VERDER VERDERAIR VA-EH50 Operation

VERDER VERDERAIR VA-EH50 Operation

Electric-operated diaphragm pumps
Hide thumbs Also See for VERDERAIR VA-EH50:

Advertisement

Quick Links

Operation
VERDERAIR
VERDERAIR Electric
VERDERAIR
Diaphragm Pumps
Diaphragm
Diaphragm
Models VA
VA- - - EH50,
EH50, VA
VA- - - E2H52,
Models
Models
VA
EH50,
VA
2 2 2 - - - inch,
inch, 3 3 3 - - - inch,
inch, and
and 4 4 4 - - - inch
inch pumps
inch,
inch,
and
inch
in in in explosive
explosive
explosive atmospheres
atmospheres or or or hazardous
atmospheres
page
page for
page
for
for more
more information.
more
information. For
information.
Important Safety
Safety Instructions
Important
Important
Safety
Read all warnings and instructions in this manual and in your
Repair/Parts manual before using the equipment. Save
instructions.
instructions.
instructions.
See Technical Data on page 45 for
model information, including Maximum
Working Pressure.
See page 10 for approvals.
Electric - - - Operated
Electric
Pumps
Pumps
E2H52, VA
VA- - - E2H53,
E2H53, VA
VA- - - E2H54
E2H52,
VA
E2H53,
VA
pumps with
with electric
electric drive
pumps
with
electric
hazardous
hazardous (classified)
(classified) locations
(classified)
For
For professional
professional use
professional
Instructions
Instructions
Operated
Operated
E2H54
E2H54
drive for
for fluid
fluid transfer
transfer applications.
drive
for
fluid
transfer
locations unless
locations
unless otherwise
unless
use
use only.
only.
only.
Save these
these
Save
these
applications. Not
Not approved
approved for
applications.
Not
approved
otherwise stated.
otherwise
stated. See
stated.
See Approvals
See
859.0769
Rev.C
EN
for use
use
for
use
Approvals
Approvals

Advertisement

Table of Contents
loading

Summary of Contents for VERDER VERDERAIR VA-EH50

  • Page 1 Operation VERDERAIR VERDERAIR VERDERAIR Electric Electric - - - Operated Electric Operated Operated Diaphragm Pumps Pumps Diaphragm Diaphragm Pumps 859.0769 Rev.C Models VA VA- - - EH50, EH50, VA VA- - - E2H52, E2H52, VA VA- - - E2H53, E2H53, VA VA- - - E2H54 E2H54 Models...
  • Page 2: Table Of Contents

    Contents Contents Contents Related Manuals ..........2 Leak Sensor Wiring........18 Compressor Wiring ........19 Warnings ............3 Operation ............20 Pump Matrix for VA-EH50 Food Grade Initial Configuration (AC with VFD) ....20 Pumps..........6 Sanitize the Pump Before First Use....20 Pump Matrix for VA-E2H52, VA-E2H53, and Transfer Mode vs.
  • Page 3: Warnings

    Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
  • Page 4 Warnings WARNING PRESSURIZED PRESSURIZED PRESSURIZED EQUIPMENT EQUIPMENT EQUIPMENT HAZARD HAZARD HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Pressure Relief Pressure Relief Procedure Relief Procedure Procedure when you stop spraying/dispensing and before...
  • Page 5 Warnings WARNING THERMAL THERMAL THERMAL EXPANSION EXPANSION HAZARD EXPANSION HAZARD HAZARD Fluids subjected to heat in confined spaces, including lines, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
  • Page 6: Pump Matrix For Va-Eh50 Food Grade

    Pump Matrix for VA-EH50 Food Grade Pumps Pump Matrix Matrix for for VA-EH50 VA-EH50 Food Food Grade Grade Pumps Pumps Pump Pump Matrix VA-EH50 Food Grade Pumps Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump.
  • Page 7 Pump Matrix for VA-EH50 Food Grade Pumps Diaphragm Diaphragm Diaphragm Material Material Material Connections Connections Connections Drive Drive Drive Options Options Options Certifications Certifications Certifications Food EN 10204 Santoprene Stainless Steel, Standard AC Induction Motor (High Speed DIN 11851, 65 Grade type 2.1 Gear Ratio) with 120V...
  • Page 8: Va-E2H54 High Sanitary Pumps

