AGFA Classic E.O.S. Reference Manual
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AGFA Classic E.O.S. Reference Manual

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  • Page 1 Classic E.O.S. Reference manual...
  • Page 2 No parts of this document may be reproduced, copied, adapted or transmitted in any form or by any means without the written permission of Agfa-Gevaert N.V. Agfa-Gevaert N.V. makes no warranties or representation, expressed or implied, with respect to the accuracy, completeness or usefulness of the information contained in this document and specifically disclaims warranties of suitability for any particular purpose.

  • Page 3: Table Of Contents

    Table of contents Chapter 1: Introducing the Classic E.O.S............... 5 Welcome to the Classic E.O.S................. 6 Safety precautions....................7 Safety compliance ....................9 Chapter 2: Getting started with the Classic E.O.S..........11 Main components ....................12 The control panel....................
  • Page 4 Chapter 6: Troubleshooting ................... 73 Troubleshooting checklist ..................74 The processor is out of operation ................77 The developer or fixer level is too low ..............79 The water level is too low ..................84 Jammed film ......................85 Film quality problems ....................

  • Page 5: Chapter 1: Introducing The Classic E.o.s

    Chapter Introducing the Classic E.O.S. This chapter introduces the Classic E.O.S. to the user and draws the attention to some important safety precautions. Welcome to the Classic E.O.S. Safety precautions Safety compliance...

  • Page 6: Welcome To The Classic E.o.s

    Welcome to the Classic E.O.S. The Classic E.O.S. is a processor for medical X-ray films developed by Agfa. The Classic E.O.S. cannot process rollfilms. The Classic E.O.S. offers the following features: Three fast processing cycles for optimal processing quality in accordance with the film type that is used: High Throughput (HT), Intermediate Processing (IP) and Rapid Processing (RP).

  • Page 7: Safety Precautions

    The processor may only be operated by qualified staff, skilled on the machine. Make sure that only by Agfa authorized personnel has access to the processor. Only trained and authorized service personnel can make repairs or changes to the processor.
  • Page 8 Special instructions for the handling of chemicals When handling chemicals, you must observe safety and environmental regula- tions as well as the operating and warning instructions accompanying the chem- icals. Wear stipulated protective clothing and safety goggles. When disposing of chemicals and waste water, you must comply with the local regulations concerning waste water and environmental protection.

  • Page 9: Safety Compliance

    Safety compliance This processor complies with the safety regulations EN 60950: 1997 (IEC 950) and EN 60601-1-2: 1993, UL 1950 and CSA C22.2 No. 950 and with the regulations on radio interference suppression EN 50081-1, EN 55011 and FCC 47 Part 15, Subchapter B, Class A. The non-return water connection system complies with DIN 1988.
  • Page 10 1280C GB 20001204...

  • Page 11: Chapter 2: Getting Started With The Classic E.o.s

    Chapter Getting started with the Classic E.O.S. This chapter introduces the Classic E.O.S. to the user and explains some key concepts. Main components The control panel Switching the Classic E.O.S. on Switching the Classic E.O.S. off...

  • Page 12: Main Components

    Main components View from film entry side Film scanner Feed slot Feed table Control panel Power supply As an option, the Classic E.O.S. can be installed with all drain and replenishment tubes at the bottom of the processor. View from film return side Top cover Top cover lift-up handle Cover quarter turn fasteners (2)
  • Page 13 View from above (upper cover removed) 7 8 9 10 Developer section Fixer section #1 Fixer section #2 Rinsing water section Dryer section Tank cover release clips (8) Tank transport roller set (4) Tank cover with film guide elements (4) Control panel Feed table Drain valve (4)
  • Page 14 Functional diagram (cross section) The Classic E.O.S. automatically accepts the film as you introduce it in the feed slot on the feed table. A built-in film scanner measures the surface of the entered film, which enables the processor to provide the appropriate amount of replenishment. The Classic E.O.S.

