l e n e , P V D F P u m p s 1 .
  • Page 24 Performance Charts Performance Charts T h e p u m p w a s t e s t e d i n w a t e r w i t h 2 . S e t t h e V F D f r e q u e n c y c o r r e s p o n d i n g t o t h e T e s t C o n d i t i o n s : t h e i n l e t s u b m e r g e d .
  • Page 25 Performance Charts Medium speed gear ratio pumps with option Bx4K0 P u m p S p e e d C y c l e s p e r M i n u t e 6.9, 0.69 (100) 6.2, 0.62 (90) 5.5, 0.55 (80) 4.8, 0.48...
  • Page 26 Performance Charts Low speed gear ratio pumps with option Cx2K2 P u m p S p e e d C y c l e s p e r M i n u t e 78 89 6.9, 0.69 (100) 6.2, 0.62 (90) 5.5, 0.55 (80)
  • Page 27 Dimensions Dimensions A l u m i n u m o r c a s t i r o n p u m p w i t h c o m p r e s s o r 8 5 9 . 0 7 6 1...
  • Page 28 Dimensions A l u m i n u m o r c a s t i r o n p u m p w i t h o u t c o m p r e s s o r 8 5 9 .
  • Page 29 Dimensions...
  • Page 30 Dimensions...
  • Page 31 Dimensions o l y p r o p y l e n e , C o n d u c t i v e o l y p r o p y l e n e , o r V D F p u m p w i t h c o m p r e s s o r 5 9 .
  • Page 32 Dimensions o l y p r o p y l e n e , C o n d u c t i v e o l y p r o p y l e n e , o r V D F p u m p w i t h o u t c o m p r e s s o r 5 9 .
  • Page 33 Dimensions...
  • Page 34 Dimensions t a i n l e s s s t e e l p u m p w i t h c o m p r e s s o r 8 5 9 . 0 7 6 1...
  • Page 35 Dimensions t a i n l e s s s t e e l p u m p w i t h o u t c o m p r e s s o r 8 5 9 . 0 7 6 1...
  • Page 36 Dimensions...
  • Page 37 Notes Notes 5 9 . 0 7 6 1...
  • Page 38 Technical Data Technical Data E R D E R A I R A - E 5 0 E l e c t r i c D o u b l e D i a p h r a g m P u m p M e t r i c 1 0 0 p s i 0 .
  • Page 39 Technical Data C o n s t a n t T o r q u e 6 : 1 G e a r R a t i o 2 6 . 7 7 V o l t a g e 3 –...
  • Page 40 Technical Data V o l t a g e 3 – p h a s e 2 3 0 V / 3 – P h a s e 4 6 0 V a x i m u m A m p e r a g e L o a d 1 3 .
  • Page 41 Technical Data...
  • Page 42 Technical Data o m p o n e n t / M o d e l U . S . M e t r i c 2 8 l b 1 3 k g o m p r e s s o r Fluid Temperature Range O T I C E T e m p e r a t u r e l i m i t s a r e b a s e d o n m e c h a n i c a l s t r e s s o n l y .
  • Page 43 Customer Services/Guarantee Customer Services/Guarantee CUSTOMER SERVICES I f y o u r e q u i r e s p a r e p a r t s , p l e a s e c o n t a c t y o u r l o c a l d i s t r i b u t o r , p r o v i d i n g t h e f o l l o w i n g d e t a i l s : •...
  • Page 44 A u s t r i a B e l g i u m h i n a V e r d e r A u s t r i a V e r d e r n v V e r d e r S h a n g h a i I n s t r u m e n t s a n d E q u i p m e n t o . , L t d E i t n e r g a s s e 2 1 / T o p 8 K o n t i c h s e s t e e n w e g 1 7 B u i l d i n g 8 F u h a i B u s i n e s s P a r k N o .