    Pump Matrix for VA-E2H52, VA-E2H53, and VA-E2H54 High Sanitary Pumps Pump Matrix Matrix for for VA-E2H52, VA-E2H52, VA-E2H53, VA-E2H53, and and VA-E2H54 VA-E2H54 Pump Pump Matrix VA-E2H52, VA-E2H53, VA-E2H54 High Sanitary Sanitary Pumps Pumps High High Sanitary Pumps Check the identification plate (ID) for the Configuration Number of your pump.
  • Page 9 Pump Matrix for VA-E2H52, VA-E2H53, and VA-E2H54 High Sanitary Pumps Diaphragm Diaphragm Diaphragm Material Material Material Connections Connections Connections Drive Drive Drive Options Options Options Certifications Certifications Certifications Buna-N EN 10204 Stainless Steel, Standard AC Induction Motor (High Speed DIN 11851, 50 type 2.1 Gear Ratio) with 120V Air Compressor...
  • Page 10: Approvals

    Approvals Approvals Approvals Approvals Approvals Approvals Approvals ✦ Pumps with motor code are approved to: II 2 G Ex h d IIB T3 Gb ✚ Pumps with motor code are approved to: II 2 G Ex h IIB T3 Gb Class I, Div 1, Group D, T3B ★...
  • Page 11: Installation

    Viscous liquids are more difficult to pump Replace worn or damaged parts as necessary. and more prone to cavitation. Verder recommends taking all of the above factors into account in system design. To maintain pump efficiency, supply only enough power to the pump to achieve the required flow.
  • Page 12: Typical Installation

    Installation Typical Installation Installation Typical Typical Installation Figure 1 Typical Installation System System Components System Components Components Accessories/Components Accessories/Components Accessories/Components Not Not Supplied Supplied Supplied Fluid inlet port Power cord to VFD (required, not supplied) Fluid outlet port Grounded, flexible air supply line (required, not supplied) Mounting feet Bleed-type master air valve Air inlet valve...
  • Page 13 Installation Figure 2 Typical installation of a pump with compressor System System Components System Components Components Accessories/Components Accessories/Components Accessories/Components Not Not Supplied Supplied Supplied Fluid inlet port Power cord to VFD (required, not supplied) Fluid outlet port Grounded, flexible air supply line (required, not supplied) Mounting feet Flexible fluid suction line (required, not supplied)
  • Page 14: Mount The Pump

    Installation Mount the the Pump Pump Mount Mount Pump For pumps that are provided with a stand, the pump 2. VA-EH VA-EH VA-EH pumps: pumps: Secure the pump with screws pumps: must be mounted to the stand before securing the through the mounting feet and through the pump to the mounting surface.
  • Page 15: Mount A Pump Without A Gearmotor

    Follow local codes and regulations. Use To specify a non-Verder gearbox, refer to the figure and only conductive metal pails, placed on a grounded table above. surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.
  • Page 16: Air Line

    Installation Air Line Line Fluid Suction Suction and and Outlet Outlet Lines Lines Line Fluid Fluid Suction Outlet Lines For best sealing results, use a standard tri-clamp or DIN style sanitary gasket of a flexible material such as EPDM, Buna-N, fluoroelastomer, or silicone. NOTE: Compliance with 3A sanitary standards NOTE: NOTE:...
  • Page 17: Electrical Connections

    Installation Electrical Connections Connections Electrical Electrical Connections 3. Connect the green ground wire to the ground screw. 4. NOTE: NOTE: NOTE: For specific wiring instructions, see the instruction manual supplied with your drive. 5. Close the motor electrical box. Torque the bolts To avoid injury from fire, explosion, or electric to 2.2 N•m (20 in-lb).
  • Page 18: Leak Sensor Wiring

    1. Turn off power to the VFD. 3. Connect the green ground wire to the ground 2. Open the access cover on the VFD. screw. 3. For a Verder VFD, perform the following: 4. For For 460V 460V 460V Wiring:...
  • Page 19: Compressor Wiring

    Follow these instructions to wire Verder Compressor 2. Install wiring system with proper connections (i.e. 859.0504 (120V) or 859.0505 (240V). conduit/fittings, power cable/cable grip) to the...
  • Page 20: Operation

    Operation Operation Operation Operation Start and and Adjust Adjust the the Pump Pump Start Start Adjust Pump 1. Confirm that the pump is properly grounded. See Ground The System, page 2. Check and tighten all pump clamps and fluid connections before operating the equipment. Initial Configuration Configuration (AC (AC with...
  • Page 21: Pressure Relief Procedure

    Operation Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure 3. Open the fluid drain valve (L) to relieve fluid pressure. Have a container ready to catch the drainage. Follow the Pressure Relief Procedure whenever you see this symbol. 4. Close the pump air inlet port (E) on the pneumatic enclosure.
  • Page 22: Maintenance

    Maintenance Maintenance Flushing and and Storage Storage Maintenance Maintenance Flushing Flushing Storage Maintenance Schedule Schedule Maintenance Maintenance Schedule Establish a preventive maintenance schedule based on the pump’s service history. Scheduled To avoid fire and explosion, always ground maintenance is especially important to prevent spills equipment and waste container.
  • Page 23: Performance Charts