  • Page 15: The Control Panel

    The control panel Control panel keys Key description Action • To scroll upward through multiple choices in a Up key. field. • To scroll downward through multiple choices in Down key. a field. • To quit a submenu without saving any Escape key.
  • Page 16 Control panel display The LCD display of the control panel consists of two lines of 16 digits, located above the keys on the control panel. 5($'< cHDWLQJ or, e.g.: GHYHORSHU d& The display keeps the user informed on the status of the processor, e.g. when failures occur by showing an appropriate message.

  • Page 17: Switching The Classic E.o.s. On

    Before switching on When operating the processor for the first time, make sure that the processor has been installed in accordance with the Agfa installation instructions. Make sure the machine is connected to the power supply. Make sure all drain valves are closed by turning clockwise.
  • Page 18 Switching the Classic E.O.S. on Locate the main switch and place it in position ‘I’. Do not touch the switches with wet fingers! The processor starts an initialization procedure that may take 15 to 20 minutes. During the initialization phase an emergency film can be processed if a film is introduced on the feed table.
  • Page 19 After switching on Introduce large sheets of blank films (cleaning films), e.g. film size 35x43 cm/ 14x17 inch, when the processor has been on standby for an extended period of time, e.g. overnight, to remove any deposits or residue from the transport path of the film.

  • Page 20: Switching The Classic E.o.s. Off

    Switching the Classic E.O.S. off Before switching off Verify that no film is being processed before switching off the processor. Switching off It is recommended to switch the processor off: when you do not intend to process films for the next couple of hours, at the end of the day.

  • Page 21: Chapter 3: Processing Films

    Chapter Processing films This chapter holds basic information on how to process films both under normal conditions and in emergency situations. Processing films Processing an emergency film Recommended chemicals...

  • Page 22: Processing Films

    Processing films Processing a film is very easy and straightforward: you just have to place the exposed film on the feed table and feed it into the feed slot of the Classic E.O.S. The Classic E.O.S. will then process the film and deposit it in the exit tray. The Classic E.O.S.
  • Page 23 Place the sheet of film to be processed on the feed table. Make sure that the film edge is aligned with the feed slot. The processor accepts the film and starts processing it. The following message is shown: 3OHDVH ZDLW Wait until you hear a short beep, and the READY status message reappears.
  • Page 24 Processing narrow films You can place narrow films side by side on the feed table to have them pro- cessed simultaneously. However, make sure these films do not overlap. You can introduce 2 sheets of 10 x 10 cm film simultaneously as shown below. DO NOT process roll film on the Classic E.O.S.

  • Page 25: Processing An Emergency Film

    Processing an emergency film It may happen that you have one or more films to process at a time when the Classic E.O.S. is not completely ready for operation. This can be e.g.: when the Classic E.O.S. is initializing and the developer has not yet reached the set temperature, when an error status message is displayed.
  • Page 26 Place the emergency film to be processed on the feed table. Make sure that the film edge is aligned with the feed slot. You can place narrow films side by side on the feed table to have them processed simultaneously. However, make sure these films do not overlap. The processor accepts the film automatically and displays the following message on the control panel: (PHUJHQF\ ILOP...

  • Page 27: Recommended Chemicals

    Recommended chemicals The tables below list the recommended chemicals, as a function of the process- ing cycle, temperature level and the replenishment quantity. Chemicals Developer and fixer temperature Developer G 138 i 38 ° C 37 ° C 34 ° C Fixer G 334 i/ 34 °...
  • Page 28 1280C GB 20001204...

  • Page 29: Chapter 4: Customization

    Chapter Customization This chapter holds the step-by-step procedures which explain how to set the processing parameters to customize the Classic E.O.S. Customizing the processing parameters Processing cycle Developer temperature Dryer setting Developer replenishment rate Fixer replenishment rate Standby developer and fixer replenishment (jog cycle) Setting the start-up replenishment function Language Autofill...