    Performance Charts Performance Charts Charts Performance Performance Charts Test Test Conditions: Test Conditions: Conditions: The pump was tested in water with 2. Set the VFD frequency corresponding to the the inlet submerged. The air pressure was set at 7 desired flow rate. Flow rates will increase with bar (100 psi).
  • Page 24 Performance Charts Medium speed speed gear gear ratio ratio VA VA - - - EH50 EH50 pumps pumps with with option option BC, BC, B1, B1, B2, B2, BX Medium Medium speed gear ratio EH50 pumps with option Pump Pump Pump Speed Speed Speed Cycles...
  • Page 25 Performance Charts Low speed speed gear gear ratio ratio VA VA - - - EH50 EH50 pumps pumps with with option option CC, CC, C1, C1, C2, C2, CX speed gear ratio EH50 pumps with option Pump Pump Pump Speed Speed Speed Cycles Cycles per...
  • Page 26 Performance Charts High speed speed gear gear ratio ratio VA VA - - - E2H52 E2H52 pumps pumps with with option option AC, AC, A1, A1, A2, A2, AX High High speed gear ratio E2H52 pumps with option Pump Pump Speed Pump Speed Cycles Speed...
  • Page 27 Performance Charts Medium speed speed gear gear ratio ratio VA VA - - - E2H52 E2H52 pumps pumps with with option option BC, BC, B1, B1, B2, B2, BX Medium Medium speed gear ratio E2H52 pumps with option Pump Pump Pump Speed Speed Speed Cycles...
  • Page 28 Performance Charts Low speed speed gear gear ratio ratio VA VA - - - E2H52 E2H52 pumps pumps with with option option CC, CC, C1, C1, C2, C2, CX speed gear ratio E2H52 pumps with option Pump Pump Speed Pump Speed Cycles Speed Cycles...
  • Page 29 Performance Charts High speed speed gear gear ratio ratio VA VA - - - E2H53 E2H53 pumps pumps with with option option AC, AC, A1, A1, A2, A2, AX High High speed gear ratio E2H53 pumps with option Pump Pump Pump Speed Speed Speed Cycles...
  • Page 30 Performance Charts Medium speed speed gear gear ratio ratio VA VA - - - E2H53 E2H53 pumps pumps with with option option BC, BC, B1, B1, B2, B2, BX Medium Medium speed gear ratio E2H53 pumps with option Pump Pump Speed Pump Speed Cycles Speed...
  • Page 31 Performance Charts Low speed speed gear gear ratio ratio VA VA - - - E2H53 E2H53 pumps pumps with with option option CC, CC, C1, C1, C2, C2, CX speed gear ratio E2H53 pumps with option Pump Pump Pump Speed Speed Speed Cycles Cycles per...
  • Page 32 Performance Charts Medium speed speed gear gear ratio ratio VA VA - - - E2H54 E2H54 pumps pumps with with option option BC, BC, B1, B1, B2, B2, BX Medium Medium speed gear ratio E2H54 pumps with option Pump Pump Speed Pump Speed Cycles Speed...
  • Page 33 Performance Charts Low speed speed gear gear ratio ratio VA VA - - - E2H54 E2H54 pumps pumps with with option option CC, CC, C1, C1, C2, C2, CX speed gear ratio E2H54 pumps with option Pump Pump Pump Speed Speed Speed Cycles Cycles per...
  • Page 34 Performance Charts How to to to Calculate Calculate Your Your System’s System’s Net Net Positive Positive Suction Suction Head Head – – – Available Available Calculate Your System’s Positive Suction Head Available (NPSHa) (NPSHa) (NPSHa) For a given flow rate, there must be a minimum of your system must be greater than the NPSHr to fluid head pressure supplied to the pump to prevent prevent cavitation and therefore increase efficiency...
  • Page 35: Dimensions