  • Page 30: Customizing The Processing Parameters

    Customizing the processing parameters Overview The following processing parameters can be set to optimize the sensitometric stability of the system. It may be possible that all parameters settings are password protected, except for the dryer setting. Refer to qualified service personnel if settings need to be changed and a password must be entered.
  • Page 31 Menu structure diagram Settings Language Auto filling Service Auto filling OFF For service purposes only Auto filling ON Process Temperature Dryer Replenishment Temp. 25 C Dryer 01 Process RP Temp. 34 C Dryer 05 Process HT Process EXT Temp. 39 C Dryer 10 Jog cycle Start cycle...
  • Page 32 General guidelines Always keep in mind the following general guidelines when changing the pro- cessing parameter settings. The procedures in this chapter describe how to set the processing parameters one by one. It is possible however to make all required adjustments in succes- sion, without having to return each time to the READY status display: During the customization session, if you do not press any key on the control panel within 45 seconds, the READY status display reappears and any changes...
  • Page 33 When to adjust the processing parameters You may want to adjust the processing parameters • when environmental conditions change, e.g. relative humidity or room tempera- ture, • when other chemicals will be used, • when another type of film will be used. Changing some of the parameters can have a negative effect on the image quality.

  • Page 34: Processing Cycle

    Processing cycle The Classic E.O.S. features three processing cycles: HT processing, IP pro- cessing and RP processing (default setting). Select the processing cycle in accordance with: the film type (or mix of film types) you wish to process, the amount of contrast that is required, the throughput that is wanted.
  • Page 35 Press the Confirm key to activate the selected processing cycle. Press the Escape key twice to quit the menu. 1280C GB 20001204...

  • Page 36: Developer Temperature

    Developer temperature You can adjust the developer temperature in the range of 25 to 39 °C. The default setting is 34 °C (RP). When adjusting the developer temperature, take into account: the current processing cycle, the type of developer used, and the film type.
  • Page 37 Setting the developer temperature Press any key to start. You can press the Escape key at any time to quit a menu without making changes. Press the Confirm key to select ‘Settings’. 6HWWLQJV Æ /DQJXDJH Ç Press the Down key followed by the Confirm key to select ‘Temperature’. 3URFHVV Æ...

  • Page 38: Dryer Setting

    Dryer setting The dryer of the Classic E.O.S. has 10 drying stages, in an incremental range from 01 to 10. The default dryer setting is 05 (RP and IP). For HT, default setting is 07. However, you can select another drying stage, depending on the film type and the selected processing cycle.
  • Page 39 Setting the dryer setting Press any key to start. You can press the Escape key at any time to quit a menu without making changes. Press the Confirm key to select ‘Settings’. 6HWWLQJV Æ /DQJXDJH Ç Press the Down key two times followed by the Confirm key to select ‘Dryer’. 'U\HU Æ...

  • Page 40: Developer Replenishment Rate

    Developer replenishment rate The developer replenishment rate must be set in accordance with the amount of film that is processed. The Classic E.O.S. allows for surface scanning of film, taking into account not only the film length but also the film width. The default setting is 400 ml/m².
  • Page 41 Setting the developer replenishment rate Press any key to start. You can press the Escape key at any time to quit a menu without making changes. Press the Confirm key to select ‘Settings’. 6HWWLQJV Æ /DQJXDJH Ç Press the Down key three times followed by the Confirm key to select ‘Replen- ishment’.
  • Page 42 Press the Confirm key to activate the selected developer replenishment rate. Press the Escape key four times to quit the menu. 1280C GB 20001204...

  • Page 43: Fixer Replenishment Rate

    Fixer replenishment rate The default setting is 400 ml/m². You can try to increase the rate if fog-level, speed and contrast of the film is affected. Keep in mind that changing the fixer replenishment rates can result in bad archival quality. The fixer replenishment rate is not adjustable during film processing.
  • Page 44 Press the Down key followed by the Confirm key to select ‘Fixer’. 'HYHORSHU Æ )L[HU Ç (from Press the Up and Down keys to select the required fixer replenishment value 50 to 800 ml/m², in steps of 50 ml/m²) )L[HU  POP  ÆÇ...

  • Page 45: Standby Developer And Fixer Replenishment (Jog Cycle)

    Standby developer and fixer replenishment (jog cycle) In order to compensate for oxidation of chemicals during a protracted standby period, an additional replenishment of developer and fixer can be initiated auto- matically every hour (‘jog cycle’ function). The default setting is AUTO: the jog cycle will be automatically switched ON or OFF in accordance with your daily film consumption: ON if the consumption is less than 3 m²...
  • Page 46 Setting the jog cycle (standby developer and fixer replenish- ment) Press any key to start. You can press the Escape key at any time to quit a menu without making changes. Press the Confirm key to select ‘Settings’. 6HWWLQJV Æ /DQJXDJH Ç...

  • Page 47: Setting The Start-Up Replenishment Function

    Setting the start-up replenishment function This function assures an automatic developer and fixer replenishment every time the processor is switched on. This setting should be activated if the proces- sor is used on an irregular basis (only a few days per week). The default setting is OFF.
  • Page 48 Setting the start-up replenishment function Press any key to start. You can press the Escape key at any time to quit a menu without making changes. Press the Confirm key to select ‘Settings’. 6HWWLQJV Æ /DQJXDJH Ç Press the Down key three times followed by the Confirm key to select ‘Replen- ishment’.

  • Page 49: Language

    Language You can select the language in which the messages on the display appear. The following are available: Language Language )ÏÏËÑÌΣ Danish Dansk Greek Dutch Nederlands Italian Italiano English English Norwegian Norsk Finnish Suomi Portuguese Português French Français Spanish Español German Deutsch Swedish...

  • Page 50: Autofill

    Autofill The Autofill function is only applicable when using the 5270/105 processor in com- bination with the LR 3300 S Laser Imager. The Autofill function allows for the automatic filling of developer and fixer tanks, when the level of the developer or fixer in the processor tank is too low. The following message indicates that the level of the developer in the processor tank is too low: 'HYHORSHU...

  • Page 51: Chapter 5: Preventive Maintenance

    Chapter Preventive maintenance This chapter guides the user through maintenance and cleaning tasks. Survey of the preventive maintenance work General cleaning directions Clean the feed table and film scanner Clean the tank covers and film guide elements Clean the tanks and roller sets Clean the squeegee roller set Clean the pumps Cleaning the water filter...

  • Page 52: Survey Of The Preventive Maintenance Work

    Survey of the preventive maintenance work Preventive maintenance and cleaning of the Classic E.O.S. at regular intervals will keep the Classic E.O.S. running smoothly and ensure optimum processing quality. A survey of this cleaning and maintenance work is listed in the table below. The procedures themselves are explained in detail in this chapter.

  • Page 53: General Cleaning Directions

    General cleaning directions When cleaning the Classic E.O.S., always keep in mind the following directions: Always disconnect the power cord from the wall outlet or switch off the main switch. Do not touch the power cord or the main switch with wet fin- gers! Note that the power cord has to be disconnected from the wall outlet in order to disconnect the unit entirely from the mains.

  • Page 54: Clean The Feed Table And Film Scanner

    Clean the feed table and film scanner Clean the feed table at the beginning of each working day to prevent streaks or impurities on the film. Do not clean the film scanner every day, but you can remove it to clean the feed table completely.
  • Page 55 If necessary, clean the film scanner rollers and the scanner housing with a damp sponge or a lint-free cloth. Clean the film scanner ONLY when necessary! Take care: the film guide elements have sharp edges. Clean the feed table using a moist lint-free cloth or sponge. Wipe the feed table dry.

  • Page 56: Clean The Tank Covers And Film Guide Elements

    Clean the tank covers and film guide elements The tank covers with their film guide elements should be cleaned every week. Remove the top cover. Unlock the covers of the developer tank, the two fixer tanks and the water tank. Slide the two clips towards each other to release each cover, as shown below.
  • Page 57 Remove the tank covers from the roller sets. Clean the tank covers and film guide elements using a moist soft sponge. Be extremely careful: do not damage the plastic film guide elements! Take care: the film guide elements have sharp edges. Wipe the tank covers dry.
  • Page 58 Place the cleaned tank covers back onto their corresponding roller sets. Make sure the arrows on the tank covers point in the direction of the film exit tray. Lock the tank covers. Slide the two clips outwards as far as they will go (you must hear a click). Reinstall the top cover.