    Dimensions Dimensions Dimensions Dimensions Dimensions for for VA VA - - - EH50 EH50 Pumps Pumps Dimensions Dimensions EH50 Pumps Stainless steel VA-EH50 pump with compressor 859.0769...
  • Page 36 Dimensions Stainless steel VA-EH50 pump without compressor 859.0769...
  • Page 37 Table Table 1 1 1 Dimensions Table Dimensions for Dimensions for VERDERAIR VERDERAIR VERDERAIR VA VA- - - EH50 EH50 Pumps EH50 Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in cm cm (inches) (inches) Motor...
  • Page 38 Dimensions Dimensions for for VA VA - - - E2H52 E2H52 Pumps Pumps Dimensions Dimensions E2H52 Pumps Stainless steel VA-E2H52 pump without compressor 859.0769...
  • Page 39 Table Table 2 2 2 Dimensions Table Dimensions for Dimensions for VERDERAIR VERDERAIR VERDERAIR VA VA- - - E2H52 E2H52 Pumps E2H52 Pumps Pumps Motor Motor Motor and and Gearbox Gearbox Gearbox Code Code Code – – – Dimensions Dimensions Dimensions shown shown shown in in in cm...
  • Page 40 Dimensions Dimensions for for VA VA - - - E2H53 E2H53 Flapper Flapper Pumps Pumps Dimensions Dimensions E2H53 Flapper Pumps VA-E2H53 Pump without compressor 859.0769...
  • Page 41 Table Table 3 3 3 Dimensions Table Dimensions for Dimensions for VERDERAIR VERDERAIR VERDERAIR VA VA- - - E2H53 E2H53 Pump E2H53 Pump Pump Motor Motor Motor and and Gearbox Gearbox Gearbox Code Code – – – Dimensions Code Dimensions Dimensions shown shown shown in in in cm...
  • Page 42 Dimensions Dimensions for for VA VA - - - E2H54 E2H54 Flapper Flapper Pumps Pumps Dimensions Dimensions E2H54 Flapper Pumps VA-E2H54 pump without compressor 859.0769...
  • Page 43 Dimensions Table 4 4 4 Dimensions Dimensions for for VERDERAIR VERDERAIR VA VA- - - E2H54 E2H54 Flapper Flapper Pump Pump Table Table Dimensions VERDERAIR E2H54 Flapper Pump Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in cm cm (inches) (inches)
  • Page 44: Technical Data

    Technical Data Technical Data Data Technical Technical Data VERDERAIR VERDERAIR VERDERAIR Electric Electric- - - Operated Electric Operated Operated Diaphragm Diaphragm Pumps, Diaphragm Pumps, Models Pumps, Models Models VA VA- - - EH50, EH50, EH50, VA VA- - - E2H52, E2H52, E2H52, VA VA- - - E2H53,...
  • Page 45 Technical Data VERDERAIR VERDERAIR VERDERAIR Electric Electric- - - Operated Electric Operated Operated Diaphragm Diaphragm Diaphragm Pumps, Pumps, Pumps, Models Models Models VA VA- - - EH50, EH50, VA EH50, VA- - - E2H52, E2H52, E2H52, VA VA- - - E2H53, E2H53, VA E2H53, VA- - - E2H54...
  • Page 46 Technical Data VERDERAIR VERDERAIR VERDERAIR Electric Electric- - - Operated Electric Operated Operated Diaphragm Diaphragm Pumps, Diaphragm Pumps, Models Pumps, Models Models VA VA- - - EH50, EH50, EH50, VA VA- - - E2H52, E2H52, E2H52, VA VA- - - E2H53, E2H53, E2H53, VA VA- - - E2H54...
  • Page 47 Technical Data VERDERAIR VERDERAIR VERDERAIR Electric Electric- - - Operated Electric Operated Operated Diaphragm Diaphragm Diaphragm Pumps, Pumps, Pumps, Models Models Models VA VA- - - EH50, EH50, VA EH50, VA- - - E2H52, E2H52, E2H52, VA VA- - - E2H53, E2H53, VA E2H53, VA- - - E2H54...
  • Page 48 Pump Weights* Weights* Pump Pump Weights* Pump Motor/Gearbox Material Standard AC ATEX AC Flameproof AC No Gear- motor Center Model Section VA-EH50 Aluminum Stainless Steel VA-E2H52 Aluminum Stainless Steel VA-E2H53 Aluminum Stainless Steel VA-E2H54 Aluminum Stainless Steel *For compressor codes or 2, add 13 kg (28 Ib)
  • Page 49 Technical Data Component/Model U.S. Metric Component/Model Component/Model U.S. U.S. Metric Metric Compressor 28 lb 13 kg Fluid Temperature Temperature Range Range Fluid Fluid Temperature Range NOTICE NOTICE NOTICE Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid temperature range.
  • Page 50 Notes Notes Notes Notes 859.0769...
  • Page 51 (rental use excluded) for two years after purchase date. This warranty does not cover failure of parts or components due to normal wear, damage or failure which in the judgement of VERDER arises from misuse. Parts determined by VERDER to be defective in material or workmanship will be repaired or replaced.
  • Page 52 Austria Austria Belgium Belgium China China Verder Austria Verder nv Verder Shanghai Instruments and Equipment Co., Ltd Eitnergasse 21/Top 8 Kontichsesteenweg 17 Building 8 Fuhai Business Park No. 299 A-1230 Wien B–2630 Aartselaar Bisheng Road, Zhangjiang Hiteck Park AUSTRIA BELGIUM...

This manual is also suitable for:

Verderair va-e2h52Verderair va-e2h53Verderair va-e2h54Verderair va-e2h52 sbVerderair va-e2h54 sfVerderair va-e2h52 3a

Table of Contents