  • Page 59: Clean The Tanks And Roller Sets

    Clean the tanks and roller sets Observe safety and environmental regulations when working with chemi- cals. It is also advisable to wear the recommended protective clothing and goggles. Clean the developer tank, the fixer tanks and the water tank once every three months.
  • Page 60 Remove the top cover. Drain the developer tank, the two fixer tanks and water tank. Turn the four drain valves counterclockwise. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
  • Page 61 Unlock the covers of the developer tank, the two fixer tanks and the water tank. Slide the two clips towards each other to release each cover, as shown below. Remove the tank covers from the roller sets. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
  • Page 62 Release each roller set from its positioning clip [1] and carefully lift [2] the roller set out of its location [3]. Place the roller sets on a stable work surface. Clean the roller sets thoroughly under running water. Use a soft sponge to wipe off deposits. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
  • Page 63 Wipe the four tanks of the processor clean using a moist sponge. Rinse the tanks thoroughly with water. Take care not to spill any liquid alongside the tanks. Wipe the roller sets, the tank covers, the developer tank and the fixer tanks dry using a lint-free cloth or sponge.
  • Page 64 Fill the tanks up to the marking with ready-mixed fixer or developer. Developer Fixer 1 & 2 Water Take care not to spill any fixer into the developer tank. Otherwise, clean the developer tank again and rinse it thoroughly. Make sure to check the numbers which mark the roller sets, the tank covers and their corresponding tanks.
  • Page 65 Place the tank covers back onto their corresponding roller sets. Clean the tank covers and film guide elements before placing them. Refer to ‘Clean the tank covers and film guide elements’ on page 56. Make sure the arrows on the tank covers point in the direction of the film exit tray.

  • Page 66: Clean The Squeegee Roller Set

    Clean the squeegee roller set Clean the squeegee roller set every three months. Remove the top cover. Release the squeegee roller set from its positioning clip [1] and carefully lift the roller set out of its location [2]. Place the squeegee roller set on a stable, flat surface. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
  • Page 67 Clean the squeegee rollers using a moist sponge. Clean the squeegee rollers only with water, do NOT use any chemicals! Make sure that the squeegee rollers do not come into contact with the grease of the drive shaft! Wipe the rollers dry using a lint-free cloth or sponge. Reinstall the squeegee roller set into its location, making sure the roller set fits into the positioning clip.

  • Page 68: Clean The Pumps

    Clean the pumps Clean the pumps every three months. Remove the top cover. Press the pump housing release button and lift up the pump housing. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
  • Page 69 Rinse the pump housing thoroughly under running water. Loosen and remove the pump lid by turning clockwise. Inside, you find the pump magnet. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
  • Page 70 Clean all parts thoroughly under running water. Make sure to reinstall the parts as shown in the picture below. Replace the pump magnet and fasten the pump lid by turning counterclockwise. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
  • Page 71 Replace the pump housing in the processor. Make sure to check the numbers which mark the pump housings and their corre- sponding locations. Make sure to place every element back in the appropriate location. Refer to ‘Overview and location of identification labels.’ on page 53. If you can not slide the housing all the way in, you may be trying it the wrong way.
  • Page 72 1280C GB 20001204...

  • Page 73: Chapter 6: Troubleshooting

    Chapter Troubleshooting This chapter provides solutions to some problems you may encounter while working with the Classic E.O.S. Troubleshooting checklist The processor is out of operation The developer or fixer level is too low The water level is too low Jammed film Film quality problems The developer temperature is too low...

  • Page 74: Troubleshooting Checklist

    Troubleshooting checklist Error status Refer to Page You try to feed a film but it is not The processor is out of opera- accepted. tion. Display messages ‘Developer level The developer or fixer level is low’ or ‘Fixer level low’. too low.
  • Page 75 Emergency film processing With most service messages, the processing of emergency films remains possi- ble. It is recommended however to proceed with the troubleshooting actions as soon as possible. Emergency film possible Emergency film not possible ‘Error 501’ ‘Error 506’ ‘Error 502’...
  • Page 76 Maintenance message The Classic E.O.S. must be checked and serviced periodically by your local ser- vice organization (default period: every six months). If the following maintenance message is displayed, you must call your local ser- vice organization. 3OHDVH ZDLW 0DLQWHQDQFH alternating with The message will continue to appear at start of work when processing the first four films of the day, until service takes place.

  • Page 77: The Processor Is Out Of Operation

    The processor is out of operation Check that the processor is connected to the mains. Check that the ON/OFF switch is in the ’I’ position. Do not touch the switch with wet fingers! Make sure that the top cover is properly closed. 1280C GB 20001204...
  • Page 78 Check that the ground fault switch is not switched off. Do not touch the switch with wet fingers! The ground fault switch automatically switches off the processor when a loss of cur- rent is detected. If it is not possible to switch the processor back on with this switch, contact your local service organization.

  • Page 79: The Developer Or Fixer Level Is Too Low

    The developer or fixer level is too low The following message indicates that the level of the developer in the processor tank is too low: 'HYHORSHU )L[HU or, for the fixer, √ √ OHYHO ORZ OHYHO ORZ You will have to check and possibly refill the respective tank with developer or fixer.
  • Page 80 Check that the four drain valves are closed (turn clockwise). Unlock the covers of the developer tank, the two fixer tanks and the water tank. Slide the two clips towards each other to release each cover, as shown below. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
  • Page 81 Remove the tank covers from the roller sets. Observe safety and environmental regulations when working with chemi- cals. It is also advisable to wear the recommended protective clothing and goggles. Release each roller set from its positioning clip [1] and carefully lift [2] the roller set out of its location [3].
  • Page 82 Check that the tanks still contain a sufficient amount of developer or fixer. Developer Fixer 1 & 2 Water The developer or fixer level should be up to the marking in the tank. If the level of developer or fixer is too low, fill the developer or fixer tank with ready-mixed developer or fixer, respectively.
  • Page 83 Place the tank covers back onto their corresponding roller sets. Make sure the arrows on the tank covers point in the direction of the film exit tray. Lock the tank covers. Slide the two clips outwards as far as they will go (you must hear a click). Reinstall the top cover.

  • Page 84: The Water Level Is Too Low

    The water level is too low The following message indicates that the level of the water in the processor tank is too low: :DWHU √ OHYHO ORZ To check the water level: Check that the water tap is opened. If the tap was open, clean or replace the water filter. Refer to ‘Cleaning the water filter’...

  • Page 85: Jammed Film

    Jammed film If the film you inserted for processing is not deposited in the film exit tray, it may be jammed in its transport path. A film jam can occur: in the roller sets of the developer [1], fixer [2] or water tanks [3], in the squeegee roller section [4], in the dryer transport roller section [5].
  • Page 86 Check for jams in the transport roller sets of the tanks When a jam in this section occurs, it is highly recommended to perform the cleaning procedure for the appropriate roller set. The removal and reinstallation of a tank roller set is completely described in the corresponding cleaning proce- dure.

  • Page 87: Film Quality Problems

    Film quality problems The processed film is still moist If a processed film in the exit tray is still moist, increase the dryer setting. Refer to ‘Dryer setting’ on page 38. The processed film is deformed or shows drying patterns If a processed film in the exit tray is deformed or showing drying patterns, decrease the dryer setting.

  • Page 88: The Developer Temperature Is Too Low

    The developer temperature is too low The following message indicates that the developer temperature is too low: (UURU  √ 6HH PDQXDO The Classic E.O.S. has an integrated safety switch, that prevents the developer from overheating in case the level of developer should drop too low. If this should happen, you have to: Check the developer level and fill the tank if necessary.
  • Page 89 Depress the button indicating the developer safety switch. Reinstall the top cover. Reconnect the processor to the mains. If resetting the safety switch does not resolve the problem or if the problem should reoccur, contact your local service organization. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.

  • Page 90: The Fixer Temperature Is Too Low

    The fixer temperature is too low The following message indicates that the fixer temperature is too low: (UURU  √ 6HH PDQXDO The Classic E.O.S. has an integrated safety switch, that prevents the fixer from overheating in case the level of fixer should drop too low. If this should happen, you have to: Check the fixer level and fill the tank if necessary.
  • Page 91 Depress the button indicating the fixer safety switch. Reinstall the top cover. Reconnect the processor to the mains. If resetting the safety switch does not resolve the problem or if the problem should reoccur, contact your local service organization. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.

  • Page 92: Messages When Accessories Are Connected

    Messages when accessories are connected The messages mentioned below can appear if accessory devices are connected to the Classic E.O.S. with the corresponding sensor cables (contact your local service organization). Waste tanks for fixer and developer Messages when the waste tanks for fixer or developer are full: 5($'<...
  • Page 93 Fixer replenishment tank Messages when the fixer replenishment tank is empty: 5($'< &KHFN H[WHUQDO alternating with √ IL[HU d& or, during film feed, &KHFN H[WHUQDO 3OHDVH ZDLW alternating with √ IL[HU Fill the fixer replenishment tank. Chemix Message when the fixer or developer replenishment tank in the Chemix mixer is empty: 5($'<...
  • Page 94 Anti-algae accessory If the Algizid tank of an anti-algae agent dosing is empty, this message appears alternating on the display of the processor, accompanied by 3 short beep sequences (repeated every 5 minutes): 5($'< &KHFN alternating with √ DQWLDOJDH d& or, during film feed, &KHFN 3OHDVH ZDLW...

  • Page 95: Chapter 7: Instructions For Skilled Service Personnel

    Instructions for skilled service personnel This chapter describes procedures only for skilled service personnel, trained on the machine by the Agfa Service Organization. Make sure to read the safety notices on the first page of this chapter. Important safety notice...

  • Page 96: Important Safety Notice

    Important safety notice This chapter deals with repairs and preventive maintenance work for the Classic E.O.S. during which live electrical or hot components may become exposed. Thus, the procedures described hereafter can imply hazardous situations and are therefore to be carried out by skilled service personnel only. Make sure to disconnect the processor from the mains before performing any maintenance activities.

  • Page 97: Clean The Dryer Roller Sets

    Clean the dryer roller sets Clean the dryer roller sets every three months. The inner parts of the dryer can be very hot when the processor has been in operation. Therefore, clean the dryer roller sets only at the beginning of a working day.
  • Page 98 Tilt the dryer block to its horizontal position. Take care not to touch any inner parts of the infrared dryer since they can be extremely hot. The quartz lamps can be damaged when touched. Remove the roller sets alternately, by pressing their release clips [1] and sliding them out of their location [2].
  • Page 99 Wipe the dryer roller sets clean using a moist sponge. If necessary, use oil-free cleansing agents to remove deposits or residues. Optimal image quality can only be guaranteed when handling the rollers with care. Wipe the rollers dry using a lint-free cloth or sponge. Replace the roller sets.

  • Page 100: Check For Jams In The Dryer Section

    Check for jams in the dryer section Disconnect the power cord from the mains before performing any mainte- nance activities. When a jam in this section occurs, it is highly recommended to perform the cleaning procedure for the appropriate dryer roller set. The removal and reinstal- lation of a roller set is completely described in the corresponding cleaning proce- dure.

  • Page 101: Failure Of The Dryer Heaters

    Failure of the dryer heaters Disconnect the power cord from the mains before performing any mainte- nance activities. Three overheat protection buttons have been provided to reset the heaters in the dryer when a failure has occurred. The following message indicates that the overheat protection buttons must be pressed.
  • Page 102 Remove the cover. Tilt the dryer block to its horizontal position. Take care not to touch any inner parts of the infrared dryer since they can be extremely hot. The quartz lamps can be damaged when touched. INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY 1280C GB 20001204...
  • Page 103 Remove the roller set as indicated on the figure, by pressing the release clip [1] and sliding it out of its location [2]. Locate the three overheat protection buttons and depress them. Replace the roller set. Close the tilted dryer section. Replace the cover, securing the cover with two quarter turn fasteners.

  • Page 104: Cleaning The Water Filter

    Cleaning the water filter Disconnect the power cord from the mains before performing any mainte- nance activities. You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety.
  • Page 105 Lift the side panel and remove it. The water filter is located at the left. INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY 1280C GB 20001204...
  • Page 106 Loosen the screw cap and remove the filter from its housing. Loosen the screw cap by hand only. Do not use any tools to remove the screw cap to prevent damage. Clean the water filter under running water. Be careful, do not damage the wire gauze. Place the filter back into its housing.

  • Page 107: Appendix A: Equipment Information Sheet

    Appendix Equipment information sheet...

  • Page 108: Specifications

    Product description Type of product Medical film processor Commercial name Classic E.O.S. Model number 5270/xxx Original seller/manufacturer Agfa-Gevaert NV-Mortsel Labelling 93/42 EEC ‘Medical Devices’ (Europe) TÜV-Certification Mark EN 60950 c-UL-us-Listing Mark UL 1950, CSA 22.2 No. 950 (US/CAN) Dimensions Length, feed table and receiving tray...
  • Page 109 10 °C - 35 °C Recommended consumables Developer G 138 i Fixer G 334 i/G 338 Film all Agfa medical X-ray films Water tap water Tank volumes (with roller sets inserted) Developer tank ca 8.8 l Fixer tank 1 ca 10 l Fixer tank 2 ca 5.8 l...
  • Page 110 Fixer temperatures Fixer tank 1 Not regulated Fixer tank 2 34 °C in all processing cycles Replenishment rates (default values upon installation) Developer 400 ml/m at > 5 m film/day Fixer tank 2 400 ml/m at > 5 m film/day Film characteristics Smallest film size 10 x 10 cm...
  • Page 111 Process data (throughput for 35x35 cm sized films) RP processing cycle 110 films/hour IP processing cycle 150 films/hour HT processing cycle 220 films/hour End of Life Estimated product life (if regularly serviced and maintained 7 yrs. according to AGFA instructions) 1280C GB 20001204...

  • Page 112: Accessories

    Accessories Anti-algae kit. Water pressure reduction. Replenishment tanks 2 x 30 l. Replenishment tanks 2 x 80 l. E.O.S. Fix. Chemix. 1280C GB 20001204...

  • Page 113: Appendix B: Index

    Appendix Index...
  • Page 114 Index Accessories list of optional accessories................... 112 status messages....................92 Anti-algae accessory ....................94 Audio signals ....................... 16 Checklist for troubleshooting ..................74 Chemicals recommended chemicals..................27 safety instructions ....................8 Chemix......................... 93 Cleaning dryer roller sets ...................... 97 feed table .......................
  • Page 115 Dryer heater failure ....................101 Dryer roller set cleaning ....................97 Drying stage setting .....................39 E.O.S. Fix accessory....................94 Features ......................... 6 Feed table cleaning...................... 54 Film guide elements .....................56 Film scanner cleaning ....................54 Fixer level check ......................79 replenishment rate setting..................
  • Page 116 Jog cycle setting ......................46 Language of display messages ................16 Maintenance message....................76 Noise emission ......................111 Power supply location ........................12 Preventive maintanance overview ................52 Processing cycle setting ....................34 Processing films emergency films..................... 25 narrow films ......................
  • Page 117 Squeegee roller set cleaning..................66 Standby developer replenishment setting ..............46 Start-up replenishment rate setting ................48 Switching off before switching off ....................20 switching off ......................20 Switching on after switching on ....................19 before switching on ....................17 switching on ......................
  • Page 118 Printed in Belgium Published by Agfa-Gevaert N.V., B-2640 Mortsel-Belgium 1280C GB 20001204...

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